Indian Oil Corporation Limited Tender
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Costs
EMD
₹ 1,02,700Document Cost
Refer DocumentsTender Fee
Refer Documents
Summary
Rate Contract For Heat Exchanger Overhauling
Description
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Contact
Tender Id
2019_BGR_106133_1Bid Award Id
ViewTender No
BN19AD158RTender Authority
Indian Oil Corporation Limited ViewPurchaser Address
-Website
http://https://www.iocl.com/
GEM & Bid Advisory Services
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Documents
Special_Instructions_to_the_Bidders_20190325
BOQ Items
Blinding and deblinding, in case of RTJ Flange.
10
-
3316.03
Channel box opening & box-up (only in case of bundle pulling out).
20
-
3316.03
Bundle pulling and insertion.
20
-
1105.34
Bundle cleaning from inside, outside & shell cleaning.
20
-
552.67
Ring test.
20
-
8842.74
Floating head test.
20
-
3316.03
Cover test.
20
-
2210.69
HEAT EXCHANGER REVISIONING / TESTING (SINGLE UNIT HAVING 151 TO 300 TUBES) Ring test, floating head test, cover test, manual / steam cleaning of tube bundles from inside and outside as well as cleaning of shell and covers, fixing, dismantling of pipes, blinding and deblinding, channel box opening and fixing (only in case of bundle pulling out), pulling and insertion of bundles as required (crane if required for bundle pulling and insertion to be provided by IOCL) as per instructions of Engineer-in-Charge, supply of all tools and tackles, labour, consumables and equipment will be in the scope of contractor including scrap removal and area cleaning, cleaning of all covers and plug the leaky tubes, hard bolting as required if any and cutting of gaskets from sheet and offer for inspection as directed by Engineer-in-Charge.
-
-
-
Blinding and deblinding, fixing, dismantling of piping
20
-
3849.56
Blinding and deblinding, in case of RTJ Flange
10
-
4619.47
Channel box opening & box-up (only in case of bundle pulling out)
20
-
4619.47
Bundle pulling and insertion
20
-
1539.82
Bundle cleaning from inside, outside & shell cleaning
20
-
769.91
Ring test
20
-
12318.58
Floating head test
20
-
4619.47
Cover test
20
-
3079.65
HEAT EXCHANGER REVISIONING / TESTING (SINGLE UNIT HAVING 301 to 600 TUBES) Ring test, floating head test, cover test, manual / steam cleaning of tube bundles from inside and outside as well as cleaning of shell and covers, fixing, dismantling of pipes, blinding and deblinding, channel box opening and fixing (only in case of bundle pulling out), pulling and insertion of bundles as required (crane if required for bundle pulling and insertion to be provided by IOCL) as per instructions of Engineer-in-Charge, supply of all tools and tackles, labour, consumables, and equipment will be in the scope of contractor including scrap removal and area cleaning, cleaning of all covers and plug the leaky tubes, hard bolting as required if any and cutting of gaskets from sheet and offer for inspection as directed by Engineer-in-Charge.
-
-
-
Blinding and deblinding, fixing, dismantling of piping
20
-
5242.67
Blinding and deblinding, in case of RTJ Flange
5
-
6291.2
Channel box opening & box-up (only in case of bundle pulling out)
20
-
6291.2
Bundle pulling and insertion
20
-
2097.07
Bundle cleaning from inside, outside & shell cleaning
20
-
1048.53
Ring test
20
-
16776.54
Floating head test
20
-
6291.2
Cover test
20
-
4194.13
HEAT EXCHANGER REVISIONING/ TESTING (SINGLE UNIT HAVING 601 TO 900 TUBES) Ring test, floating head test, cover test, manual / steam cleaning of tube bundles from inside and outside as well as cleaning of shell and covers, fixing, dismantling of pipes, blinding and de-blinding, channel box opening and fixing (only in case of bundle pulling out), pulling and insertion of bundles as required (crane for bundle pulling and insertion will be provided by IOCL) as per instructions of Engineer-in-Charge, supply of all tools and tackles, labour, consumables, and equipment will be in the scope of contractor including scrap removal and area cleaning, cleaning of all covers and plug the leaky tubes, hard bolting as required if any and cutting of gaskets from sheet and offer for inspection as directed by Engineer-in-Charge.
-
-
-
Blinding and deblinding, fixing, dismantling of piping
20
-
5773.75
Blinding and deblinding, in case of RTJ Flange
5
-
6928.5
Channel box opening & box-up (only in case of bundle pulling out)
20
-
6928.5
Bundle pulling and insertion
20
-
2309.5
Bundle cleaning from inside, outside & shell cleaning
20
-
1154.75
Ring test
20
-
18476
Floating head test
20
-
6928.5
Cover test
20
-
4619
HEAT EXCHANGER REVISIONING / TESTING (SINGLE UNIT HAVING 901 TO 1200 TUBES) Ring test, floating head test, cover test, manual / steam cleaning of tube bundles from inside and outside as well as cleaning of shell and covers, fixing, dismantling of pipes, blinding and deblinding, channel box opening and fixing (only in case of bundle pulling out), pulling and insertion of bundles as required (crane if required for bundle pulling and insertion to be provided by IOCL) as per instructions of Engineer-in-Charge, supply of all tools and tackles, labour, consumables and equipment will be in the scope of contractor including scrap removal and area cleaning, cleaning of all covers and plug the leaky tubes, hard bolting as required if any and cutting of gaskets from sheet and offer for inspection as directed by Engineer-in-Charge.
