Military Engineer Services Tender

View complete overview of Chandigarh MES Tender

Military Engineer Services - MES Tender

Works
Eprocure
Opening Date13 May 2024
Closing Date4 Sep 2024
Tender Amount₹ 29,20,00,000 
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SCHEDULE 'A' PART XIV (MISC B/R & E/M ITEMS) Note:- Excavation and earthwork to the extent required for execution of relevant item under this schedule unless otherwise specified shall be measured and paid under relevant items of Sch 'A' Part-II.

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(A) INTERNAL ELECTRIFICATION

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Material and labour sub main wiring with 4x2.5 Sqmm + 1x2.5 Sqmm (nominal area) using single core PVC insulated unsheathed multi-stranded copper conductor FRLS cable by drawing into concealed PVC conduit of adequate size and including non-metallic heavy grade rigid PVC conduit accessories, ISI marked, as per site requirement with all fitting such as tee, bends, reducer, elbow, bell mouth, tube ends and all fixing accessories such as couplers lock, nuts, saddles, pipe hooks etc. fixed properly on as in concealed position on wall/floor/ceiling position on ceiling/roof/trusses including cutting chasing and making good to disturbed surfaces and matching with the existing colour of wall/floor etc. conduit including PVC insulated multi stranded copper conductor FRLS cable as continuous earth wire complete all as specified and as directed. Note:- 4 run of 2.5 sqmm and 1 run 2.5 sqmm of PVC insulated FRLS multistranded copper conductor cable and one run of PVC concealed conduit shall be measured and paid as single unit.

710

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Material and labour sub main wiring with 4x10 Sqmm+1x10 Sqmm (Nominal area) using single core PVC insulated unsheathed multi-stranded copper conductor FRLS cable by drawing into concealed PVC conduit of adequate size and including non-metallic heavy grade rigid PVC conduit accessories, ISI marked, as per site requirement with all fitting such as tee, bends, reducer, elbow, bell mouth, tube ends and all fixing accessories such as couplers lock, nuts, saddles, pipe hooks etc fixed properly on as in concealed position on wall/floor/ceiling position on ceiling/roof/trusses including cutting chasing and making good to disturbed surfaces and matching with the existing colour of wall/floor etc. conduit including PVC insulated multi stranded copper conductor FRLS cable as continuous earth wire complete all as specified and as directed. Note:- 4 run of 10 sqmm and 2 run 10 sqmm of PVC insulated FRLS multistranded copper conductor cable and one run of PVC concealed conduit shall be measured and paid as single unit.

200

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Supply and fixing sheet metal enclosures for vertical TPN DB's with provisioning for DPXᵌ 250 MCCBs & MCBs, 4 way, IP-54-IK 09 with metal double door with 250 amps rated copper busbar for each phase with 2 Neutral bas, 2 Earth bar and cable ties for cable management, fully insulated busbar, 415 volts, as per IS-8623 and IEC 61439-3 complete all as specified and as directed. Note:- MCCB, 4 pole of cap 250 Amp shall be measured and paid separately under relevant of Schedule 'A'/ BOQ.

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Supply and fixing sheet metal enclosures for vertical TPN DB's with provisioning for DPXᵌ 160 MCCB as incomer & SP/TP MCBs as outgoing, 8 way, IP-43-IK 09 with metal double door with 250 amps rated copper busbar for each phase with 2 Neutral bas, 2 Earthbar and cable ties for cable management, fully insulated busbar, 415 volts, as per IS-8623 and IEC 61439-3 complete all as specified and as directed. Note:- MCCB, 4 pole of cap 160 Amp shall be measured and paid separately under relevant of Schedule 'A'/ BOQ.

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Supply and fixing MCCB, 4pole, 415 Volts, 250 Amps, 36KA, adjustable thermal and adjustable magnetic release Ics=100% Icu with double break roto-active mechanism and line-load reversibility complete all as specified and as directed.

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Supply and fixing MCCB, 4pole, 415 Volts, 200 Amps, 36KA, adjustable thermal and adjustable magnetic release Ics=100% Icu with double break roto-active mechanism and line-load reversibility complete all as specified and as directed.

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Supply and fixing MCB TPN, 80 Amps, breaking capacity 16 KA 'C' curve confirming to IS/IEC 60898-1 2002, integrated label holder, sliding bottom clamp, IP 20 protected terminal, sliding shutters, 415 volts, 50 HZ including making necessary incoming and outgoing electrical connection with suitable size of copper lugs etc. complete all as specified and as directed.

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Supply and fixing MCB TPN, 63 Amps, breaking capacity 16 KA 'C' curve confirming to IS/IEC 60898-1 2002, integrated label holder, sliding bottom clamp, IP 20 protected terminal, sliding shutters, 415 volts, 50 HZ including making necessary incoming and outgoing electrical connection with suitable size of copper lugs etc. complete all as specified and as directed.

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Supply and fixing MCB TPN, 32/40 Amps, breaking capacity 16 KA 'C' curve confirming to IS/IEC 60898-1 2002, integrated label holder, sliding bottom clamp, IP 20 protected terminal, sliding shutters, 415 volts, 50 HZ including making necessary incoming and outgoing electrical connection with suitable size of copper lugs etc. complete all as specified and as directed.

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Supply and fixing MCB, TPN, 25 Amps, breaking capacity 16 KA 'C' curve confirming to IS/IEC 60898-1 2002, integrated label holder, sliding bottom clamp, IP 20 protected terminal, sliding shutters, 415 volts, 50 HZ including making necessary incoming and outgoing electrical connection with suitable size of copper lugs etc. complete all as specified and as directed.

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Supply and fixing MCB, TPN, 10/16 Amps, breaking capacity 16 KA 'C' curve confirming to IS/IEC 60898-1 2002,integrated label holder, sliding bottom clamp, IP 20 protected terminal, sliding shutters, 415 volts, 50 HZ including making necessary incoming and outgoing electrical connection with suitable size of copper lugs etc. complete all as specified and as directed.

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Supply and fixing MCB, SPN, 20 Amps, breaking capacity 10 KA, 'C' series, single phase, 240 volts including making connection complete all as specified and as directed.

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Supply and fixing LED lights fitting 1x 10W, 220V, AC decorative box type with driver, holder including LED tube light connecting up with three core flexible copper conductor cable of suitable size from ceiling rose complete all as specified and as directed.

20

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Supply and fixing building security lighting of IP-65 protection with high quality silicon gasket 25 watt LED light with 25mm dia 1.5mtr long GI pipe bracket and clamps including all accessories complete all as specified and as directed.

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Supply and fixing LED luminaire 600 mm x 600 mm, 35/36 watt, 220 V AC recessed type/surface mounted type with high efficiency PMMA diffuser soft glare free light complete with driver, holders & LED lamp suitable for roof ceiling including connecting up with driver three core flexible copper conductor cases of suitable size complete all as specified and as directed.

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Supply and fixing sheet metal enclosure SPN with two pin and earth plug and socket complete with one MCB, SP, 20/32 Amps, 240 volts, AC supply complete all as specified and as directed.

