Indian Oil Corporation Limited Tender

PART - A - EQUIPMENT & MATERIAL SUPPLY Design, detailed engineering, approvals, fabrication, welding, inspection, supply of various manufacturing facilities as per the Drawings & details given in SOW sheet & Tender documents, including design basis & technical specifications document. The items rate given below is on lump sum basis and are inclusive of all labors, materials, transportation, insurance, loading, unloading, supervision during unloading & installation works etc & any other cost, required for the completion of the items / manufacturing facilities in entirety as given below. Bidders are requested to visit the site, understand the entire project requirement, check the backup items & quantity including any extra items required (if any) considered for arriving the items rate as described and quote accordingly. No extra payment shall be made by IOCL for the completion of items / manufacturing facility, other than the quoted rates as defined in tender. The details given below are tentative and bidders are required to refer the drawings attached with technical bid. Facilities to be designed considering the prevailing best practices globally and manufacturing facilities designed so should meet the minimum rated capacities defined against each item.

BN EXTRACT PRODUCTION FACILITY - SUPPLY Design, engineering, manufacture, test, FAT, packaging and forwarding, transportation, supply including transit insurance, (for overseas supply - includes loading and unloading, transportation and insurance from ex-works to port in country of origin, ocean transportation, ocean insurance, port related charges like Terminal handling charges at both ports i.e. disport and loadport, wharfage, taxes in coutry of origin, including - Inland transportation from port in India to Plant site, transit Insurance, loading at port), storage insurance, supervision during unloading & erection, assembly, testing, pre-commissioning, trial runs, SAT and commissioning etc., of fully automatic SIMULTANEOUS METERED BLENDING SYSTEM WITH ACCESSORIES (detailed in 5.1A to 5.4A of SOW) using latest technologies for Blending of BN EXTRACT OILS at Lube Complex at Chennai, as per the details given in SOW sheet & Tender documents. This blending system should be fully integrated to manufacture 26,200 MT/Annum at peak production level basis, of various family & grades of BN Extract grades of Oils - as per the details given in Basis of Design. Scope of work and reference PFD & P&IDs are indicated in SOW against respective items. The overall PFD and P&ID are as per enclosed: 90-0RGN2-A3-007_Rev I, 90-0RG2N-PID-116_Rev H; The formulations of different grade along with physical properties are stipulated in Basis of Design document of Technical bid. The scope of vendor also includes supply of consumables for pre-commissioning and commissioning of BN EXTRACT PRODUCTION EQUIPMENT at Lube compex at Chennai.

Comprehensive Annual Maintenance Contract (CAMC) Comprehensive Annual Maintenance Contract (CAMC) for EPC Package II ( For Design, Engineering, Procurement, and Construction (EPC) of various Lubes, Greases, and specialty oil manufacturing facilities, process plant and Control System including comprehensive AMC for 5 years for setting up Lube Complex at Villages Amullavoyal and Vaikkadu, Chennai.) Comprehensive Annual Maintenance Contract for a period of Five years for the entire Process plant eqipments, like ABBs, SMBs, Homogenizer, Contacters, Processing Vessels, Piggable Equipments, field instruments, TFMS, PAS, control room equipments & system, DCS, PLCs etc and any other equipment supplied by vendor under this tendered work to meet the rated capacity & thruput of the individual manfacuting facility. Cost of all the required spares, hardwares, softwares modification, tools and tackles, labours, Preventive & Breakdown maintenance Services, calibration of equipments/ instruments, rectification/ replacement of faulty equipment etc required for running /operation of entire plant, to the desired performance level throughout the contract period of CAMC is included in the item rates and the same has to be borne by the Vendor. This item includes the cost of permanent positioning of min. one (1) Resident engineer for core process equipments and min. one (1) Resident engineer for Automation & Control System ( i.e. positioning of minimum 2 nos resident engineers shift wise on daily basis). Payment for this item shall be made monthly on prorata basis considering a production of two shift operation. However, in case the production requirement / projected by IOCL is reduced to single shift per day for continuous two months and it is observed that only one / general shift is sufficient, then payment shall be made half for the subsequent months against this item, till two shifts operation get started. Note : 1. Order for CAMC shall be placed by plant separately on yearly basis, after the default warranty period of one year is over from the date of SAT is completed & facilities are commissioned and handed over to IOCL. 2. In case there is delay in commissioning of commercial production of plant, CAMC order shall be placed for the remaining balance period out of said 5 years.

