Military Engineer Services Tender
Karnataka, also known as Karunadu, is a state in the southwestern region of India. Karnataka was formed originally as Mysore State on 1st November 1956 and currently is the biggest state in south India. Its capital and largest city is Bengaluru. It covers an area of 191,791 km2 (74,051 sq mi) and is the sixth largest state by area comprising 31 districts. Karnataka is also a state of multiple languages; Kannada being the official and most widely spoken language in Karnataka. Other languages spoken in the state include Tamil, Telugu, Malayalam, Kodava, Konkani and much more.Karnataka tenders are issued by the government of Karnataka, public & private sector organisations. The state government issues majority of the Karnataka tenders, which are for goods and services including construction, road and bridge construction, IT services, engineering services, medical services, educational services amongst many others. Bidassist is one of the largest eprocurement portals, which offers all government tenders from across the world in one place. Bidassist offers information on all Karnataka tenders and other state and authority tenders in no time. Bidassist is a platform where users can look for various Karnataka tenders as well as other tenders.
Military Engineer Services - MES Tender
Eprocure
Opening Date21 Apr 2018
Closing Date19 May 2018
Tender Amount₹ 89,06,908
Costs
EMD
₹ 1,60,000Document Cost
Refer DocumentsTender Fee
Refer Documents
Description
Scription for unregistered user this is tender description for unregistered user this is tender description for unregistered user this is tender description for unregistered user this is tender description for unregistered user this is tender description for unregistered user this is tender description for unregistered user this is tender description for unregistered user this is tender description for unregistered user this is tender description for unregistered user this is tender description for unregistered user this is tender description for unregistered user this is tender description for unregistered user this is tender description for unregistered user this is tender description for unregistered user this is tender description for unregistered user this is tender description for unregistered user this is tender description for unregistered user
Contact
Tender Id
2018_MES_185437_1Bid Award Id
ViewTender No
87777/E8Tender Authority
Military Engineer Services ViewPurchaser Address
-Website
http://http://mes.gov.in/
GEM & Bid Advisory Services
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Documents
BOQ Items
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Manning and Operation of sewage treatment plant (STP-IV) installed at Amdali civilian township in round the clock 03 (three) shifts of 8 hours each on all days including Sundays and holidays including routine preventive maintenance/checks complete all as per the maintenance schedule given in operation & maintenance manual for STP including supply & use of consumable like grease, cotton waste etc and attending for breakdown, minor maintenance, use of chemicals for STP & SLPH plants all as specified and directed. The installation comprises of following equipments :-
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a) Submersible raw sewage Lift pump 5HP, Make: Kirloskar - 02 nos
b)Submersible raw sewage Lift pump 7.5HP, Make: Kirloskar - 02 nos
c) Aeration Tank Feed Pumps 7.5HP, Make : Kirloskar -02 nos
d) Sludge re-circulation pumps ,1HP Make: Kirloskar - 3 Nos e) Filter feed pumps, 1HP, Make Kirloskar - 2 Nos f) Air Blower 3 HP, Make : Kirloskar - 2 Nos
g) Air Blower 7.5 HP, Make : Kirloskar - 2 Nos
h) Sodium hypochlorite ( Liquid chlorine) Dosing pump Make: Milton Roy India (P) Ltd Model D - 13 / PP – 2 Nos
i) 100 KVA DG set, Make : Cummins -01 No.
j) Electromagnetic flow meters , Make : SBEM -02 Nos
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NOTE for item Nos 1.01 & 1.04.
(a) The Contractor shall pay the wages to the operators/helpers (as applicable) through e-payment i.e Adhaar linked bank accounts (credit to their bank account). Engineer-in-charge shall ensure that e-payment made to operator/helpers and their wages shall not be less than minimum wages fixed by state Govt or Central Govt whichever is more. Monthly e-banking statement shall be furnished by the contractor to the Engineer-in-charge and the same shall be kept in record duly verified.
(b) It is the responsibility of contractor to deposit the employees provident fund (EPF) to the concerned authority as per the prevailing scales as laid down by Ministry of labour for all operator/helper (as applicable) and necessary proof to this regard shall be submitted to the Engineer-in-charge for verification & record. The quoted rates shall be deemed to be included of above provisions. In case contractor fails to produce the proof of EPF, the same shall be recovered from his dues as per the prevailing scale plus 15 percent profit. (c) The contractor shall maintain all the registers under various labour law rules, 2017 and shall be produced to the Engineer-in-Charge as well as officers detailed by central labour department.
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(d) Contractor has to employ minimum following staff for Manning and operation of the STP plant including SLPH per shift of 8 hours each :- (i) Item No 1.01 :- STP-1 installed at Arga
(aa) One No operator having minimum ITI qualification in Electrician / Mechanic trade from Govt recognized institute with minimum 2 years experience in Maintenance & Operation of Effluent Treatment Plant / sewage treatment plant / water supply installation / DG set installation in each shift of 8 hrs (Total -03 shifts round the clock per day). The operator must be competent to carryout the routine maintenance of STP & SLPH including maintenance of electrical panel board.
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(ab) One No helper minimum 10th pass with adequate experience in each shift of 8 hrs (Total -03 shifts round the clock per day)
(ii) Item No 1.03 :- STP-IV installed at Amdali (aa) One No operator having minimum ITI qualification in Electrician / Mechanic trade from Govt recognized institute with minimum 2 years experience in Maintenance & Operation of Effluent Treatment Plant / sewage treatment plant / water supply installation / DG set installation in each shift of 8 hrs (Total -03 shifts round the clock per day). The operator must be competent to carryout the routine maintenance of STP & SLPH including maintenance of electrical panel board.
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(ab) One No helper minimum 10th pass with adequate experience in 01 shift only per day for 8 hours as directed by Engr-in-Charge (e) Power supply for operating the installation will be made available by the Department free of cost.
(f) The unit rate quoted shall deemed include for maintenance of earth pits, cutting & removing of vegetation and upkeep of the surrounding area, all around the bldg up to 6m from the plinth protection all as directed by Engr-in-Charge. In case of failure, a penalty of Rs 2000/- per month will be levied and recovered from their dues.