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Material and labour for sub main wiring with 2x6 Sqmm +1x6 Sqmm (Nominal area) using single core PVC insulated unsheathed multi stranded copper conductor FRLS cable by drawing into concealed PVC conduit of adequate size and including non metallic heavy grade rigid PVC conduit accessories, ISI marked, as per site requirement with all fitting such as tee, bends, reducer, elbow, bell mouth, tube ends and all fixing accessories such as couplers lock, nuts, saddles, pipe hooks etc fixed properly on as in concealed position on wall/floor/ceiling position on ceiling/roof/trusses including cutting chasing and making good to disturbed surfaces and matching with the existing colour of wall/floor etc. conduit including PVC insulated multi stranded copper conductor FRLS cable as continuous earth wire complete all as specified and directed. Note: Two runs of 6.0 Sqmm cable and One run of 6.0 Sqmm cable and One run of PVC concealed conduit shall be paid as one unit length.

280

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Material and labour for sub main wiring with 2x10 Sqmm +1x10Sqmm (Nominal area) using single core PVC insulated unsheathed multi stranded copper conductor FRLS cable by drawing into concealed PVC conduit of adequate size and including non metallic heavy grade rigid PVC conduit accessories, ISI marked, as per site requirement with all fitting such as tee, bends, reducer, elbow, bell mouth, tube ends and all fixing accessories such as couplers lock, nuts, saddles, pipe hooks etc fixed properly on as in concealed position on wall/floor/ceiling position on ceiling/roof/trusses incl cutting chasing and making good to disturbed surfaces and matching with the existing colour of wall/floor etc. conduit including PVC insulated multi stranded copper conductor FRLS cable as continuous earth wire complete all as specified and directed. Note: Two runs of 10.0 Sqmm cable and One run of 10.0 Sqmm cable and One run of PVC concealed conduit shall be paid as one unit length.

380

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Material and labour for sub main wiring with 2x16 Sqmm + 1x16 Sqmm (Nominal area) using single core PVC insulated unsheathed multi stranded copper conductor FRLS cable by drawing into concealed PVC conduit of adequate size and including non metallic heavy grade rigid PVC conduit accessories, ISI marked, as per site requirement with all fitting such as tee, bends, reducer, elbow, bell mouth, tube ends and all fixing accessories such as couplers lock, nuts, saddles, pipe hooks etc fixed properly on as in concealed position on wall/floor/ceiling position on ceiling/roof/trusses including cutting chasing and making good to disturbed surfaces and matching with the existing colour of wall/floor etc. conduit including PVC insulated multi stranded copper conductor FRLS cable as continuous earth wire complete all as specified and directed. Note: Two runs of 16.0 Sqmm cable & One run of 16.0 Sqmm cable and One run of PVC concealed conduit shall be paid as one unit length.

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Supply and fixing vertical SPN DB 8 way 240V distribution board IP 43 protection double door with 200 Amps rated copper busbar with provision of occupying MCB with all accessories and fittings complete all as specified and as directed.

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Supply and fixing MCB, SPN, 10/32/40 Amps, breaking capacity 10 KA, C'' series, single phase, 240 volts including making connections complete all as specified and as directed.

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Supply and fixing MCB, SP, 40 Amps, breaking capacity 10 KA, 'C' series, single phase, 240 volts including making connections complete all as specified and as directed.

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Supply and fixing MCB, SP, 63 Amps, breaking capacity 10 KA, 'C' series, single phase, 240 volts including making connections complete all as specified and as directed.

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Supply and fixing vertical SPN DB 4 way 240V distribution board IP 43 protection double door with 200 Amps rated copper busbar with provision of occupying MCB with all accessories and fittings complete all as specified and as directed.

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Supply and fixing in repairs decorative engagement LED light with two colour (Green and Red) minimum 9W with all accessories internally prewired and including connecting up with twin core twisted copper conductor cable of suitable size complete all as specified and as directed.

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Supply and fixing in repairs post top lantern LED type, 36 watt, 230 volts, AC, outdoor type with decorative post top for 360 degree indirect light IP 65 protection with impact and corrosion resistant complete with driver and lamp complete all as specified and as directed.

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Supply and fixing 20 Watt, outdoor RGYB flood lights, IP-66, colour temp--3000K, Angle-60° and complete all as specified and as directed.

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Supply and fixing in repairs energy efficeint LED bollard type garden light fittings,10 W, 230 Volts including connecting up with three core PVC insulated sheathed flexible copper conductor cable of size 1.5 sqmm and making of basement with PCC for support of light complete all as specified and as directed.

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Material and labour for earth continuity conductor or main earthing lead fixed to wall on batten or recess or chases or burried in ground or drawn in conduit /pipe or fixed to poles or any other indicated situation for loop earthing etc. as required copper strip 20x3.15mm complete all as specified and as directed.

500

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Material and labour for earthing complete with copper earth plate electrode 60 cm x 60 cm x 3mm thick, buried directly in ground, vertically to a depth not less than 2.25 mtr deep below ground level with top edge of the earth plate at depth not less than 1.5 mtr below ground level earth plate surrounded by 15 cm thick alternate layers of charcoal, dust and common salt, earth lead copper strip 20x3mm dia by means of bolts, nuts, check-nuts and washers of copper and thimbles and of earth wire protected by galvanized iron pipe light grade 25mm bore and water pipe 20 mm bore GI medium grade with funnel and wire mesh complete including excavation and earth work, PCC chamber and cover in cement concrete 1:3:6 type C-1 using 20 mm graded stone aggregate in lieu of CI cover and frame etc all as specified and shown in electrical plate No. 3 of SSR-2009 (Part-I). Note : Earth strip and its protection pipe upto and including 7.5 mtr only from the top of earth electrode are included under this item and additional earth strip/protection pipe etc. if any required at site shall be measured and paid for separately.

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(B) EXTERNAL WATER SUPPLY

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Material and Labour for cutting the existing CI/DI pipe of size 150mm dia for inserting Tee, CI/DI of size 150x150x100mm for taking out branch connection including necessary earth work, dewatery of water from trenches, lead joint of Tee complete all as specified and as directed.

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Supply and fixing of cast iron sluice valve PN-1.6 with flanged ends as per IS 1538 (FF) 100 mm nominal bore, ISI marked-14846 complete with body, wedge, bonnet, stuffing box made out from cast iron, stainless steel spindle and cast iron hand wheel including rubber /fiber board gasket nuts, washers etc. complete all as specified and as directed.

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Supply and fixing of cast iron sluice valve PN-1.0 with flanged ends as per IS 1538 (FF) 80 mm nominal bore, ISI marked-14846 complete with body, wedge, bonnet, stuffing box made out from cast iron, stainless steel spindle and cast iron hand wheel including rubber /fiber board gasket nuts, washers etc. complete all as specified and as directed.

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Material and labour for construction of brick masonry valve chamber of size, 1200mm x1200mm x1200mm (internal) suitable for housing sluice valve/gate valve etc with plain cement concrete 1:4:8, type D-2, using 40mm graded stone aggregates for foundation, 100mm thick with 150 mm alround offset from external face of wall, brick work in cement motor 1:6, 230 mm thick, rendering 15mm thick in cement motor 1:4, inside complete and outside 150 mm below ground level, coping with plain cement concrete 1:2:4, using 20mm graded stone aggregates, type B-1, including provision of MS sheet cover 3.15 mm thick fixed to MS angle iron frame 40 X 40 X 6 mm embedded in PCC (1:2:4) concrete with suitable hinges and locking arrangements, including two coats of synthetic enamel paint over a coat of red oxide primer, including necessary excavation and earth work in any type of soil etc. all as specified and as directed.