Plant Automation Field Instrument, Valves & erection hardware - Supply Design, engineering, procurement, test, FAT, supply, packaging and forwarding, transportation, supply including transit insurance, (for overseas supply - includes loading and unloading, transportation and insurance from ex-works to port in country of origin, ocean transportation, ocean insurance, port related charges like Terminal handling charges at both ports i.e. disport and loadport, wharfage, taxes in country of origin, including - Inland transportation from port in India to Plant site, transit Insurance, loading at port), supervision of unloading at project site, storage insurance, safe storage, of all FIELD INSTRUMENTS & AUTOMATED VALVES & CONTROL VALVES, ROSOV, Proving system, overfill protection device for tankers, LED bay queing display boards, API couplers, earthing relay etc.for plant automation system covering TLF instruments & valves, Tankfarm management system (TFMS) instruments and valves, metering skids as per type, specifications, sizes indicated in data sheets and technical specification, complete with required accessories & erection hardwares for the complete Tankfarms, TLF Gantry and associated pipelines etc. as required as given in SOW sheet & Tender documents, generally as per the Instrument & Valve list, specifications & datasheets shared, which gives the tentative requirements based on the P&IDs developed by PMC and only to serve as a guide. Vendors shall review the design, selection & documentations prepared by IOCL / PMC and finalize all the BOQs based on their own design requirements & offer the same as a part of this package. Material test certificates for physical test and hydro test shall be furnished for all field instruments & valves to IOCL. All field instruments & valves shall be inspected as per approved QAP and relevant codes & standards. The inspection of field instruments & valves shall be carried out by the approved agencies (appointed by IOCL) as per tender in compliance with relevant codes & standards at manufacturer's works. Contractor shall complete the work in all respect in accordance with the drawing, specification, codes & standards, manufacturer's installation procedures, instructions manuals & direction of Engineer−In−Charge.

SAFETY PLC System - Installation Installation, integration, testing, commissioning of complete hardware and software for Redundant, Safety PLC complete with PLC Panels, Marshalling Panels, Dual redundant Input Output modules, Power supply units, Relays with base, barriers, TBs, Dual Ethernet ports per processor, Serial Interface Modules, Operator interface console, wirings, glands, plugs, other modules/ hardware’s required for interfacing all the required field and control room equipment’s, ROSOV, Tank level, Fire fighting system, Fire alarm system, PA system, ACS, Jockey pump including spare requirements, licenses, tags, GUI, licensed OPC compliant software etc. complete suitably customized for Lube & Grease plant application. Scope includes Integration with ESD's, Plant ESD input, Local ESD inputs, ESD output to Process DCS, ESD to operate barrier gates and acess control system, Input for fire engine panel, Jokey pump, sprinkler and deluge valve integration, Pressure switch input, Pressure transmitter inputs, HVLR inputs, Fire water HI level & overflow level alarms and fire alarm panel inputs etc. ( Bidders to note that this item will not be operated, and price mentioned here, will not form part of work order, bidders to quote without considering this items)