-
-
-
Blinding and deblinding, fixing, dismantling of piping.
20
-
6246.13
Blinding and deblinding, in case of RTJ Flange.
5
-
7495.36
Channel box opening & box-up (only in case of bundle pulling out).
20
-
7495.36
Bundle pulling and insertion.
20
-
2498.45
Bundle cleaning from inside, outside & shell cleaning.
20
-
1249.23
Ring test.
20
-
19987.62
Floating head test.
20
-
7495.36
Cover test.
20
-
4996.91
HEAT EXCHANGER REVISIONING / TESTING (SINGLE UNIT HAVING 1201 TO 1500 TUBES) Ring test, floating head test, cover test, manual / steam cleaning of tube bundles from inside and outside as well as cleaning of shell and covers, fixing, dismantling of pipes, blinding and deblinding, channel box opening and fixing (only in case of bundle pulling out), pulling and insertion of bundles as required (crane if required for bundle pulling and insertion to be provided by IOCL) as per instructions of Engineer-in-Charge, supply of all tools and tackles, labour, consumables and equipment will be in the scope of contractor including scrap removal and area cleaning, cleaning of all covers and plug the leaky tubes, hard bolting as required if any and cutting of gaskets from sheet and offer for inspection as directed by Engineer-in-Charge.
-
-
-
Blinding and deblinding, fixing, dismantling of piping.
20
-
6918.65
Blinding and deblinding, in case of RTJ Flange.
5
-
8302.38
Channel box opening & box-up (only in case of bundle pulling out).
20
-
8302.38
Bundle pulling and insertion.
20
-
2767.46
Bundle cleaning from inside, outside & shell cleaning.
20
-
1383.73
Ring Test.
20
-
22139.68
Floating Head Test.
20
-
8302.38
Cover Test.
20
-
5534.92
HEAT EXCHANGER REVISIONING / TESTING (SINGLE UNIT HAVING 1501 TO 1800 TUBES) Ring test, floating head test, cover test, manual / steam cleaning of tube bundles from inside and outside as well as cleaning of shell and covers, fixing, dismantling of pipes, blinding and deblinding, channel box opening and fixing (only in case of bundle pulling out), pulling and insertion of bundles as required (crane if required for bundle pulling and insertion to be provided by IOCL) as per instructions of Engineer-in-Charge, supply of all tools and tackles, labour, consumables and equipment will be in the scope of contractor including scrap removal and area cleaning, cleaning of all covers and plug the leaky tubes, hard bolting as required if any and cutting of gaskets from sheet and offer for inspection as directed by Engineer-in-Charge.
-
-
-
Blinding and deblinding, fixing, dismantling of piping.
20
-
7367
Blinding and deblinding, in case of RTJ Flange.
5
-
8840.4
Channel box opening & box-up (only in case of bundle pulling out).
20
-
8840.4
Bundle pulling and insertion.
20
-
2946.8
Bundle cleaning from inside, outside & shell cleaning.
20
-
1473.4
Ring Test.
20
-
23574.39
Floating Head Test.
20
-
8840.4
Cover Test.
20
-
5893.6
DECHOKING OF HEAT EXCHANGER TUBES Dechoking of Heat exchanger tubes by poking rod inside tube and removing hard deposits as per instruction of Engineer-in-Charge including all tools, tackles, labour etc.
-
-
-
Dia 10 to dia 15 mm tubes
300
-
383.74
Upto Dia 20 mm tubes
500
-
639.56
CLEANING OF INTERNAL BORE OF PIPELINES Opening end fittings, jump bends applying external heating, internal pressures (pneumatic/steam hydraulic), poker rods, hammering, jet blasting etc. for cleaning bore of jammed pipelines with out removing from the site and boxing up the end fittings with new gaskets as instructed by the Engineer-in-Charge.