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(C) EXTERNAL ELECTRIC SUPPLY

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Supply, install, testing and commissioning of LV bus duct of capacity 2000 Amps for 3 phase and 1000 Amps for neutral and all accessories fitting required at site made out from high conducting copper strip / conductor of 99.97% purity with degree of protection IP- 68. The conductor have fully rounded edges, with high short circuit standing capacity, high mechanical strength, cast resin insulation and modular in design, built and type tested as per standard IEC-61439-1 and IEC- 61439-6 and placed inside the suitable size of enclosure made out from 1.6 mm thick electro galvanised steel sheet in rectangular shape with epoxy powder coating, complete bus duct fixed on wall, floor, roof with proper MS structure work, PCC work complete all as specified and as directed. Note:- Bus trunking to be installed from transformer to voltage stabilizer, ACBs and upto AMF panel. Accordingly, before placing purchace order contractor shall take all measurment for length of bus trunking and required Nos of fittings such as transformer feed unit, vertical elbow, horizontal elbow and flexible jumper for installation of bus trunking.

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Supply, installation, testing and commissioning of HT 12 KV, 3 Phase 50 Hz totally metal clad withdraw able type Vacuum Circuit Breaker panel indoor type with copper bus bar of suitable rating, horizontal isolation type VCB of capacity minimum 630 Amps rated current as per latest IEC 62271- 200. Switch gear panel shall be of sheet steel construction with Aluminum zinc not less than 2.5 mm thickness for load bearing section and not less than 2mm thick for non-load bearing shall be totally dust and vermin proof. The offered panels shall be type tested to meet IEC 602983and 60694 / IS: 3427 standard, No of operation of Vacuum Interrupter Bottles - 3 for better performance : (i) Mechanical life- 30,000 operations, (ii) Rated Current- 630 A and (iii) Rated short circuit current- 21 KA. (A) All the main components like VI/VCB/ Relays/Meters shall be of same make or as recommended by OEM. Panel and VCB parameters are as below (i) Rated voltage level/PF withstand voltage/Impulse level: 12KV/28KV/75KVp. (ii) Continuous current rating: minimum 630A. (iii) Short circuit withstand current : minimum 21 KA for 3 Sec.

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(iv) One No. minimum 630 Amps horizontal draw out type vacuum circuit breaker in 12 KV metal clad floor mounting panel complete with following:-  (a) Manually and motor operated ,spring charged type, manually and electrically ( electrical-24 VDC) operation type, incorporating mechanical as well as electrical ON/OFF indication “OFF” push button, test/service position limit switches, with minimum 6 No+ 6 NC breaker auxiliary contacts in service position. (b) Epoxy cast copper wound current transformer (CT), 12 KV of rating 100-50/1+1A, 5P 10/1, 15VA burden with metering and protecting core including necessary control wiring. (B) Protection arrangement for the breaker shall comprise of the following:- (i) E/F, O/C TCS with IEC 103 protocol for communication and draw out type-numerical type. (ii) Complete with master trip/Anti pumping relay. All the relay shall belong to common platform and shall be of single make with electromechanical relays in draw out casing. (C) The following meters, indictors and accessories are to be provided with the panel: (i) Digital voltmeter range 0-12 KV with necessary voltmeter, with built in selector switch and suitable for 110V AC 96x96 Sqmm dial with shrouded terminal. (ii) Multi-function meter (PM 5600/equivalent) with suitable communication to central software data control and SCADA system, converter having facility of real time data monitoring, historical trend and web dashboard. (iii) Necessary DC supply, healthy indication lamp and switch. (iv) Digital ammeter of applicable range with necessary ammeter with built in selector switch dual graduated scale 96x96 Sqmm dial with shrouded terminal. (v) Potential transformer three phase dry type ( resin cast ) draw out type 11 kv / 110 volts with 50 VA burden , accuracy class 0.5 with HT and LT HTC fuses for primary and secondary complete as per IS 3156 - 01 Set . (vi) All control panel wiring with single core, PVC insulated, multistranded copper conductor cable FRLS of size 1.5Sqmm.

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(vii) Test terminal box fuses/2A MCB SP. (viii) Power pack unit 220 volt AC 24 Volt DC complete with maintenance free battery 24 Volt DC backup time 30 minute for operating gear motor for spring charge and relay with suitable Ah capacitor of battery. (ix) 2 runs of not less than 30x6mm copper earth bus bar shall be provided for full length of the panel. (x) Terminal box with single gland cable box suitable for 11kV XLPE insulated cable of size 3 core 185 Sqmm 01No for incomer and 01 outgoing. (xi) HT danger plate as per specification. (xii) Integrated earth switch. (xiii) Degree of protection externally IP 4X and between compartments IP 2X. (xiv) Control: (a) TNC (Trip, Neutral and Close) breaker control switch with indicating arrangement. (b) Local/remote selector switch for breaker open/close operations. Note :- The VCB to be connected with existing system including necessary extension of bus bar complete with necessary insulation, nut bolts, PVC insulation sleave etc. complete with sheet metal enclosure at technical substation all as specified and directed.

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Supply and installation of 11 KV outdoor extensible 04 way ring main unit floor mounted with copper bus bars consisting of 01 No incoming 630A fixed Vacuum circuit breakers and 03 Nos outgoing fixed Vacuum circuit Breaker and 01 No. 400 Amp capacity, air insulated BUS PT panel coupled with RMU. All live parts, bus bars, VCBs connections of RMU should be enclosed in one tank to avoid multiple interconnections and sealed for life robotically welded stainless steel tank 3mm thick having IP67 degree of protection filled with SF6 gas as insullation with leakage rate less than 0.1% per year tested as per IEC 62271-200. The complete RMU unit shall be powder coated of RAL-7032 gray to DIN standard 43656 with gas as insulation with leakage rate less than 0.1% per year tested as per IEC 62271-200. RMU should complete with all accessories such as ring core CTs, self-powered microprocessor based numerical protection relay for O/C, S/C and E/F, cable supports, all front cable terminations, mechanical indications for breaker ON/OFF/Trip/Spring charged, Manometer as per with IEC standards 62271-200, 60056, 60129- Earth Switch, 60265, 60298, 60420, 60529 and 60694. Altitude of installation up to 1000 m as per IEC 60120, IS-13118. Bushings bolted type top mounted outside the tank for connection of external bus bar, each Vacuum Circuit Breaker module should consist of following accessories:

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(a) 630A Vacuum circuit breaker module for making and breaking of fault current along with off-load isolator in series for isolation purpose and integral series earth switch of full making capacity (b) Short time current - 21 KA/ 3 sec (c) Making Capacity - 52.5KA (d) Auxiliary contacts - 1NO + 1NC (e) Maximum width - 340mm for compact design (f) Maximum Depth - 900mm for compact design (g) Power frequency withstand voltage - 28KV (h) Impulse withstand voltage - 95KV (j) Nominal operating gas pressure - 1.4 Bar abs. (k) Front cover mechanism - IP2X (l) Cable covers - 4X (m) Internal arc type tested (n) 24V DC motorised spring charging mechanism for breaker operation (o) Push buttons for breaker ON/OFF (p) Cable box for front termination of the cable suitable upto 3 core 300 Sqmm, 11 KV XLPE cable (q) Right angle boots (push on type) (r) Self Powered Microprocessor based Relay 3 O/C + 1 E/F with Low and High set for Over current and Earth Fault. Relay should have facility to display the maximum loaded phase current also. Relay should be flush mounted having facility to trip the breaker from remote commands without shunt trip coil alongwith HMI screen interface (s) Panel mounted 11KV Ring Core CTs 5P10 for protection and metering with 2.5 VA burden as per IS: 2705, IEC 60044-1. (t) Panel mounted 11KV Ring Core CTs Class 1.0 for Metering as per IEC 60185 (u) LV compartment mounted on top consisting of Digital Multifunction meter (A, V, KW, KVA, F, PF) type Rishabh RISH 3430/ Conserve EM6400