PART - C - OTHER SERVICES (SUPPLY & INSTALLATION - COMPOSITE ITEMS) Develop State-of-Art design for the Control Room, taking into account the functional requirments and identifying the appropriate technologies in terms of furniture, Videowalls, collaboration solutions etc., Room interiors ( false flooring, cable ducting or any other item if required etc.). Design should be directed towards fulfilling the functional needs of a Control Room environment where it primarily focuses on the comfort of the operators to enhance their alertness required during the routine operations. Basic requirements shall include (a) Plant visualization and information all in one view (b) Console design - with dedicated function switches /Essential functions - at fingertips (c) Process overviews on large interactive display panels (d) Improved plant wide collaboration & optimization (d) OWS designed to ensure Ergonomics and customised operator environment; (e) Automation of pre-defined plant operation sequences; Working Environment shall be preferably designed in accordance with ISO 11064 that targets the operators need and requirements. Following Minimum manning levels are expected : (a) 3 operators for PCS (b) 1 operator for PAS / TFMS and ACS/CCTV & VMS - TOTAL - 4 operators Execution shall be co-ordinated with Civil & Interior contractor who will execute the work based on the design & speciications to be provided by the CPE Vendor and under their guidance and overall co-ordination - in respect of items such as Flooring, ceilings, partitions, wall panelling, doors & windows, finishing works etc. However, CPE vendor shall have overall design & execution responsibility for the implementation of the approved design with specific responsibility towards supply, assembly / installation, finishing, testing & commissioning as per applicable standards – of the Control room furnishings viz (a) Operator Consoles (b) mounting arrangements for Videowalls & Displays (c) Lightings (d) Acoustics (e) Networking & interface management (f) Control Desks & Chairs etc. shall be part of CPE scope. These consoles & control desks, video walls shall be primarily for accommodating IT Hardware/Servers/OICs already considered under control room equipment item head as per SOW. Cabling arrangement (including false flooring if required )as per cable entry philosophy also shall be part of CPE package.

Plant Automation Field Instrument, Valves & erection hardware - Installation Erection, installation,alignment, cabling, tubbing, site supervision, loop checking, testing, calibration, integration, power on commissioning and Site Acceptance Test (SAT) of field instruments & valves complete with neccessory erection hardware as per Hook up - as per type, specifications, sizes indicated in data sheets and technical specification. Scope of supply shall also include manufacture, inspection, Transportation, packing etc and delivery to project site. Material test certificates for physical test and hydro test shall be furnished for all field instruments & valves to IOCL. All field instruments & valves shall be inspected as per approved QAP and relevent codes & standards. All In-line instruments & Valves will be installed by the Mechanical contractor but the supervision of this work along with cabling, tubing, etc., work will be carried out by CPE Vendor. Contractor shall complete the work in all respect in accordance with the approved drawing, specification, codes & standards, manufacturer's installation procedures, instructions manuals & direction of Engineer−In−Charge. Scope includes all TLF gantry instruments & valves, Tankfarm system, valve control system (ROMOV, MOV), prefabricated metering skid in SS & CS MOC and associated pipelines etc. as required, generally as per the Instrument & Valve list, specifications & datasheets shared, which gives the tentative requirements based on the P&IDs developed by PMC and only to serve as a guide.

SAFETY PLC System - Supply Design, engineering, supply of complete hardware and software for Redundant, Safety PLC complete with PLC Panels, Marshalling Panels, Dual redundant Input Output modules, Power supply units, Relays with base, barriers, TBs, Dual Ethernet ports per processor, Serial Interface Modules, Operator interface console, wirings, glands, plugs, other modules/ hardware’s required for interfacing all the required field and control room equipment’s, ROSOV, Tank level, Fire fighting system, PA system, ACS, Jockey pump including spare requirements, licenses, tags, GUI, licensed OPC compliant software etc. complete suitably customized for Lubes, Specialty oils & Grease plant application as given in SOW sheet & Tender documents. ( Bidders to note that this item will not be operated, and price mentioned here, will not form part of work order, bidders to quote without considering this items)

RUBBER EXTENDER BLENDING FACILITY - SUPPLY Design, engineering, manufacture, test, FAT by TPI, packaging and forwarding, transportation, supply including transit insurance, (for overseas supply - includes loading and unloading, transportation and insurance from ex-works to port in country of origin, ocean transportation, ocean insurance, port related charges like Terminal handling charges at both ports i.e. disport and loadport, wharfage, taxes in country of origin, including - Inland transportation from port in India to Plant site, transit Insurance, loading at port), storage insurance, supervision during unloading & erection, assembly, testing, pre-commissioning, trial runs, SAT and commissioning etc., of fully automatic IN-LINE BLENDING SYSTEM WITH ACCESSORIES (as detailed in 4.1A to 4.6A of SOW) using latest technologies for setting up the Lube Complex at Chennai for Blending of RUBBER EXTENDER OILS as per the details given in SOW sheet & Tender documents. This blending system should be fully integrated to manufacture 83,300 MT/Annum at peak production level basis, of various family & grades of Rubber Extender Oils - as per the details given in Basis of Design. Scope of work and reference PFD & P&IDs are indicated in SOW sheet against respective items. The overall PFD and P&ID are as per enclosed : 90-0RGN2-A3-013_Rev I, 90-0RG2N-PID-007_Rev H; The formulations of different grade along with physical properties are stipulated in Basis of Design document of Technical bid. The scope of vendor also includes supply of consumables for pre-commissioning and commissioning of RUBBER EXTENDER BLENDING EQUIPMENT at Lube compex at Chennai.