(g) The routine maintenance / checks, topping up of grease cartridges shall be strictly carried out by the operator all as stipulated in the Operation & Maintenance Manual for STP No 1 & SLPH.
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(h) The Contractor shall not employ same tradesman continuously for more than 11 months. (i) The contractor shall provide 02 uniforms to each operator & helper and design of uniform shall be got approved. In case of failure, a penalty of Rs 1200/- per uniform will be levied and recovered from their dues.
(j) The rate quoted shall deemed to be inclusive of safety gear & required tools for minor maintenance. In case of failure to provide tools kit & safety kit (Gum boots-02 pairs, mask-02 pairs, hand gloves), a penalty of Rs 3000/- will be recovered and levied
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(k) The Contractor shall maintain proper records of all kinds of daily, weekly, monthly, quarterly, half yearly and yearly or whatsoever maint is carried out during contract period in a binded book /register and shall obtain the signature of Engineer-in-Charge every fortnightly. (l) Each shift duration shall be 08 hours & duty timing will be decided by Engr- in-Charge. (m) In case of failure due to absence of operative staff, the contractor shall be liable to pay compensation at twice the cost of a day’s Manning & Operation derived from pro rata rate of Sch ‘A’ quoted rates.
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(n) In case of failure to submit test report from Govt .approved laboratory within 20 days from the date of sample then recovery at the rate of double the quoted rates will be recovered.
(o) Chlorine kit shall be provided by the contractor for testing to the level of chlorine at site
(p)The operator shall check the water/coolant level in radiator of DG set daily & top up as and when required, check oil level, fuel & inform Engineer-in-Charge regularly. (q) Check battery terminal and if found loose, tight regularly.
(r) Fuel will be issued by the Department through issue voucher free of Cost. (s) Check level of electrolyte in battery, specific gravity and top up if required
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Supply only sodium hypochlorite (Liquid chlorine) first quality, in sealed HDPE container of 6% concentration of standard capacity all as specified and directed.
11000
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Notes:- (i) Necessary chemicals and testing kit (residual chlorine & PH) for testing of water samples at lab shall be provided by the Contractor and cost of the same shall be deemed to included in the unit rate quoted.
(ii) The quantity of dosage will be strictly in accordance with the instruction given in operation and maint manual all as specified and directed
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Supply and fix in repairs bearing No 6308 ZZ suitable for aeration feed pump all as per specified and directed Make : SKF/TATA /NBC
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Supply and fix in repairs bearing No 6208 ZZ suitable for aeration feed pump all as per specified and directed Make : SKF/TATA/NBC
4
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Supply and fix in repairs bearing No. 6306 ZZ for Sludge re-circulation pump and filterate feed pump all as per specified and directed Make : SKF/TATA/NBC
4
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Supply and fix in repairs bearing No. 6205 ZZ for Sludge re-circulation pump and filterate feed pump all as per specified and directed. Make : SKF/TATA/NBC
4
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Supply and fix in repairs bearing No 6310 ZZ for filter feed pump all as per specified and directed Make : SKF/TATA/NBC
4
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M&L cleaning including preparation of old treated steel surface exceeding 10 cm width or girth and painting with one coat of synthetic enamel paint on machineries, equipments, filters, motors, pumps, compressors, ladders, walkovers, pipelines, cable trays, switch boards, panels and any other parts connected to STP & SLPH with paint of approved colour using spray Gun complete all as specified and directed for the following :-
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(a) All machineries, equipments, filters, motors, pumps, compressors, ladders, walkovers, pipelines, cable trays, switch boards, panels and any other parts connected to STP No 1 & SLPH at Arga.
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(b) All machineries, equipments, filters, motors, pumps, compressors, ladders, walkovers, pipelines, cable trays, switch boards, panels and any other parts connected to STP No 4 & SLPH at Amdali.
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M&L cleaning including preparation of tanks, separators and any other parts connected to STP and SLPH applying one coat of bituminous black paint all as specified and directed.
Note:- The rate quoted is deemed to include for emptying and preparation the surface of tanks and other parts of painting.
300
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Testing of Sewage treated water sample collected from overflow of settling tank of STP I & STP IV for testing Chemical Analysis for PH value, COD (chemical oxygen demand), BOD (Biological Oxygen Demand) , TSS (Total suspended solid), content of oil & grease from KSPCB approved lab by standard procedure including cost of packing material for samples complete all as specified and directed
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M&L for cleaning of primary settling tank at Arga by pumping out raw sewage, removing the sludge settled at the bottom, cleaning thoroughly with wire brush, finally cleaning with dilute solution of sodium hypochlorite & fresh water including writing letters on the tank with synthetic enamel paint as "TANK CLEANED ON ------(DATE) AND DUE ON ---DATE with 10cm high stencil cut English letter all as specified and directed.