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(v) Indication lamps for3 phase indication, ON/OFF, etc. (w) Suitable Cable bushings for front only cable terminations (x) Arc proof cable covers with self-Interlocking mechanism with earth switch (y) Capacitive voltage indication fixed type system as per IEC61243 (z) Mechanical Indications for breaker ON, OFF, EARTH, TRIP, Spring Charged-Discharged (aa) Air insulated Bus PT module (ab) 3 Nos Potential transformers of the ratio 11kV/√3 / 110 V/√3 Class 1.0 with HT fuses on primary side and MCB on secondary side (ac) CFL for illumination (ad) Bushings bolted type top mounted outside the module for connection of external bus bar (ae)All control panel wiring with single core, PVC insulated, multi-stranded copper conductor cable FRLS of size 1.5 sqmm. Indication lamps for RYB phases (af) Test terminal box fuses/2A MCB SP. (ag) Digital V-meter DPM 396V with selector switch (ah) Maximum width - 500mm for compact design (aj) Power pack unit 220 volt AC to 24 Volt DC complete with maintenance free battery 24 Volt DC, backup time 30 minute for operating gear motor for spring charge and relay with suitable AH capacity of battery. (ak) 2 runs of not less than 30x6mm copper earth bus bar shall be provided for full length of the panel. (al) Terminal box with single gland cable box suitable for 11kV XLPE insulated cable of size 3 core 185 Sqmm and 03 Nos outgoing and 01No for incomer. (am) HT danger plate as per specification. (an) Integrated earth switch. (ao ) Heater 100W, 240 Volts AC supply for Bus bar chamber and cable termination compartment. (ap) Degree of protection externally IP 4X and between compartments IP 2X.

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Supply, installing, testing and commissioning of outdoor type step down transformer of energy efficiency, level 3, 11000/433 volts (at no load), AC, 3 phase 50 Hz capacity 1000 KVA core type copper wound, oil immersed, naturally cooled, oil nature, air nature (ONAN) with external cooling tubes, delta connected on primary side (HV) and star connected on secondary side (LV) in accordance with vector symbol DYN – 11 (vector Group) with neutral brought out on secondary side (LV side ) and having tapping at + 5% HV side to - 10% in steps of 2.5 % for variation of HV in number of tap position-7 be changed by means of hand operated off load tap changer gear. The maximum temperature rise should not exceed 45 degree Celsius when measured by resistance method for transformer winding and 35 degree Celsius measured by thermometer for tap oil and 35 degree Celsius in HV/LV winding when measured by resistance method (Necessary test certificate carried out at factory site to be produced) after continuous full load run on an ambient temp of 40 degree Celsius. The transformer shall conform to energy efficiency level III rating as per IS-1180 : 2014 and subsequently amended thereof and shall comprise of the following :-

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(a) 3 Nos porcelain bushing with MS cable box sealed for HV side suitable for 11 KV complete with bushing, copper rods, nut and washers, brushing shall confirming to IS-2099 (b) One cable box on LT side (secondary side) consisting of 04 Nos of porcelain bushing shall confirming to IS-7421 with copper rods, complete with nuts and washers with two Nos cable glands suitable for reception / taking out of XLPE insulated heavy duty armoured cable including glands, joint and jointing material complete (c ) Oil conservator with filter type drain valve and oil level gauge. (d) De-hydrating breather with first fills dehydrating agent (silica gel) (e) Explosive vent. (f) Thermometer pocket on tank cover (g) One No 100 mm dia, dial type thermometer, vapour pressure type having range 0-120 degree Celsius with metal guard having maximum perimeter reading temperature indicator with resisting device for transformer (h) Two earthing terminal on tank cover to facilitate fixing of 32 x 6 mm galvanised iron earth strip for earthing of neutral and body. (j) Buchholzs relay for alarming and tripping of circuit breaker. (k) First fill transformer oil as per IS-335-1972, upto desired level. (l) Rating and terminal marking plate -01 No. (m) Lifting lugs -04 Nos. (n) Uni-directional flat roller -04Nos. (o) Filter valve with blanking plate-01 No. (p) Drain valve with blanking plate - 01 No.

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Material and labour for voltage stabilizer for automatic operation three phase naturally oil cooled (ONAN) outdoor type and designed for input variation between 300 V to 480 V comprising with auto transformer, Buck & Boost transformer (copper wound with new filtered & dehydrated transformer oil) servo motor, auto control solid state control circuit and other fitting with output voltage stabilized at 415V with accuracy of ± 1% and speed correction 8 Volts per second and capacity of 1000 KVA as per IS 9815/IS 2026, Class `H' insulation with digital temperature/ voltage /current display overload for 100% unbalance etc. all as specified and directed including short cut, high voltage trips protection single phase preventer, low voltage trip auto visual alarm and surge spike suppress and porcelain bushing (conforming to IS 3347) along with cable junction boxes with top or side entry and independent phase control etc. with first fill of transformer oil complete all as specified and as directed.

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Supply, installation, testing and commissioning of APFC Panel of capacity 250 KVAR, power factor improvement system of 3-phase 415V, 50Hz, floor mounted, modular design structure, Non- compartmentalized, dust and vermin proof, made out of 3.15mm M.S Sheet and M.S Angle Iron 40 x 40 x 6mm frame, duly powder coated, front and back open able with locking arrangement to facilitate easy maintenance, heavy Cable entry gland provision for hooks on top for mounting panel in Platform. Complete Capacitor and Reactor Filter assembly should be mounted on the rack through nut and bolts so that it can be taken out from the panel, during the maintenance / replacement. Necessary internal connection with proper single core, PVC insulated, multistranded copper wire of adequate size, 1100 Volts grade copper wire rating and lugs. Proper control wiring with protection to Relay, fans and Thyristor module comprises of following. INSTRUMENT: 1 No. Digital VIF with built-in Selector switch, set of CTs, protection on auxiliary supply through MCB INDICATION: Phase indication for RYB and bank On + OFF display