General notes & scope for entire tendered work. 1. The vendors may kindly note that the layout, PFDs and P&IDs, product compositions & physical properties etc for the project are attached. Since all relevant details / data is being provided, the vendor (s) have to validate the P&IDs and PFDs and design the complete system as per contract for achieving the desired thruput of different plants and transfer, filling and loading requirements as stipulated in the basis of design document and SOW sheet. It shall be the responsibility of the successful bidder to study, suggest, modify these drawings if required for the project. It shall be the responsibility of the vendor to submit the final deliverables like PFDs, P&IDs, Data sheets, design and details for piping, electrical, instrumentation, data sheets of various equipment being supplied under the contract by the vendor and data sheets of various equipment to be supplied by IOCL - in respect of all CORE PROCESS PLANTS covered in vendor's scope (viz. Lubes, VII, Bituminous Lubes, Rubber extender oils, BN Extract oils, LOBS Loading & Greases etc). Vendor's scope also includes Supervision of unloading of all supplied equipments at plant site, safe storage and security, storage insurance, issue of equipments/ skids / materials to the Mechanical contractor for the Installation work, Supervision of Installation, erection, fabrication, testing & commissioning work in entirety. The bidder has to quote price in BoQ, considering any additional supply of equipment over and above the equipment (s) as defined in P&IDs and PFDs and the Indicative List of Equipment as given in the SOW sheet & tender for achieving the desired thruput of different grades, transfer and loading. No additional cost is envisaged as all the relevant details are being shared with the vendors. However, any additional requirements wrt additional thruput/grades arising out of operational necessity or any other reasons only (during detailed design stage and execution of the project after award of the contract) shall be paid extra at mutually acceptable price with justification. 2. DOCUMENTS REVIEW OF PROCESS PIPING, UTILITY & ELECTRICAL SYSTEM To review the design & engineering for COMPLETE PROCESS PIPING SYSTEM including piggable piping system for all CORE PROCESS PLANTS & ASSOCIATED PRODUCTION FACILITIES – for process pipelines right from Base oil and Additives receipts, transfer from storage to Process, transfer from Process to FP storage tanks, FP storage tanks to filling lines or for loading into bulk TTs, transfer of packed products from Filling lines to warehouse, dispatch of the packed finished products (in bulk, small can, pails, buckets, barrels, drums and IBCs etc) and also dispatch of Base oil and additive in bulk. Vendor may advise suitable changes if any required to meet the desired production capacity or to improve efficiency /optimize costs - in respect of all plants (viz. Lubes, VII, Bituminous Lubes, Rubber extender oils, BN Extract oils, LOBS Loading & Greases etc) including their associated Tankfarms, Filling & loading facilities. UTILITY SYSTEM To provide Utility Balance for all utilities required in CORE PROCESS PLANTS and review / validate the design, engineering & sizing of utility systems proposed (viz. Thermic fluid heating system, Process & Instrument air system, Steam generation system, Cooling Water system, Chilled water system, Raw water & Process Water system) – and confirm the adequacy for plant operations to deliver the desired throughputs. Scope also includes validation of the design for the Utility piping & distribution systems – and confirm the adequacy /sustainability & suitability of the same to meet the design requirements & optimized utilization. ELECTRICAL SYSTEMS FOR PROCESS PLANT (Supplied by IOCL) Scope includes review and validation of the electrical system proposed/ supplied by IOCL for all CORE PROCESS PLANTS & ASSOCIATED PRODUCTION FACILITIES so as to confirm the adequacy / sustainability & suitability of the same to meet the desired functional and performance requirements & optimum utilization. Vendor to note that main incoming power to one number main panel / PDB of the skid/ manufacturing facility (grade wise) /plant shall be provided by IOCL and scope of work of vendor includes cable termination to the panel. Vendor should also provide cable and further connection, in case the requirement is there for more than one panel for said skid/ manufacturing facility (grade wise) /plant. 4. Single phase power supply from UPS to individual field instrument/ equipment wherever is required is in the scope of vendor including cabling work. 5. The Successful bidder has to develop and submit the FDS ( Functional Design Specifications) and SRS ( Software Requirements Specification) documents for IOCL / PMC approval during detailed engineering. 6. All supply items/ equipments, field instruments & valves etc shall be inspected as per approved QAP and relevant codes & standards. The inspection shall be carried out by the approved agencies (appointed by IOCL) as per tender in compliance with relevant codes & standards at manufacturer's works.