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All as per item No 1.24 herein before primary settling tank at Amdali
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All as per item No 1.24 herein before but for Aeration tank at Arga
2
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All as per item No 1.24 herein before but for Aeration tank at Amdali
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All as per item No 1.24 herein before but for equalization tank at Arga
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All as per item No 1.245 herein before but for equalization tank at Amdali
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All as per item No 1.24 herein before but for secondary clarifier tank at Arga
2
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All as per item No 1.24 herein before but for secondary clarifier tank at Amdali
1
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All as per item No 1.24 herein before but for chlorine contact chamber at Agra
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All as per item No 1.24 herein before but for chlorine contact chamber at Amdali
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All as per item No 1.24 herein before but for SLPH-I at NSRY
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All as per item No 1.24 herein before but for SLPH-II at ARGA
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All as per item No 1.24 herein before but for SLPH-I at Amdali
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All as per item No 1.24 herein before but for SLPH-II at Amdali
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Supply and fix in repair V-belt for air blower (Model No: 101B,12.5 HP) Cat part no: 0405 CM/L-9132769,IS 2494 (Part -1) for Equalization tank all as specified and directed. Make : Fenner / Dunlop or equivalent
2
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Supply only Star rubber part No 225 for filter feed pump
4
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Supply only Star rubber part No 150 for aeration tank feed pump
4
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Supply only lubricating oil 20W/40 all as specified and directed Make : Castrol / Servo / Bharat /HP
20
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Supply only Gear oil grade HD-90 all as specified and directed Make : Castrol / Servo / Bharat /HP
25
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M&L for taking out the electric motor of mono block pumping set /centrifugal pumps/Air compressor of any make, opening the motor, cutting/removing the existing burnt winding and rewinding using super enameled copper wire of suitable gauge to match with the existing winding including replacing sleeves, cotton taps etc, varnishing the winding by keeping in hot oven for drying to attain required resistance & replacing ball bearing, re-assembling the motor and re-fixing the same in original position, testing etc complete all as specified and directed of following capacity :-
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(a) 60 HP
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(b) 50 HP
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(c) 12.5 HP
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(d) 7.5 HP
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(e) 5 HP
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(f) 3 HP
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(g) 1 HP
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S & F in repairs HRC fuse links cylindrical type 2-32 Amps size 14 x 51 suitable for type FN 32 / FNX 32 / S-D-F & for HCO 32 fuse base all as specified and directed Make : L&T Cat No: SF 90142 or equivalent make in Siemen / Schnieder / ABB / Legrand
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S & F in repairs HRC fuse links cylindrical type 63 amps size 14 x 51 suitable for type FN 63 / FNX 63 S-D-F & for HC 63 fuse base all as specified and directed. Make :L&T Cat No: SF90159 or equivalent make in Siemen / Schnieder /ABB/Legrand
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S & F in repair single phase preventer relay all as specified and directed Make : L&T Cat No: CS94824DOOO or equivalent make in Siemen / Schnieder /ABB/Legrand
4
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Opening the L T Panel board cubical type for pump set located in sewage treatment plant (STP-1 at Arga & STP-IV at Amdali), cleaning the bus duct chamber, inspect the complete panel, tighten the nuts & bolts of incoming, outgoing MCCBs/SFU of different capacity and heating up for removal of moisture, record IR value with the help of 1.1 KV megger and applying thick coating of Z931 strippex B and Z 955 strippex (SL) of standard product for preventing from flush over & fire hazard including replacement of 3mm thick gasket, closing of all holes and changing of the same complete all as directed.
Note : The quoted rate deemed to be included the nut & bolts, washer and similar items required for functioning the Panel board.
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Labour only for routine checkup, tracing out the fault, finding out the snag & maint of electric power cum control panel by tightening all incoming/outgoing connections including replacement of blown off electric fuses, defective contactors, indicating neon lamps assembly, indicating meters, making fresh connections with suitable size in gauge wire lugs, setting of relays including provision for cleaning of SLPH - I & II using air blower complete all as specified and directed.
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S&F in repairs HRC fuse links DIN type 125 amps size 00 suitable for type FA-C 100 & for HB 160 Fuse base all as specified and directed. Make :L&T Cat No :SF94030 or equivalent make in Siemen / Schnieder /ABB/Legrand
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S&F in repairs HRC fuse links DIN type 200 amps size 0 Suitable for Type FN 200 / FNX 200 S-D-F & for HB 250 Fuse base all as specified and directed. Make :L&T Cat No :SF94132 or equivalent make in Siemen / Schnieder /ABB/Legrand
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Supply only O -tolidine reagent solution for testing of residual chlorine
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Repair/Servicing of DG set 100KVA capacity of make Cummins through authorized service engineer of Cummins (OEM) and submission of servicing report to the department all as specified and directed by :- (a) Opening up the rocker arm cover, adjusting the rocker arm tappet gap , (b) Removing & cleaning the inlet & outlet valves, (c) Replacement of tappet cover gaskets, (d) Checking & adjusting fuel injection timing, overhauling of fuel injection pump, (e) Calibrating the FIP & injectors from authorized dealer of Kirlosker oil engines, re-fixing the FIP & injectors in position
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(f) Removing the diesel feed pipes, cleaning thoroughly, pressure testing, removing the oil sump of engine, (g) Cleaning & replacement of Engine oil, oil filters, fuel filters,
(h) Replacement of inlet manifold gasket & exhaust manifold gasket, (j) Draining out diesel from diesel storage tank completely, cleaning the tank & drying, refilling filtered diesel, (k) Replacement of PVC fuel level indicating pipe, outlet & over flow pipes from tank to engine, (l) Checking the engine / alternator coupling & aligning, cleaning the alternator, drying the alternator winding & testing for insulation resistance, cleaning the rotor assembly of alternator
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(m) Reassembling the complete unit & testing all as directed. Notes for item No 1.59:- (i) Engine Oil will be measured and paid separately.
(ii) Quoted rate deemed to be included the cost of tappet cover gaskets, inlet manifold gasket & exhaust manifold gasket, PVC fuel level indicating pipe, outlet & over flow pipes
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Supply only following spare parts of 100 KVA DG set of Make Cummins as under :
Note:- Lobour element fixing the items included in the quoted rate of item No 1.59 above
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(a) Fuel Filter Make Cummins Cat No : 3931063
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(b) Lube oil Filter Make Cummins Cat No : 3937743
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(c) Fuel water separator Make Cummins Cat No : 4093731
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(d) Premium blue 15W40 Make Valvoline, Cummins Cat No : 500256
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(e) Coolant Make Cummins Cat No : 4104802
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(f) Fuel Strainer Make Cummins Cat No : 4080720
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(g) Pressure switch Make Cummins Cat No : 0309-0714
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(h) Element Air Cleaner Make Cummins Cat No : 3814695
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(i) Element Air Cleaner Make Cummins Cat No : 3814696
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M & L of servicing of air compressor of capacity Air blower 60 HP, Make : CGL through qualified service engineer including removal of old oil & filling of new oil up to required level in sump, replacement of gasket etc complete all as specified and directed.
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M & L of servicing of air compressor of capacity Air blower 12.5 HP, Make : CGL through qualified service engineer including removal of old oil & filling of new oil up to required level in sump, replacement of gasket etc complete all as specified and directed.
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M & L of servicing of air compressor of capacity 7.5HP, 1450 RPM Make : Usha Compressors pvt. Ltd. through qualified service engineer including removal of old oil & filling of new oil up to required level in sump, replacement of gasket etc complete all as specified and directed.
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M & L of servicing of air compressor of capacity 3HP,1450 RPM Make : Usha Compressors Pvt. Ltd. through qualified service engineer including removal of old oil & refilling of new oil up to required level in sump, replacement of gasket etc complete all as specified and directed.