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APFC CONTROLLER: Controller should be of 12 Stage advanced with digital signal processor for fast thyristor switching, Dual PF Mode, Com. Port- 485, programmable discharge time, alarm option on Over voltage, harmonics, display capacitive, inductive, normal position of the system. It should have clearly visible 3 windows LED display to display the each phase data (38 parameters minimum) separately. In order to have complete system and network control, it should have 7 input channels, 4 voltage and 3 main network current. It should be capable of recording Kwh and calculating harmonics up to 19th level on all phase, sensing current from 3 CT’s for all 3 phase parameters. The system should be capable of measuring and displaying following parameters for each phase: current, Voltage, Power Factor, Active Power, Reactive Power, Apparent power, THD-I (%), THD-V (%), Individual Harmonics up to 19th , Current and Voltage Harmonics up to 19th, Active Energy (KWH), Reactive Energy (KVARH), Equivalent 3 phase Active Power, Equivalent, 3 phase Reactive Power, Equivalent 3 phase Apparent Power AXIAL FLOW FAN with thermostat on the Top with MCB Protection BUS-BARS - 400 amps TP Copper bus bars SMPS POWER SUPPLY: 24 V, 9A SMPS power Supply for TSM Firing with protection on incoming and Outgoing INCOMER : 400 Amp TP,MCCB, Thermal magnetic, adjustable with O/L and S/C protection, 100% Ics =Icu, 36 KA Low tension current transformer, cast rasin in shape of ratio 400/5 Amp, class accuracy 03.3 complete-03 Nos OUTGOING ( BANK PROTECTION) HRC Fuse Link with Fuse Base: Bank - I - 3 nos of 12A HRC Fuse Link in 32A Fuse base Bank - II - 3 nos of 25A HRC Fuse Links in 32A Fuse Base

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Bank - III - 3 nos of 25A HRC Fuse Links in 32A Fuse Base Bank - IV – 3 nos of 40A HRC Fuse Links in 63A Fuse Base Bank - V –3 nos of 50A HRC Fuse Links in 63A Fuse Base Bank – VI –3 nos of 50A HRC Fuse Links in 63A Fuse Base Bank – VII – 3 nos of 50A HRC Fuse Links in 63A Fuse Base Bank – VIII –3 nos of 40A HRC Fuse Links in 63A Fuse Base Bank – IX –3 nos of 40A HRC Fuse Links in 63A Fuse Base Bank – X–3 nos of 40A HRC Fuse Links in 63A Fuse Base Bank – XI –3 nos of 40A HRC Fuse Links in 63A Fuse Base Glass fuse links 2A, with base for Thyrister module Protection THYRISTOR MODULE – Electronic Thyristor Switching Module (Not SSR- solid state relay) should be capable of Voltage peak withstand capacity of upto 2200 V PIV. They should be installed in separate enclosure with heat sink , firing card and axial fan for its cooling operation Bank - I - 1 no of 15Kvar Bank - II - 1 no of 15Kvar Bank - III – 1 no of 20Kvar Bank - IV – 1 no of 25Kvar Bank – V – 1 no of 25Kvar Bank –VI – 1 no of 25Kvar Bank –VII – 1 no of 25Kcar Bank – VIII – 1 no of 25Kvar Bank – IX – 1 no of 25Kvar Bank – X – 1 no of 25Kvar Bank – XI – 1 no of 25Kvar

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CAPACITORS: Capacitor should be Super Heavy Duty( MDXL) with 525V, 50Hz capable of maximum current rating I max is 1.3xlR and temperature withstanding up to 70 deg C temperature on its surface without any detoriation in its lifespan Bank - I - 1 no of 15Kvar Bank - II - 1 no of 15Kvar Bank - III – 1 no of 20Kvar Bank - IV – 1 no of 25Kvar Bank – V – 1 no of 25Kvar Bank –VI – 1 no of 25Kvar Bank –VII – 1 no of 25Kcar Bank – VIII – 1 no of 25Kvar Bank – IX – 1 no of 25Kvar Bank – X – 1 no of 25Kvar Bank – XI – 1 no of 25Kvar

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Supply, installation, testing and commissioning of LT Panel , indoor type with IP protection, cubical shape, esthatically designed, factory fabricated CPRI approved, outer body made out of 3mm thick CRCA sheet and inner body with 2mm thick CRCA sheet with front and rear opening, dust and vermin proof, proviion of ventilation including bus bar chamber with bus bar of 2000 Amps for three pahses and 1000 Amps for neutral complete all as specified and as directed and comprising with the following: (to be connected before Voltage stablizer) (i) Incoming - 01 nos (ACB 2000 Amps capacity) (ii) outgoing- to be fed from incoming ACB outgoing sides directly

3

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Supply, installation, testing and commissioning of LT feeder pillar box No 01 , OUTDOOR type with IP protection, cubical shape, esthatically designed, factory fabricated CPRI approved, outer body made out of 3mm thick CRCA sheet and inner body with 2mm thick CRCA sheet with front and rear opening, dust and vermin proof, proviion of ventilation including bus bar chamber with bus bar of 2000 Amps for three pahses and 1000 Amps for neutral complete all as specified and as directed and comprising with the following: (For Tr No 01 after VS No. -01) for feeding power supply to LT Panel No 1 to 8. (i) Incoming - 01 nos (ACB 2000 Amps capacity) (ii) outgoing- 08 nos (MCCB FP 250 Amps capacity) (III) outgoing- 02 nos (MCCB FP 40 Amps as spares)

1

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Supply, installation, testing and commissioning of LT feeder pillar box No 02 , OUTDOOR type with IP protection, cubical shape, esthatically designed, factory fabricated CPRI approved, outer body made out of 3mm thick CRCA sheet and inner body with 2mm thick CRCA sheet with front and rear opening, dust and vermin proof, proviion of ventilation including bus bar chamber with bus bar of 2000 Amps for three pahses and 1000 Amps for neutral complete all as specified and as directed and comprising with the following: (For Tr No 02 after VS No. -02) feeding power supply to LT Panel No 9 to 16. (i) Incoming - 01 nos (ACB 2000 Amps capacity) (ii) outgoing- 06 nos (MCCB FP 250 Amps capacity) (III) outgoing- 02 nos (MCCB TP 400 Amps capacity) (Iv) outgoing- 01 nos (MCCB TP 40 Amps spares) (v) outgoing- 01 nos (MCCB TP 100 A Spares)

1

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Supply, installation, testing and commissioning of LT feeder pillar box no -03, OUTDOOR type with IP protection, cubical shape, esthatically designed, factory fabricated CPRI approved, outer body made out of 3mm thick CRCA sheet and inner body with 2mm thick CRCA sheet with front and rear opening, dust and vermin proof, proviion of ventilation including bus bar chamber with bus bar of 2000 Amps for three pahses and 1000 Amps for neutral complete all as specified and as directed and comprising with the following: (For Tr No 3 after VS No. -03) to feedpower supply. (i) Incoming - 01 nos (ACB 2000 Amps capacity) (ii) outgoing- 02 nos (ACB 1000 Amps capacity) for DG set AMF panel (1 W +1 Standby) (iii) outgoing- 02 nos (MCCB FP 63Amps - compressor & Boiler) (iv) outgoing- 01 nos (MCCB FP 100 Amps -chiller) (v) outgoing- 01 nos (MCCB TP 40 Amps -spares )

1

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Supply, installation, testing and commissioning of LT panel , INDOOR type with IP protection, cubical shape, esthatically designed, factory fabricated CPRI approved, outer body made out of 2mm thick CRCA sheet and inner body with 2mm thick CRCA sheet with front and rear opening, dust and vermin proof, proviion of ventilation including bus bar chamber with bus bar of 600 Amps for three pahses and 400 Amps for neutral complete all as specified and as directed and comprising with the following: (For LT Panel No : 1,2,4,6,8,11,12,15 & 16) (i) Incoming - 01 nos (MCCB TPN - 250 Amps capacity) (ii) outgoing- 05 nos (MCCB TP - 40 Amps capacity) (iii) outgoing- 05 nos (MCCB TP -16 Amps capacity) (iv) outgoing- 01 nos (MCCB TP - 40 Amps capacity as spare )