Field instruments and valves for Process - SUPPLY Design, engineering, procurement, manufacture, test, FAT, supply, packaging and forwarding, transportation, supply including transit insurance, (for overseas supply - includes loading and unloading, transportation and insurance from ex-works to port in country of origin, ocean transportation, ocean insurance, port related charges like Terminal handling charges at both ports i.e. disport and loadport, wharfage, taxes in country of origin, including - Inland transportation from port in India to Plant site, transit Insurance, loading at port), supervision of unloading at project site, storage insurance, safe storage of all BULK FIELD INSTRUMENTS & AUTOMATED VALVES & CONTROL VALVES, Analyzers etc.as given in SOW sheet & Tender documents, excepting only those that form part of CPE supplied skids, as per type, specifications, sizes indicated in data sheets and technical specification, complete with required accessories & erection hardwares for the complete plant including all Process plants, Tankfarms, Mini-bulk tanks, Filling lines, Utilities and associated pipelines etc. as required, generally as per the Instrument & Valve list, specifications & datasheets shared, which gives the tentative requirements based on the P&IDs developed by PMC and only to serve as a guide. Vendors shall review the design, selection & documentations prepared by IOCL / PMC and finalize all the BOQs based on their own design requirements & offer the same as a part of this package. Material test certificates for physical test and hydro test shall be furnished for all field instruments & valves to IOCL. All field instruments & valves shall be inspected as per approved QAP and relevant codes & standards. The inspection of field instruments & valves shall be carried out by the approved agencies (appointed by IOCL) as per tender in compliance with relevant codes & standards at manufacturer's works. Contractor shall complete the work in all respect in accordance with the drawing, specification, codes & standards, manufacturer's installation procedures, instructions manuals & direction of Engineer−In−Charge. Scope also includes the supply of erection hardware viz. All types of cables, cable trays, cable glands, Earthing strips, JB's, hook up material, air headers, SS tubing, connectors, support steel, HOA selector switches, Canopies for weather protection etc.

PLANT AUTOMATION SYSTEM. Design, engineering, manufacture, test, FAT, packaging and forwarding, transportation, supply including transit insurance, (for overseas supply - includes loading and unloading, transportation and insurance from ex-works to port in country of origin, ocean transportation, ocean insurance, port related charges like Terminal handling charges at both ports i.e. disport and loadport, wharfage, taxes in country of origin, including - Inland transportation from port in India to Plant site, transit Insurance, loading at port and unloading at project site), transportation to project site, supevision during unloading, storage insurance, safe storage for PLANT AUTOMATION SYSTEM complete with hardware & software, as given in SOW sheet & Tender documents, for facilitating Automation of Plant Operation generally as per the brief Functional design requirements provided - complete with various sub-systems such as but not limited to TLF Automation System, PLC based Pipeline receipt system, Tank Farm Management System, Tank Truck Entry Sub-system, Operator Interface Control computers, HMIs, Access control System, CCTV surveillance system, Fire alarm System, PAS interface with the IOCL SAP system and other 3rd party system integration such as DCS based Process Control System (DCS), Emergency Shutdown System with associated sub-systems such as Valve Automation Sub-system, Pump automation Sub-system, Fire fighting System, ROSOVs, MOVs, SOVs, MCCs, DG set sprinkler system, Air Compressors, PA paging System integration etc as per scope of tender document complete including all necessary hardware related to instrument activities complete in all respect including power (excluding free issue items), signal, control, optical fiber, CAT 6, communication cables along with cable trays, JBs, structural Steel, supports etc required for commissioning and integration with Process Control System (PCS).