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Supply only in repairs V belt B-47 for 7.5 HP air blower. Make: Fenner/Dunlop or equivalent
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Supply only in repairs V belt A-65 for 3 HP air blower of Make : Fenner/Dunlop or equivalent
2
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Taking out existing electromagnetic flow meter of Make SBEM having Model No : 151 MFM WR 4200 N 0050 2D 1161427P with accuracy class & display + 0.5% of measured flow with pressure rating : 10 Kg/Sqcm by unscrewing the nuts, bolts etc and material & labour for repair the same through authorized rep of company by replacing the indicator convertor, remote, field mounted, cable, sensor, sensor lining etc and re-fixing the same in original position complete all as specified and directed
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M&L for taking out the sewage submersible pump of 40 HP/30 KW of capacity 200 Cum per hour make Kishor pumps Pvt Ltd from SLPH-2 at Arga including cutting/removing the existing burnt winding and rewinding the same using super enameled copper wire of suitable gauge to match with the existing winding including replacing sleeves, cotton taps etc, varnishing the winding by keeping in hot oven for drying to attain required resistance & replacing ball bearing, re-assembling the motor and re-fixing the same in original position, testing etc complete all as specified and directed
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M&L for taking out the sewage submersible pump of 20 HP/15 KW of capacity 100 cum per hour make Kishor Pumps Pvt Ltd from SLPH-1 at Arga including cutting/removing the existing burnt winding and rewinding the same using super enameled copper wire of suitable gauge to match with the existing winding including replacing sleeves, cotton taps etc, varnishing the winding by keeping in hot oven for drying to attain required resistance & replacing ball bearing, re-assembling the motor and re-fixing the same in original position, testing etc complete all as specified and directed
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M&L for taking out the sewage submersible pump of 7.5 HP/ 5.5 KW of capacity 100 cum per hour make kishor pumps pvt ltd from SLPH-1/2 at Amdali including cutting/removing the existing burnt winding and rewinding the same using super enamelled copper wire of suitable gauge to match with the existing winding including replacing sleeves, cotton taps etc, varnishing the winding by keeping in hot oven for drying to attain required resistance & replacing ball bearing, re-assembling the motor and refixing the same in original position, testing etc complete all as specified and directed
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M&L for taking out the sewage submersible pump of 5 HP/ 3.75 KW of capacity 100 cum per hour Make Kishor Pumps Pvt Ltd from SLPH-1/2 at Amdali including cutting/removing the existing burnt winding and rewinding the same using super enameled copper wire of suitable gauge to match with the existing winding including replacing sleeves, cotton taps etc, varnishing the winding by keeping in hot oven for drying to attain required resistance & replacing ball bearing, re-assembling the motor and refixing the same in original position, testing etc complete all as specified and directed
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Supply and laying PVC insulated flexible industrial unarmoured copper conductor cable of 4 core, 10 Sqmm, conforming to IS:694:1990 with ISI marking and voltage grade up to 1100 volt for SLPH submersible pump sets including taking down existing old cable all as specified and directed.
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Supply and laying PVC insulated flexible industrial unarmoured copper conductor cable of 4 core, 6 Sqmm, conforming to IS:694:1990 with ISI marking and voltage grade up to 1100 volt for SLPH submersible pump sets including taking down existing old cable all as specified and directed.
80
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M & L rolled mild steel work in joist, channel, angle or T sections, fixed independently with or without connecting plates etc including cutting to required length, notching, draining, fitting, riveting and/or welding or connecting with bolts and nuts, angle cleats, gusset plates etc complete all as specified and directed.
1000
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Dismantling wrought iron or mild steel work of any description not otherwise provided all as per specified and directed
10
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Supply and laying DI pipes of 200 mm dia, Class "K-9" of standard length with flanged ends, internal cement mortar coating and external surface with bituminous paint and jointing with rubber or fiber board gasket, stainless steel bolts, nuts of dia not less than 16 mm, laid in floor near STP pump including taking down existing old DI pipes complete all as specified and directed.
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Supply and laying DI pipes of 150 mm dia, Class "K-9" of standard length spigot and socketed end push type, laying in floor near STP sump and joint with rubber gasket as jointing material, internal cement mortar coating and external surface with bituminous paint including taking down existing old DI pipes complete all as specified and directed.
12
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Supply and laying DI pipes of 100 mm dia, Class "K-9" of standard length spigot and socketed end push type, laying in floor near STP sump and joint with rubber gasket as jointing material, internal cement mortar coating and external surface with bituminous paint including taking down existing old DI pipes complete all as specified and directed.
12
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Supply and laying manure at site including royalty and carriage for achieving MLSS bacterial growth/stabilization in aeration tank, treatment is for designed to significantly degrade the biological content of the waste water.
100
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M & L for overhauling of gear box and motor assembly for clarified tank of STP -I complete, tightening, aligning of chain assembly, reconditioning of socket, replacement of bearings & coupling joints, and repainting the unit with two coats of anti rust paint and one coat of epoxy black paint
1
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Supply and fix in repairs cast iron butterfly valve of 100 mm bore with stainless steel -304 disc, nitrile/ EPDM rubber lining having test pressure PN-10 complete all as specified and directed.
8
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Supply and fix in repairs cast iron butterfly valve of 150 mm bore with stainless steel -304 disc, nitrile/ EPDM rubber lining having test pressure PN-10 complete all as specified and directed.
5
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Supply and fix in repairs pressure gauges of size 6" with syphone and components suitable for pressure rating PN 16 and fittings made out of SS suitable for sewage line including testing complete all as specified and directed.
7
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Supply and fixing nuts and bolts, full threaded of suitable sizes as per site requirement confirming to IS 1363-2002 all as specified and directed.
50
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Supply and fix in repair love joy coupling made of cast iron suitable for equalization tank pump motor (Aeration feeding pump) unit of 5.5 KW including changing of motor position, gas cutting, welding, refitting and aligning of the same all as directed.