9

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Supply, installation, testing and commissioning of LT panel, INDOOR type with IP protection, cubical shape, esthatically designed, factory fabricated CPRI approved, outer body made out of 2mm thick CRCA sheet and inner body with 2mm thick CRCA sheet with front and rear opening, dust and vermin proof, proviion of ventilation including bus bar chamber with bus bar of 600 Amps for three pahses and 400 Amps for neutralcomplete all as specified and as directed and comprising with the following: (For LT Panel No : 3,5,7,9,& 10) (i) Incoming - 01 nos (MCCB TPN - 250 Amps capacity) (ii) outgoing- 06 nos (MCCB TP - 40 Amps capacity) (iii) outgoing- 04 nos (MCCB TP -16 Amps capacity) (iv) outgoing- 01 nos (MCCB TP - 40 Amps capacity as spare )

5

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Supply, installation, testing and commissioning of LT panel , INDOOR type with IP protection, cubical shape, esthatically designed, factory fabricated CPRI approved, outer body made out of 2 mm thick CRCA sheet and inner body with 2mm thick CRCA sheet with front and rear opening, dust and vermin proof, proviion of ventilation including bus bar chamber with bus bar of 600 Amps for three pahses and 400 Amps for neutral complete all as specified and as directed and comprising with the following: (For LT Panel No : 13) (i) Incoming - 01 nos (MCCB TPN - 400 Amps capacity) (ii) outgoing- 08 nos (MCCB TP - 40 Amps capacity) (iii) outgoing- 02 nos (MCCB TP -16 Amps capacity) (iv) outgoing- 01 nos (MCCB TP - 40 Amps capacity as spare )

1

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Supply, installation, testing and commissioning of LT panel , INDOOR type with IP protection, cubical shape, esthatically designed, factory fabricated CPRI approved, outer body made out of 3mm thick CRCA sheet and inner body with 2mm thick CRCA sheet with front and rear opening, dust and vermin proof, proviion of ventilation including bus bar chamber with bus bar of 600 Amps for three pahses and 400 Amps for neutral complete all as specified and as directed and comprising with the following: (For LT Panel No : 14) (i) Incoming - 01 nos (MCCB TPN - 400 Amps capacity) (ii) outgoing- 07 nos (MCCB TP - 40 Amps capacity) (iii) outgoing- 03 nos (MCCB TP -16 Amps capacity) (iv) outgoing- 01 nos (MCCB TP - 40 Amps capacity as spare )

1

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Supply, installation, testing and commissioning of LT feeder pillar box, outdoor type with IP protection, cubical shape, esthatically designed, factory fabricated CPRI approved, outer body made out of 3mm thick CRCA sheet and inner body with 2mm thick CRCA sheet with front and rear opening, dust and vermin proof, proviion of ventilation including bus bar with bus bar of 1600 Amps for three pahses and 1000 Amps for neutral complete all as specified and as directed and comprising with the following: (For DG LT panel No 1 attached with AMF panel ) (i) Incoming - 01 nos (ACB TPN 1000 Amps capacity) (ii) Outgoing - 01 nos (MCCB TPN 500 Amps capacity) : To DG LT panel No 2 (iii) outgoing- 02 nos (MCCB TP 200 Amps cpacity) : to VTPN DB 8 W Scrubber/ cranes (iv) outgoing- 02 nos (MCCB TP 200 Amps cpacity) : to VTPN DB 8 W internal lighting (v) outgoing- 01 nos (MCCB TP 40 Amps cpacity as spare)

1

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Supply, installation, testing and commissioning of LT feeder pillar box, outdoor type with IP protection, cubical shape, esthatically designed, factory fabricated CPRI approved, outer body made out of 3mm thick CRCA sheet and inner body with 2mm thick CRCA sheet with front and rear opening, dust and vermin proof, proviion of ventilation including bus bar with bus bar of 800 Amps for three pahses and 500 Amps for neutral complete all as specified and as directed and comprising with the following: (For DG LT panel No 2 attached with DG LT Panel 1 ) (i) Incoming - 01 nos (MCCB TPN 500 Amps capacity) (ii)ougoing- 02 nos (MCCB TP 40 Amps capacity) : To sand blasting (iii) outgoing- 02 nos (MCCB TP 200 Amps capacity) : to VTPN DB 8 W Scrubber/ cranes (iv) outgoing- 02 nos (MCCB TP 200 Amps capacity) : to VTPN DB 8 W internal lighting (v) outgoing- 01 nos (MCCB TP 63 Amps cpacity for furnance)

1

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Note for Serial item No. 14.041 to 14.050 :- LT feeder piller box and LT panels should be IP-65 protection for outdoor type and IP-54 for indoor type, cubical shape, aesthetically designed, factory fabricated , CPRI approved firm & must comply IEC -61439 part 1 &2 , outer body made out of 3 mm thick CRCA sheet for out door type nad 2 mm thick , CRCA sheet forindoor type , and inner body with 2mm thick CRCA sheet for both indoor and outdoor type , with front and rear opening, dust and vermin proof, provision for ventilation including bus bar chamber for three phase and neutral, continuous GI strip earth bus bar, panel confirming to IS-8623, rust proof, powder coating with pure polyester powder coated 0.70 microns, as per IS- 13871,1993. complete panel mounted on base frame made out from MC channel of suitable size with four legs 4 feet height made out from angle iron of suitable size fixed with PCC 1:3:6, 40 mm graded aggregate, type B2 and coping with PCC 1:2:4, type C1, using 20mm graded aggregate and embedded 15cm deep in PCC foundation, grouting properly and panel of suitable size to accommodate the items mentioned below and having separate compartment/chamber for electric switch gear, bus bar and cable galley etc., including all incoming and outgoing electric cable connection with proper lugs and glands complete all as specified and comprising with the following: (a) Copper bus bar duly insulated with heat shrinkable sleeve with colour coding TPN of specified capacity for three phase and neutral. Bus bar fixed in bus bar chamber on fibre/Porcelain insulator of appropriate size, complete with nuts, bolts and washer. (b) ACB should be draw out type of specified capacity, 50 KA, 4 pole, IP-54 with manual and electrically operated protection thermal magnetic (DN-1) and Microprocessor release in built thermal memories self-diagnostic protection release confirm to EMI/EMC standard mechanically interlock and confirming to IEC-60947-2 completed (c) Complete control panel wiring with single core PVC insulated FRLS, multistranded copper conductor cable of size 1.5sqmm for volt meter, Amp meter, frequency meter and indicating lamp for phase indication of ON/OFF indication complete. (d) Digital multi-function meter for measuring ampere, voltage, frequency etc-01 No (e) Phase indicator LED based lamp in R,Y,B colours-01 No. (f) Currect Transformer of suitable ratings and Nos

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Material and labour for earthing complete with copper earth plate electrode of 60cmx60cmx6mm thick 2.25m deep below in ground (earth pit not less than 2.25 m deep below normal ground level) with top edge of plate not less than 1.5 m below ground level connected to copper strips of 50 x 6 mm thick by means of nuts bolt (4 Nos) check nut, riveting washer including welding of copper all as shown in electrical plate No.3 connected to test point all as specified or indicated and testing on completion making test record register with signature of users as directed by in charge including excavation and earth work of any strata re-filling earth pit with black cotton soil PCC chamber water pipe PCC cover earthing lead from earth test point to panel/ equipment/ transformer, painting with blue enameled paint and marking letter with white paint enameled complete all as specified and as directed. Note : Earth strip and its protection pipe upto and including 7.5 metre only from the top of earth electrode are included under this item and additional earth strip/protection pipe etc. if any required at site shall be measured and paid for separately.