PROCESS CONTROL SYSTEM - SUPPLY Design, engineering, assembly /manufacture, test, FAT, packaging and forwarding, transportation, supply including transit insurance, (for overseas supply - includes loading and unloading, transportation and insurance from ex-works to port in country of origin, ocean transportation, ocean insurance, port related charges like Terminal handling charges at both ports i.e. disport and loadport, wharfage, taxes in country of origin, including - Inland transportation from port in India to Plant site, transit Insurance, loading at port), storage insurance, supervision during unloading, safe storage of DCS based Process control system for entire plant with necessary Servers, Engineering Work Stations (EWS), Operator Work Stations (OWS), Remote I-O (RIO) panels - complete as a system, as given in SOW sheet & Tender documents, with ADVANCED RECIPE MANAGEMENT SYSTEM & related systems for production of Lubes, Greases, VII/VM dissolution, Bituminous Lubes, Rubber Extender oils, BN Extract, Coolant & Brake fluid, Transformer Oils, White Oils, DEF as per required product portfolio & mix and with seamless integration with related production sub-systems such as Tankfarms (Base Oils, Additives & Finished products), Bulk loading, RM unloading, Filling line systems, Utility systems, iMCCs, Pipeline receipt system, Powder handling systems, Pollution control systems - and having seamless integration with IOCL ERP (SAP), PAS, Safety PLC, Pipeline receipt PLC, CCTV system, Fire fighting system, Access Control system, PA, Weighbridge system, WMS, TFMS, and any other third party systems. The inspection of servers, Engineering Work Stations, OWS (Operator Work Station), RIO panels, TFMS, field instruments & valves shall be carried out by the approved TPI agencies (appointed by IOCL) as per tender for compliance with relevant codes & standards at manufacturer's works and SAT will be carried out by IOCL / PMC at site. Contractor shall complete the work in all respect in accordance with the drawing, specification, codes & standards, manufacturer's installation procedures, instructions manuals & direction of Engineer−In−Charge.

VII DISSOLUTION FACILITY - SUPPLY Design, engineering, manufacture, test, FAT, packaging and forwarding, transportation, supply including transit insurance, (for overseas supply - includes loading and unloading, transportation and insurance from ex-works to port in country of origin, ocean transportation, ocean insurance, port related charges like Terminal handling charges at both ports i.e. disport and loadport, wharfage, taxes in country of origin, including - Inland transportation from port in India to Plant site, transit Insurance, loading at port) and storage insurance, supervision during unloading & erection, assembly, testing, pre-commissioning, trial runs, SAT and commissioning etc., of fully automatic VI Dissolution facilities using latest technologies for setting up the Lube Complex at Chennai as per the details given in SOW sheet & Tender documents. The proposed Dissolution facility shall be based on High Shear Bottom entry disintegrator & In-line mixer based as detailed 2.1A of SOW. This blending system should be fully integrated to manufacture 9,600 MT/Annum of various grades of VI Improvers - as per the details given in Basis of Design. Scope of work and reference PFD & P&IDs are indicated in SOW sheet against respective items. The overall PFD and P&ID are as per enclosed : 90-0RG2N-A3-012 Rev I (PFD), 90-0RG2N-PID-009 Rev H (P&ID); The formulations of different grades along with physical properties are stipulated in Basis of Design document of Technical bid. The scope of vendor also includes supply of consumables for pre-commissioning and commissioning of VII DISSOLUTION EQUIPMENT at Lube compex at Chennai.