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S & F in repair rotational moulded double layered PVC tank with ISI mark of capacity 500 Lit for chlorine dozing unit and fixed in position complete all as specified and directed
1
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S & F in repair rotational moulded double layered PVC tank with ISI mark of capacity 100 Lit for chlorine dozing unit and fixed in position complete all as specified and directed
1
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Taking down existing gate valve 200 mm bore, overhauling the same by replacement of brass lock nuts, repair to spindle, wheel, washers, rings, SS nuts and bolts, gaskets, metalizing and refitting on sewage lines including one coat of primer and two coats of epoxy paint all as specified and directed.
1
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Supply and erection of cast iron chain pulley block triple spur gear 2 fall including 15 meter galvanized chains on each side suitable for minimum weighting capacity of 1.0 Ton including taking down existing pulley block with chain complete all as specified and directed.
2
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Supply and erection of sewage submersible locking arrangement for existing 40 HP sewage pumps including SS guide pipe of 50 mm dia and 400 mm length for matching with submersible raw sewage lift pump 30 KW , Make: Kishore Model :KDS 40 MS 100 (single auto rail coupling) in live lines of SLPH -02 bottom (Approx 13 meter from ground level) by keeping continuous pumping out arrangement for controlling the flow inside the sump including replacement of all fasteners with SS and making for vibration free working of pumps all as specified and directed.
3
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S & F galvanized plain sheet 3 mm thick made in U shape, perforated in bottom only for cable tray and fixed in position complete all as specified and directed.(Mild steel clamps, supports, etc shall be measured and paid separately.
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Taking down and opening of submersible raw sewage lift pump 40 HP/ 30 KW, Make: Kishore Model: KDS 40 MS 100 - from SLPH-02 of STP-1 vertical type for general overhauling, inspection of impeller, shaft and replacing all sleeves, bearings, seals and SS nut bolts, metalizing the shafts, re-threading bottom plate by lath work including body repairs, welding works and re-assembling the pumps, fixing in original position and testing complete all as specified and directed.
3
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Taking down and opening of submersible raw sewage lift pump 20 HP/ 15 KW, Make: Kishore from SLPH-01 of STP-1 vertical type for general overhauling, inspection of impeller, shaft and replacing all sleeves, bearings, seals and SS nut bolts, metalizing the shafts, re-threading bottom plate by lath work including body repairs, welding works and re-assembling the pumps, fixing in original position and testing complete all as specified and directed.
1
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Taking down and opening of submersible raw sewage lift pump 7.5 HP, Make: Kirloskar from SLPH-01 of STP-IV vertical type for general overhauling, inspection of impeller, shaft and replacing all sleeves, bearings, seals and SS nut bolts, metalizing the shafts, re-threading bottom plate by lath work including body repairs, welding works and re-assembling the pumps, fixing in original position and testing complete all as specified and directed.
1
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Taking down and opening of submersible raw sewage lift pump 5 HP, Make: Kirloskar from SLPH-02 of STP-IV vertical type for general overhauling, inspection of impeller, shaft and replacing all sleeves, bearings, seals and SS nut bolts, metalizing the shafts, re-threading bottom plate by lath work including body repairs, welding works and re-assembling the pumps, fixing in original position and testing complete all as specified and directed.
1
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Taking down and opening of filtered water lifting pump 50 HP make: Kirloskar from STP-I split type for general overhauling, inspection of impeller, shaft and replacing all sleeves, bearings, seals and SS nut bolts, metalizing the shafts, re-threading bottom plate by lath work including body repairs, welding works and re-assembling the pumps, fixing in original position and testing complete all as specified and directed.
1
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SCHEDULE `A' PART II (MANNING AND OPERATION OF LIFTS)
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Manning & Operation of 2 Nos. OMEGA make, electric driven G+6 (Total seven opening) 8 passanger capacity, passanger lifts installed at HQ FO(K) building with selective control operation AC variable voltage variable frequency drive, electric door drive, stainless steel door and car enclosure, ARD complete on all days including Sundays and holidays for smooth running of lifts in one shift of 8 hrs each for each lift i.e Total 02 Nos operator per day all as specified and directed.
11
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Manning & Operation of 4 Nos. OMEGA make electric driven G+3 (total four opening) 26 passanger capacity, passanger lifts installed at INHS Patanjali with selective control operation AC variable voltage variable frequency drive, electric door drive, stainless steel door and car enclosure, ARD complete on all days including Sundays and holidays for smooth running of lifts in one shifts of 8 hrs (Total 04 Nos operators per day) all as specified and directed.
11
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Manning & Operation of 1 No. OMEGA make electric driven G+2 (total three opening) 8 passanger capacity, passanger lift and 01 No. OMEGA make 1500 Kg capacity goods lift installed at SIMA Complex building at NSRY with selective control operation AC variable voltage variable frequency drive, electric door drive, stainless steel door and car enclosure ARD complete on all days excluding Sundays and holidays for smooth running of lifts in one shift of 8 hrs each (Total one operator per day) all as specified and directed.
11
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Manning & Operation of 1 No. OMEGA make electric driven G+1(total two opening) 8 passanger capacity, passanger lift installed at Naval Officers' Mess with selective control operation AC variable voltage variable frequency drive, electric door drive, stainless steel door and car enclosure ARD complete on all days including Sundays and holidays for smooth running of lift in one shift of 8 hrs each (Total 01 operator per day) all as specified and directed.
11
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GENERAL NOTES (for item No 3.01 to 3.04):-
(i) All the operators must have minimum ITI qualification in Electrician/Mechanical trade from Govt recognized institute with adequate knowledge with minimum 2 years experience in Maintenance & Operation of LT electrical installation/DG set installation/ operation of lifts. (ii) Each shift duration shall be 8 hours & duty timing will be as directed by Engineer-in-Charge
(iii) The unit rate quoted shall be deemed to include for cost for the following:- (a) labour for trouble free functioning of lifts. (b) Checking/ Rectification of loose contacts, sparking etc (c) Maintaining the general cleanliness,cleaning and upkeep of the lifts. In case of failure, a penalty of Rs 2000/- per month per installation will be levied and recovered. (d) The contractor shall provide display board at proper location near each lifts, shift wise name of the operator, photographs & contact Mobile No.