-
-
-
25 mm
300
-
67.24
40 mm
40
-
84.04
50 mm
40
-
98.88
AIR COOLER / INTER COOLER / AFTER COOLER REVISIONING AND TESTING (MORE THAN 20 AND UP TO 100 TUBES) Cover opening, cleaning and boxing up on both sides, individual tube testing and plugging, hydraulic cover testing by opening of flanges, blinding and piping removal and fixing, inside tube cleaning as per instructions of Engineer-in-charge including all labour, tools and tackles, consumables and equipment etc., scrap removal and area cleaning complete. In case any repeat test or any single test among the above is required to be done, the payment will be made as below:
-
-
-
Blinding and deblinding
20
-
2409.72
Cover opening
20
-
4016.2
Tube cleaning of bundle
20
-
803.24
Individual tube testing and plugging
20
-
4819.44
Cover box-up & testing
20
-
4016.2
AIR COOLER / INTER COOLER / AFTER COOLER REVISIONING AND TESTING (MORE THAN 100 TUBES) Cover opening, cleaning and boxing up on both sides, individual tube testing and plugging, hydraulic cover testing by opening of flanges, blinding and piping removal and fixing, inside tube cleaning as per instructions of Engineer-in-charge including all labour, tools and tackles, consumables and equipment etc., scrap removal and area cleaning complete. In case any repeat test or any single test among the above is required to be done, the payment will be made as below:
-
-
-
Blinding and deblinding
20
-
3171.81
Cover opening
20
-
5286.35
Tube cleaning of bundle
20
-
1057.27
Individual tube testing and plugging
20
-
6343.62
Cover box-up & testing
20
-
5286.35
HYDROBLAST CLEANING OF EQUIPMENTS WITH CONTRACTOR'S MACHINE Cleaning of heat exchanger tube bundle and its spares. Supply on hire hydrodynamic water jet equipment / machine, electrical / driven having minimum 750 bar jet pressure at discharge of 65 liters per minute inclusive of spin jet & all other required nozzles, pumps, drives, lancers, hoses, complete with its accessories, operating crew, labour and cleaning heat exchanger tubes from inside as per direction of the Engineer-in-Charge on round the clock basis. The rate should be inclusive of F/H cover, shell cover, channel box and channel box cover cleaning and accessories of that specific heat exchanger (in position cleaning / bundle in pulled out condition) the motor of hydrojetting M/c should be flame proof.
-
-
-
For tubes having less than or equal to 6m length (in position)
10000
-
8.59
For tubes having length more than 6m and upto 9m (in position)
500
-
13.02
For tubes having less than or equal to 6m length (bundle pulled out condition)
10000
-
12.61
For tubes having length more than 6m and upto 9m (bundle pulled out condition)
150
-
17.17
HYDROBLAST CLEANING OF EQUIPMENTS WITH OWNER'S MACHINE Operation and running maintenance of owner's hydro jetting pump, power lance and / or flex lance to clean the inside of tubes of tube bundle in position / bundle pulled out condition, in which all the fast wearing parts of power lance / flex lance like nozzles, packings, bushing, etc. shall be provided by contractor and any other spares parts like lances, waterscrew shall be provided by owner (IOCL).
-
-
-
For tubes having less than or equal to 6m length (in position)
100
-
6.54
For tubes having length more than 6m and upto 9m (in position)
100
-
10.01
For tubes having less than or equal to 6m length (bundle pulled out condition)
200
-
10.01
For tubes having length more than 6m and upto 9m (bundle pulled out condition)
100
-
13.09
SAMPLE COOLER REVISIONING / CLEANING AND TESTING Sample cooler revisioning / cleaning and testing, the job involves opening of cover, removal of coil assembly, lowering at ground level, cleaning coils to remove scales from its surface, testing of coil at 100 kg/cm2 pressure detection of leak if any, repair the same, boxing up of coil / cooler to complete the job in all respect with all tools and tackles pressure gauge etc. as per the direction of the Engineer-in-Charge.
20
-
1017.31
LOWERING DOWN & RAISING OF TUBE BUNDLE/ SHELL COVER/ CHANNEL BOX/ FLOATING HEAD ETC The job includes lowering down of tube bundle/ shell/ floating head/ shell cover/ channel box etc. from the Technological platform (at any level) to the ground floor for necessary maintenance job and raising up of above items to the position after completion of maintenance job, with all labours, tools & tackles, lifting equipment, heavy equipment etc. as per direction and entire satisfaction of the engineer-in-charge.
110
-
10036.61
SHIFTING OF EXCHANGERS
-
-
-
For Exchangers upto 600 tubes
20
-
3654.09
For Exchangersmore than 600 tubes
3
-
4815.49
Shifting of hydro-blast Macine:
8
-
3175.48
Air Fin Coolers-Job involves blinding, deblinding, wedge opening of connected lines/ equipment. flange and making necessary connection/ disconnection for air/water/steam to flush the hydro carbon for isolation of the equipment. After flushing, opening, dropping, cleaning and boxing up of cover, internal cleaning of the tube bundle by hydro jetting/ steaming/ wire brushing/air drying/rodding. Fixing back the shell cover, pressuring to the required pressure. If any leak found attending the same by rolling/plugging the tubes as per instruction of EIC. Completing the job as per direction and to the entire satisfaction of EIC. The required test medium (water/DM water) will be supplied free of charge however necessary arrangement to made by the party to take them. The total job has to be done at height of minimum 10 mtr elevation.
32
-
5351.17
Shutdown factor-25%
744286.83
-
1
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