BITUMINOUS GRADE LUBES PRODUCTION FACILITY - SUPPLY Design, engineering, manufacture, test, FAT, packaging and forwarding, transportation, supply including transit insurance, (for overseas supply - includes loading and unloading, transportation and insurance from ex-works to port in country of origin, ocean transportation, ocean insurance, port related charges like Terminal handling charges at both ports i.e. disport and loadport, wharfage, taxes in country of origin, including - Inland transportation from port in India to Plant site, transit Insurance, loading at port), storage insurance, supervision during unloading & erection, assembly, testing, pre-commissioning, trial runs, SAT and commissioning etc., of fully automatic IN-LINE BLENDING SYSTEM WITH ACCESSORIES (as detailed in 3.1A to 3.4A of SOW) using latest technologies for setting up the Lube Complex at Chennai for Blending of BITUMINOUS GRADE LUBES as per the details given in SOW sheet & Tender documents. This blending system should be fully integrated to manufacture 8,400 MT/Annum on average basis and with an effective production capability of 15,800 MT/Annum at peak production level basis, of various family & grades of Bituminous Lube - as per the details given in Basis of Design. Scope of work and reference PFD and P&IDs are indicated in SOW sheet against respective items. The overall PFD and P&ID are as per enclosed : 90-0RGN2-A3-006_Rev I, 90-0RG2N-PID-004_Rev H; The formulations of different grade along with physical properties are stipulated in Basis of Design document of Technical bid. The scope of vendor also includes supply of consumables for pre-commissioning and commissioning of BITUMINOUS GRADE LUBES PRODUCTION EQUIPMENT at Lube compex at Chennai.

PART - B - INSTALLATION AND COMMISSIOING - SERVICES Supervision of vendor's supplied equipments for erection/ installation Vendor's scope includes supervision for installation of the Piggable equipment & pipelines, which will be carried out by the Mechanical contractor. The detail scope includes supervision of unloading of Piggable equipment at plant site, providing for safe storage and security, storage insurance, issue of Piggable equipment, pipe & pipe fittings to Mechanical contractor for installation work, Training and welder qualification of contractor resources. Review of Isometric drawings, QAP and other documentations pepared by Mechanical contractor, supervision of fabrication, welding & installation work, monitoring quality of work performed, inspection, testing, pre-commissioning, trial runs and commissioning of piggable pipeline facilities including installation of piggable equipment viz. HLDVs, ILDVs, Piggable Valves, Pigged Tees, Piggable pipes, Bends & Sleeves etc. for following plants : 1) Lube Blending & Base oil unloading Facility 2) Bituminous Grade Lube Production Facility 3) Rubber Extender Blending Facility 4) BN Extract Production Facility

Field instruments and valves for Process - INSTALLATION Field instruments erection, assembly, calibration, installation as per Hook up drawing, fabrication, welding, testing, cabling, tubing, pre-commissioning, testing, trial runs, SAT and commissioning etc. of all BULK FIELD INSTRUMENTS & AUTOMATED VALVES & CONTROL VALVES, Analyzers etc. complete with neccesory erection hardware. All In-line instruments & Valves will be installed by the Mechanical contractor but the supervision of this work, cabling and tubing work will be carried out by Vendor. Scope includes loop checking, testing, integration, power on commissioning and Site Acceptance Test (SAT) of field instruments & valves as per type, specifications, sizes indicated in data sheets and technical specification complete with required accessories & erection hardwares for the complete plant including all Process plants, Tankfarms, Mini-bulk tanks, Filling lines, Utilities and associated pipelines etc. as required, generally as per the Instrument & Valve list, specifications & datasheets shared, which gives the tentative requirements based on the P&IDs developed by PMC and only to serve as a guide.

PLANT AUTOMATION SYSTEM - INSTALLATION Installation, integration, testing & commissioning of complete hardware and software for Plant Automation System suitable for complete AUTOMATION OF PLANT OPERATIONS / APPLICATIONS generally as per the brief Functional design requirements provided - complete with various sub-systems such as but not limited to TLF Automation System, PLC based Pipeline system, Tank Farm Management System, Tank Truck Entry Sub-system, Operator Interface Control computers, Access control System, CCTV surveillance system, Fire alarm System, TAS interface with the IOCL SAP system and other 3rd party system integration such as Warehouse Management system, DCS based Process Control System (DCS), Emergency Shutdown System with associated sub-systems such as Valve Automation Sub-system, Pump automation Sub-system,Fire fighting System, ROSOVs, MOVs, SOVs, MCS, DG set sprinkler system, Air Compressors, PA paging System integration etc as per scope of tender document complete including all necessary hardware and any associated civil, mechanical, electrical works related to instrument activities complete in all respect including power (excluding free issue items), signal, control, optical fiber, CAT 6, communication cables along with cable trays, JBs, structural Steel, supports etc required for commissioning and integration with Plant Control System (PCS).