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(iv) The quoted rate is deemed to be inclusive of cotton waste, cleaning material etc & operator will ensure general area cleanliness,painting the metal parts in lift well,machine room and upkeep of the installation on daily basis
(v) The Contractor shall not employ same tradesman continuously for more than 11 months during the Contract period of 11 months. (vi) In case of failure due to absence of operative staff, the contractor shall be liable to pay compensation at twice the cost of a day’s Manning & Operation derived from pro rata rate of BOQ/ Sch ‘A’ quoted rates. (vii) The contractor shall provide 02 uniforms to each operator and design of uniform shall be got approved from Engineer-in-charge. In case contractor fails to provide the uniform, recovery @ of Rs 1,000/- per uniform will be recovered.
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(viii) The rate quoted shall deemed to be inclusive of safety gear & required tools for minor maintenance. In case of failure to provide tools kit & safety kit (Gum boots-02 pairs, hand gloves), a penalty of Rs 3000/- will be recovered and levied (ix) The Contractor shall maintain proper records of all kinds of daily, weekly, monthly, quarterly, half yearly and yearly or whatsoever maint is carried out during contract period in a binded book / register and shall obtain the signature of Engineer-in-Charge every fortnightly.
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(x) The Contractor shall pay the wages to the operators/helpers (as applicable) through e-payment i.e Adhaar linked bank accounts (credit to their bank account). Engineer-in-Charge shall ensure that e-payment made to operator/helpers and their wages shall not be less than minimum wages fixed by state Govt or Central Govt whichever is more. Monthly e-banking statement shall be furnished by the contractor to the Engineer-in-Charge and the same shall be kept in record duly verified.
(xi) It is the responsibility of contractor to deposit the employees provident fund (EPF) to the concerned authority as per the prevaling scales as laid down by Ministry of Labour for all operator/helper (as appliable) and necessary proof to this regard shall be submitted to the Engineer-in-Charge for verification & record. The quoted rates shall be deemend to be included of above provisions. In case contractor fails to produce the proof of EPF, the same shall be recovered from his dues as per the prevailing scale plus 15 percent profit. (xii) The contractor shall maintain all the registers under various labour law rules, 2017 and shall be produced to the Engineer-in-Charge as well as officers detailed by Central Labour Department.
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SCHEDULE `A' PART III (MANNING AND OPERATION OF SEWAGE TREATMENT PLANT)
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Manning and Operation of Effluent Treatment Plant (ETP) No I installed at NSRY complex round the clock in three shifts of 08 Hours each including routine preventive maintenance / checks complete all as per the maintenance schedule given in Operation and Maintenance Mannual for ETP including supply and use of consumables like , grease, cotton waste etc, testing of pH value, residual chlorine and MLSS by volume at existing site laboratory all as specified and directed by Engineer-in-Charge. The installation comprises the equipments as listed in particular specifications herin after.
11
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NOTE for Item No 4.01 (ETP No 1) : Contractor shall employ minimum following staff for Manning and operation of the plant:-
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(i) One No operator having minimum ITI qualificaiton in Electrician / Mechanic trade from Govt recognized institute with minimum 2 years experience in Maintenance & Operatiion of Effluent Treatment Plant / sewage treatment plant / water supply installation / DG set installation in each shift of 8 hrs (Total 03 shifts per day.) The operator must be competent to carryout the routine maintance of ETP and replacement of fast moving spares including maintenance of electrical panal board.
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(ii) One No helper minimum 10th pass with adequate experience in each shift of 8 hrs (Total 03 shifts per day.)
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Manning and Operation of Effluent Treatment Plant (ETP) No 2 installed at CNTW complex in one shift of 08 Hours including routine maintenance / checks complete all as per the maintenance schedule given in Operation and Maintenance Manual for ETP including supply and use of consumables like lubricating oil, grease, cotton waste etc including testing of pH value and residual chlorine at existing site laboratory all as specified and directed by Engineer-in-Charge. The installation comprises the equipments as listed in particular specifications
11
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NOTE for Item No 4.05 (ETP No2)
(i) Contractor shall employ one No operator having minimum ITI qualificaiton in Electrician / Mechanic trade from Govt recognized institute with minimum 2 years experience in Maintenance & Operatiion of Effluent Treatment Plant / sewage treatment plant / water supply installation / DG set installation in each shift of 8 hrs (Total -01 shift per day)
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Manning and Operation of Sewage Treatment Plant (STP) No II installed at Little Binaga complex in two shifts (08 Hours per shift) including preventive routine maintenance / checks complete all as per the maintenance schedule given in Operation and Maintenance Manual for STP including supply and use of consumables like lubricating oil, grease, cotton waste etc, all as specified and directed by Engineer-in-Charge. The installation comprises the equipments as listed in particular specification herein after.
11
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Note For Item No 4.07 (STP No II) :-
(i) One No operator having minimum ITI qualificaiton in Electrician / Mechanic trade from Govt recognized institute with minimum 2 years experience in Maintenance & Operatiion of Effluent Treatment Plant / sewage treatment plant / water supply installation / DG set installation in each shift of 8 hrs (Total 02 shifts per day)
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General notes for item Nos 4.01, 4.05 and 4.07
(i) Power supply for operating the installation will be made availiable by the Department free of cost.
(ii) Contractor will maintain proper records of all kinds of daily, weekly, monthly, quarterly, half yearly, yearly or whatsoever maintenance is carried out during contract period in a binded book / register and will obtain the signature of Engineer-in-Charge.
(iii) The record of lab testing of waste / treated water samples will also be maintained in similar way and the cost of same is deemed to be included in the unit rate quoted. (iv) The Operator will carry out the PH value testing and MLSS by volume of effulent / water samples in site laboratory located at ETP I in NSRY complex as per guidelines given in. Operation & Maintenance mannual for both the ETP and record of test results will be maintained in binded register.
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(v) The operator / helper will ensure general area cleanliness and upkeep of the installation on daily basis. (vi) The routine preventive maintenance / checks shall be strictly carried out by the Operator all as stipulated in the Operation & Maintenance Manual for ETP No 1, 2 & STP No II.
(vii) Each shift duration will be 8 hours and duty timings will be decided by Engineer-in-Charge.