28

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Material and labour for earthing with galvanised steel earth plate electrode of size 60cmx60cmx6mm thick buried directly in ground (earth pit not less than 2.25m deep below the ground level) with top edge of the plate not less than 1.5m below normal ground level, connected to the galvanised earth lead by means of bolts, nuts check nuts and washers of galvanised iron or steel using GI strip 32x6mm as earthing lead as shown in electrical plate No. 3 of SSR Part-I connected to earthing test point all as specified or indicated including testing on completion including necessary excavation and earth work in soft/loose soil, returning filling, disposal of surplus soil, earth pit in PCC 1:3:6 type C-1 using 20mm graded stone aggregate pit, funnel, 20mm dia GI medium grade watering pipe, 40mm dia GI medium grade earth lead protection pipe, CI frame and cover, wire, copper lugs etc mesh, chorcoal and common salt in alternatee layer complete all as specified and directed by Engr-in-Charge. Note : Earth strip and its protection pipe upto and including 7.5 mtr only from the top of earth electrode are included under this item and additional earth strip/protection pipe etc. if any required at site shall be measured and paid for separately.

104

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Supply and fixing energy saving street light fitting of 90 W capacity high pressure die cast aluminum housing with seal toughened glass cover, light source should be multi LED SMD array with individual secondary lences colour temperature 6000 K ± 500 k, system efficiency should be minimum 100 Lumens/watt and minimum system lumen package of 9000 lumens including GI bracket 40mm dia 1.5 mtr long bend to shape with suitable size of clamp and nut bolts etc. complete all as specified and as directed.

10

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Supplying, transporting, errection, testing and commissioning of raising / lowering type high mast lighting system 12.5 mtr high with all accessories comprising of following:- a) Mast shaft in two section hot and dip galvanised and suitable for wind velocity 180 KM / per Hrs IS 875 Part 3. b) Head frame double drum winch, steel wire rope of minimum 6 mm dia. c) Galvanised lantern carriage arrangement suitable for 4 Nos lantern symmetrically fitted LED luminaire of 5200 watts. d) Supply and fix 8 Nos lantern symmetrically fitted LED luminaire of 5200 watts e) Integral power tool on installed inside base compartment for its operation control panel housing control circuit for the operation of the mast and required control for the power tool motor. f) Design, supply and casting of suitable shallow foundation with M-20 concrete for the high mast considering safe soil bearing capacity at the site and as per manufacturer design. g) Anchor plates templates and foundation bolts manufactured from special steel along with nuts washers anchor plate and templates.

1

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h) Supply and fix of LED aviation obstruction light comprising of aluminium housing with polycarbonate enclosure. j) Lighting final (lighting arrestor) electrical control panel, housing with suitable control circuit and wiring for the operation of the mast. k) Supply, installing testing and commissioning factory made feeder pillar out door type platform mount suitable for 415 volts 3 phase 4 wire 50 Hz AC supply system having bus bar chamber duly with insulated with heat shrinkable coloured sleeves aluminium bus bar of rating 200 Amps installed on epoxy type insulator. The panel shall be dust and vermin proof IP 54 class protection and made out of CRCA sheet thick ness not less than 3 mm and 50x50x5mm thick angle iron frame work powder coated finish , both side opening type with aprons for cable entry with double door shutter and locking arrangement, including internal wiring thePVC insulated stranded copper conductor FRLS cable of ISI marke suitable size but not less than 2.5 sqmm and consisting the following:- Incoming:- MCCB 4 pole 415 volts 63 Amps and rupturing capacity 25 KA with thermal magnetic released complete- 01 No Outgoing: i) Digital volt meter 0-500 Volts - 01 No ii) Ammeter 0-100 Amps digital type with selector switch -01 No iii) Timer switch with suitable size of contactor -01 Set iv) Indication lamp LED type ( Set of three) -01 Set v) Starter for suitable size for power tool.

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Boring of holes under road pavement, hard standing by trenches technology using ultra sound technique and necessary machine including HDPE pipe of 150 mm dia suitable for 0.4 mpa working pressure complete all as specified and as directed.

100

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Supply and fixing copper strip 50 mm x 6 mm fixed on wall/floor/trenches etc. with porcelain insulator complete all as specified and as directed.

300

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Supply and fixing copper strip 32 mm x 6 mm fixed on wall/floor/trenches etc. with porcelain insulator complete all as specified and as directed.

250

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Supply and fixing galvanised iron strip of size 32mm x 6 mm fixed on wall/floor/trenches etc with porcelain insulator complete all as specified and as directed.

300

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Material and labour for indoor / outdoor type cable end termination joint cold shrink type suitable for LT UG cable of size 500 Sqmm, single core, 1.1 KV of aluminium conductor including testing after jointing complete all as specified and as directed.

60

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Material and labour for cable end termination joint cold shrink type suitable for LT UG cable of size 400 Sqmm, 3.5 core, 1.1 KV of aluminium conductor including testing after jointing complete all as specified and as directed.

16

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Material and labour for indoor type cable end termination joint cold shrink type suitable for HT UG cable of size 185 Sqmm, 3 core, 11 KV of aluminium conductor including testing after jointing complete all as specified and as directed.

4

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Material and labour for synthetic insulating mat of size 2mx1mx2 mm complete all as specified and as directed.

20

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Material and labour for synthetic insulating mat of size 2mx1mx2.5 mm complete all as specified and as directed.

10

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Supply and fixing hot dip galvanised solid cable tray of size 300mmx100mmx2mm thick, rolled sheet steel free from bur and sharp edges and cable tray covered with solid cable tray cover made out from 2mm thick rolled sheet cover, both cable tray and cover shall be hot dip galvanised as per IS-2629 and shall be fire proof rating as per NBC 2016 complete with bends, Coupling plates, tee, MS brackets, clamps, nuts bolts, washers and anchor fastener etc. including necessary cutting, drilling as required at site for fixing on wall, floor, ducts, ceilings complete all as specified and as directed.

800

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Supply and fixing hot dip galvanised solid cable tray of size 250mmx75mmx2mm thick, rolled sheet steel free from bur and sharp edges and cable tray covered with solid cable tray cover made out from 2mm thick rolled sheet cover, both cable tray and cover shall be hot dip galvanised as per IS-2629 and shall be fire proof rating as per NBC 2016 complete with bends, Coupling plates, tee, MS brackets, clamps, nuts bolts, washers and anchor fastener etc. including necessary cutting, drilling as required at site for fixing on wall, floor, ducts, ceilings complete all as specified and as directed.

450

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Supply and fixing hot dip galvanised solid cable tray of size 150mmx50mmx2mm thick, rolled sheet steel free from bur and sharp edges and cable tray covered with solid cable tray cover made out from 2mm thick rolled sheet cover, both cable tray and cover shall be hot dip galvanised as per IS-2629 and shall be fire proof rating as per NBC 2016 complete with bends, Coupling plates, tee, MS brackets, clamps, nuts bolts, washers and anchor fastener etc. including necessary cutting, drilling as required at site for fixing on wall, floor, ducts, ceilings complete all as specified and as directed.