(viii) The Contractor shall not employ same tradesman contineously for more than 11 months during the Contract period . (ix) In case of failure due to absence of operative staff, the contractor shall be liable to pay compensation at twice the cost of a day’s Manning & Operation derived from pro rata rate of BOQ / Sch ‘A’ quoted rates.
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(x) The unit rate quoted shall deemed include for maintenance for earthpits, cutting & removing of vegitation and upkeep of the surrounding area, all around the bldg upto 6 m from the plinth protection all as directed by Engineer-in-Charge. In case of failure, a penalty of Rs 2000/- per installation per month will be levied and recovered.
(xi) The contractor shall provide 02 uniforms to each operator & helper and design of uniform shall be got approved from Engineer-in-charge. In case contractor fails to provide the uniform, recovery @ of Rs 1,000/- per uniform will be recovered.
(xii) The rate quoted shall deemed to be inclusive of safety gear & required tools for minor maintenance. In case of failure to provide tools kit & safety kit (Gum boots-02 pairs, hand gloves), a penalty of Rs 3000/- will be recovered and levied (xiii) The unit rate quoted shall be deemed to be include for daily routine maintenance as detailed below for trouble free functioning of plants:- (a) Checking/rectifying of loose connections (b) Maintain the general cleanliness of the installation (c) In case of any abnormal noise/complaint in the installation, it should be put off and same should be brought to the notice of Engineer-in-Charge. (d) Tools for routine maintenance/checks shall be kept at the plant room during the contract period.
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(xiv) The Contractor shall pay the wages to the operators/helpers (as applicable) through e-payment i.e Adhaar linked bank accounts (credit to their bank account). Engineer-in-charge shall ensure that e-payment made to operator/helpers and their wages shall not be less than minimum wages fixed by state Govt or Central Govt whichever is more. Monthly e-banking statement shall be furnished by the contractor to the Engineer-in-charge and the same shall be kept in record duly verified.
(xv) It is the responsibility of contractor to deposit the employees provident fund (EPF) to the concerned authority as per the prevaling scales as laid down by Ministry of labour for all operator/helper (as appliable) and necessary proof to this regard shall be submitted to the Engineer-in-charge for verification & record. The quoted rates shall be deemend to be included of above provisions. In case contractor fails to produce the proof of EPF, the same shall be recovered from his dues as per the prevailing scale plus 15 percent profit. (xvi) The contractor shall maintain all the registers under various labour law rules, 2017 and shall be produced to the Engineer-in-Charge as well as officers detailed by central labour department.
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Supply of manure including royalty & carriage and laying the manure as per manual of ETP-I for achieving MLSS bacterial growth/stabilisation in aeration tank to degrade the biological content of the waste water complete all as specified and directed.
25
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Taking out belt type oil skimmer with motor of 0.18 KW, RPM 1320/1630 of make : Bonfyglioli from ETP-I & ETP-II and servicing/overhauling of motors & pulleys with & including replacement of old belt, bolt&nuts, washers and repair complete for smooth functioning, testing, refixing the same in original position complete all as specified and directed.
2
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Supply and use Sodium hypochlorite of 6% minimum concentration for treatment of effluent at ETP & STP all as specified and directed.
1900
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Supply and use Polydozing powder for treatment of effluent at ETP as per MLSS report all as specified and directed. Note for item Nos 4.15 & 4.16:-
(a) Necessary chemicals for testing the water samples at site lab shall be provided by the contractor and cost of the same is deemed to be included in the unit rate quoted. (b) Quantity of dosage will be strictly in accordance with the instruction given in Operation and Maintenance mannual all as specified and directed.
250
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Testing of Effluent / Sewage treated water sample collected from ETP I, ETP II & STP for testing (Chemical analysis of COD, BOD, SS, O&G, DS, RSC, CI, SO4 & PH) from approved KSPCB Govt lab by standard procedure including cost of packing for Effluent / Sewage samples all as specified and directed.
33
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M&L for cleaning including preparation of steel surface exceeding 10 cm width or girth and painting one coat of synthetic ememal paint using spray gun on machineries / equipments / filters / motors / pumps / compressors / ladders / walkovers / pipelines / cable trays / switch boards, panels and any other parts connected to ETP / STP with paint of approved colour using spray gun all as specified and directed.
100
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M&L for cleaning including preparation of tanks / separaters and any other parts connected to ETP / STP and applying one coat of bitumenous black paint all as specified and directed.
12
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M&L cleaning including preparation of tanks / separaters and any other civil structural parts connected to ETP / STP and applying one coat of synthetic enamel paint of approved colour all as specified and directed.
Note for item Nos 4.09 & 4.20: Rate quoted is deemed to be inclusive of emptying the tanks & preparing the surface of tanks & other parts for painting
50
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Supply only lubicating oil for gear box of moving bed all as specified & directed.
Make:- lubicating oil GEM 1-220 N of klubber oil or equivalent of approved make
10
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Taking out sewage submersible pump of capacity 2 HP from STP-II at Little Binaga and dismantling electric pump of any make, opening the pump for rewinding, rewinding the same with using super enamelled copper wire of suitable gauge to match with the existing winding including varnishing, drying, heating, packing and re assembling the motor and refixing the same in original position all as specified and directed.
2
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Taking out Sludge Transfer Pump having capacity 0.5 HP from STP-II at Little Binaga and dismantling electric pump of any make, opening the pump for rewinding, rewinding the same with using super enamelled copper wire of suitable gauge to match with the existing winding including varnishing, drying, heating, packing and re assembling the motor and refixing the same in original position all as specified and directed.
1
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Taking out Rotating disc motor having capacity 5 HP from STP-II at Little Binaga for rewinding and dismantling electric motor of any make, opening the motor for rewinding, rewinding the same with using super enamelled copper wire of suitable gauge to match with the existing winding including varnishing, drying, heating, packing and re assembling the motor and refixing the same in original position all as specified and directed.
1
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M&L for Servicing of complete Gear box including oiling , replacement of wornout bearing , replacement of oil seal etc and shaft alllignment with RBC (Rotating biological chemical) complete all as specified and directed by Engineer-in-Charge.
1
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Taking out filter feed Pump and motor having capacity 2 HP of make : Teco elec & Mech Pvt Ltd from ETP-I at NSRY and dismantling, opening the Motor for rewinding, rewinding the same with using super enamelled copper wire of suitable gauge to match with the existing winding including varnishing, drying, heating, packing and re assembling the motor and refixing the same in original position complete all as specified and directed.
Note : Quoted rate is deemed to be included the greasing,oiling,replacement of gland packing, replacement of corroded nuts& bolts complete including making functional of Pump.
1
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Taking out treated effluent Pump and motor having capacity 10 HP / 7.5KW, capacity 76.3 cum/hr,RPM2890/2918 of make : Grundfoss from ETP-I at NSRY and dismantling, opening the pump and motor for rewinding, rewinding the same with using super enamelled copper wire of suitable gauge to match with the existing winding including varnishing, drying, heating, packing and re assembling the motor and refixing the same in original position all as specified and directed.
Note : Quoted rate is deemed to be included the greasing,oiling,replacement of gland packing,replacement of corroded nuts& bolts complete including making functional of Pump.
1
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Taking out coalscer column feed pump and motor (filter feed pump) having capacity 3 HP / 2.2 KW, capacity 25 cum/hr,RPM 3405/3425 of make : Grundfoss from ETP-I at NSRY and dismantling, opening the pump and motor for rewinding, rewinding the same with using super enamelled copper wire of suitable gauge to match with the existing winding including varnishing, drying, heating, packing and re assembling the motor and refixing the same in original position complete all as specified and directed.
Note : Quoted rate is deemed to be included the greasing,oiling,replacement of gland packing,replacement of corroded nuts& bolts complete including making functional of Pump.
1
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Taking out filter back wash pump and motor having capacity 5 HP / 3 KW, capacity 46.1 cum/hr,RPM 3400/3480 of make : Grundfoss from ETP-I at NSRY and dismantling, opening the pump and motor for rewinding, rewinding the same with using super enamelled copper wire of suitable gauge to match with the existing winding including varnishing, drying, heating, packing and re assembling the motor and refixing the same in original position all as specified and directed.
Note : Quoted rate is deemed to be included the greasing,oiling,replacement of gland packing,replacement of corroded nuts& bolts complete including making functional of Pump.
1
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Taking out surface aeration motor having capacity 7.5HP / 5.5 KW, RPM 1445 of make : Bharat bijlee of aeration tank from ETP-I at NSRY and dismantling, opening the motor for rewinding, rewinding the same with using super enamelled copper wire of suitable gauge to match with the existing winding including varnishing, drying, heating, packing and re assembling the motor and refixing the same in original position and making functional complete all as specified and directed.
1
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Taking out sludge transfer pump and motor having capacity 1 HP / 1.1 KW, RPM 2820 of make : Grundfoss from ETP-I at NSRY and dismantling, opening the pump and motor for rewinding using super enamelled copper wire of suitable gauge to match with the existing winding including varnishing, drying, heating, packing and re assembling the motor and refixing the same in original position complete all as specified and directed.
Note : Quoted rate is deemed to be included the greasing,oiling,replacement of gland packing,replacement of corroded nuts& bolts complete including making functional of Pump.
1
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Taking out belt type oil skimmer with motor of 0.18 KW, RPM 1320/1630 of make : Bonfyglioli from ETP-I & ETP-II dismantling, opening the motor for rewinding, rewinding the same with using super enamelled copper wire of suitable gauge to match with the existing winding including varnishing, drying, heating, packing and re assembling the motor and refixing the same in original position all as specified and directed.
Note : Rate quoted is deemed to be inclusive of emptying the used oil tanks.
2
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Taking down old unserviceable Effluent water pipe line from walls/floor/ ceiling and supplying & fixing new HDPE pipes 150 mm outer dia, PE 63, PN-10 for effluent water pipe line including all joints,bends,elbows, Y/T connection, flanges, stainless steel clamps, hanger bolts all as specified and directed.
10
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All as per item No 4.33 herein before but HDPE pipes 110 mm outer dia.
10
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All as per item No 4.33 herein before but HDPE pipes 75mm outer dia.
5
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Supply and fixing in repair HDPE ball valve, flange type with PN-10 suitable for HDPE pipe 150 mm outer dia complete all as specified and directed.
2
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All as per item No 4.36 herein before but HDPE pipes 100 mm outer dia.
2
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All as per item No 4.36 herein before but HDPE pipes 75mm outer dia.
1
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Taking up surface aerator unit from aeration tank using chain & pulley and servicing/overhauling of motor with gear box of capacity 5.5KW, RPM-1445 with and including following items of work :-
(i) Replacement of all bearings,nut & bolt, washer etc. (ii) Repair like forming, drilling, welding etc
(iii) Greasing,oiling of motor,gear box,chain etc
(iv) Complete removal/scrapping of existing treatment and preparation & painting of complete unit with two coats of synthetic enamel paint over a coat of red oxide
using spray gun with approved colour.
(v) Testing complete unit to the entire satisfaction of engineer in charge.
(vi) Re-fixing/re-setting at existing position using chain pulley and testing complete.
1
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Supply and fixing in repair butterfly valve 100 mm, stainless steel 304 disc, nitrile /EPDM rubber lining, test pressure PN-10/PN-16 complete all as specified and directed.
3
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All as per item No 4.40 herein before but butterfly valve 50 mm
2
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Supply and fix in repairs gun metal/bronze gate valve 80 mm bore, ISI marked with iron wheel head screwed both ends for iron pipe complete all as specified and directed
1
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M&L for cleaning of primary settling tank at ETP-I by pumping out raw sewage, removing the sludge settled at the bottom, cleaning thoroughly with wire brush, finally cleaning with dilute solution of sodium hypochlorite & fresh water, preparation & applying one coat of bituminuous paint including writing letters on the tank with synthetic enamel paint as "TANK CLEANED ON ------(DATE) AND DUE ON ---DATE with 10cm high stencil cut english letter all as specified and directed.
1
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All as per item No 4.43 herein before but Aeration tank at ETP-I
1
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All as per item No 4.43 herein before but secondary settling tank at ETP-I
1
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All as per item No 4.43 herein before but clarified water tank at ETP-I
1
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All as per item No 4.43 herein before but treated effluent water tank at ETP-I
1
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All as per item No 4.43 herein before but equalisation tank at STP-II
1
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