200

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Supply and fixing hot dip galvanised solid cable tray of size 100mmx50mmx2mm thick, rolled sheet steel free from bur and sharp edges and cable tray covered with solid cable tray cover made out from 2mm thick rolled sheet cover, both cable tray and cover shall be hot dip galvanised as per IS-2629 and shall be fire proof rating as per NBC 2016 complete with bends, Coupling plates, tee, MS brackets, clamps, nuts bolts, washers and anchor fastener etc. including necessary cutting, drilling as required at site for fixing on wall, floor, ducts, ceilings complete all as specified and as directed.

150

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Supply and fixing hot dip galvanised solid cable tray of size 50mmx50mmx2mm thick, rolled sheet steel free from bur and sharp edges and cable tray covered with solid cable tray cover made out from 2mm thick rolled sheet cover, both cable tray and cover shall be hot dip galvanised as per IS-2629 and shall be fire proof rating as per NBC 2016 complete with bends, Coupling plates, tee, MS brackets, clamps, nuts bolts, washers and anchor fastener etc. including necessary cutting, drilling as required at site for fixing on wall, floor, ducts, ceilings complete all as specified and as directed.

550

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Supply, Install, Testing and commissioning of Silent Diesel Engine driven Generating Set of Capacity 625 KVA / 500 KW, 415 Volts, Three Phase, 4 Wire, Engine as per IS – 10001 / 10002 and Alternator as per IS – 13364 complete with relay panel for automatic starting on main failure, control panel having meters, sound proof canopy as per relevant IS and foundation etc. including following: [Make: Kirloskar Green / Cummins / Ashok Leyland / Greaves Cotton] A. ENGINE: Direct Injection, Water / Air Cooled Engine, 12 Cylinder, in-line, 4 Stroke, rated at 1500 RPM, conforming to BS – 5514 and having following specifications: [i] In- line fuel pump with Electronic Governor for 625 KVA. [ii] Turbocharger [iii] Stainless Steel Exhaust Flexible Coupling and Exhaust Pipe duly insulated with Glass Fire Wool and Plain GI Sheet Cladding & extended outside the building. [iv] Silencer [v] Radiator [vi] Coolant Inhibitor [vii] Plate type Lub Oil Cooler [viii] Spin-On-Filters-Coolant, Fuel, Fuel & Lub Oil [ix] Dry type, Heavy Duty, Replaceable Paper Element Air Cleaner with Restriction Indicator [x] Flywheel Housing and Flywheel to suit Single Bearing

1

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Alternator [xi] Electrical Starter Motor [xii] Battery Charging Alternator [xiii] 2x24 Volts Batteries,180 AH Capacity with multistranded copper cable for connecting leads and terminals [xiv] First fill of Lub Oil. B. ALTERNATOR: [i] Self Excited & Self Regulated [ii] Voltage Regulation ± 1 % [iii] Class H Insulation [iv] Salient Pole Revolving Field [v] Digital Automatic Voltage Regulator [Part of PCC 1301] [vi] Standard Enclosure IP-23 [vii] Telephone Interference Factor: 50 [viii] Total Harmonic Factor: Better than 2% [ix] Supplying power to variable electrical load for unlimited hours. Prime power [PRP] is in accordance with ISO 8528. 10% over load capacity for one hour every 12 Hours of operation and will be suitable for tropical condition. C. ENGINE CONTROL WITH AMF PANEL: Standard AMF Control Panel along with DG Set, Cubicle with CRCA Sheet and angle iron structure including following accessories: [i] AMF Controller – 1 No. [ii] MCCB, / ACB of sutable Amps – 1 No with over load, short circuit protection. [iii] Contactor, FP, 25 Amps capacity – 2 Nos [iv] Microprocessor based LED type Multifunctional Intelligent Panel Meter for showing Current, Voltage, Frequency, Power Factor, Energy Consumed, Speed, Temperature of Engine, Oil Level, Battery Voltage etc. – 1 No.

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[v] Hooter Fault Notice [vi] Auxiliary Relays 12 Volts DC operated with 2 Nos +2 NC – 6 Nos. [vii] Suitable Terminals – 11 Nos [viii] Indicating Lamps for "DG ON & LOAD ON" – 6 Nos. [ix] Push Button Momentary Operated – 2 Nos [x] Emergency Stop – 1 Nos. [xi] Control Fuse 6 / 10 Amps – 11 Nos [xii] Selector Switches 2P, 2 Way, 16 Amps – 2 Nos [xiii] Selector Switches Spring Return – 1 Nos. [xiv] Control Wiring with suitable size copper conductors with pre-printed ferrules. [xv] Battery Charger including SMPS Automatic Float cum Boost Charger – 1 Nos. [xvi] Current Transformer D. ACOUSTIC ENCLOSURE: [i] Designed to meet stringent MOEF / CPCB norms 75 dBA @ 1 m at 75% load under free field conditions. [ii] Air Inlet Louvers shall be designed to operate at rated load even at 50°C Air Inlet Temperature. [iii] Cubicle shall be powder coated for long lasting service life and super finish with UV Resistant Powder Coating and shall withstand extreme environment. Stain Steel hardware shall be used. [iv] Insulation Material shall meet / conform to IS – 8183 Specifications for better sound attenuation [v] Provision of Genset Controller for Engine & Alternator. F. ACCESSORIES: [i] Periodical Maintenance Tools as per Manufacture [ii] Operational, Spare Parts, & Installation Guidelines and Catalogue.

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NOTES: Rate quoted is also deemed to be including the following: [i] Provision of 200mm thick PCC 1:1½:3, Type A1, using 20mm graded stone aggregate Foundation over 200mm thick PCC 1:4:8, Type D-2, using 40mm graded stone aggregate over 200mm thick Hardcore of gauge not exceeding 63mm of broken stones or boulders, deposited, spread and levelled in layers not exceeding 15 cm thick complete as per manufacturer's instructions with Anti-Vibration Mounting Pads as per manufacturer’s guidelines including necessary earthwork excavation, return filling, removal surplus soil and applying two coats of Cement Based paint over a coat of Alkali Resistant Primer complete etc. complete all as directed. [ii] Testing of DG Set shall be carried out by the IEM in presence of the OEM Representative. [iii] Artificial load i.e. strip heaters of suitable capacity and Diesel required for testing shall be made available during test by the contractor. [iv] Extended terminals with tinned copper has to be provided for terminating the incoming & out going cable with suitable lugs for ACB’s / MCCB's if required. [v] U/G cable shall be laid / connected to DG Set Cubicle Panel to AMF Control Panel [Changeover Panel] all as specified and as directed [vi] Provision of cable gland & Aluminium lugs of suitable size for terminating the cable at both ends.

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(D) FENCING/COMPOUND WALL/GATE

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Supply and fixing fabric fencing mesh of size 150mm x100mm made of GI wire of dia 4mm, PVC coated to achieve, outer dia not less than 4mm in required colour and shade fixed in posts with nute and bolts complete all as specified and directed.

900

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(E) ADDITIONAL E/M ITEMS

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Material and labour for submain wiring of sizes 4x6 Sqmm + 2 x 6 Sqmm (Nominal area), using single core PVC insulated unsheathed stranded copper conductor FRLS cable by drawing into surface/concealed, PVC conduit of suitable size including PVC insulated stranded copper conductor FRLS cable as continuous earth wire conductor connected to common earth dolly and all metal part/main switch complete all as specified and as directed. Note:- 4 runs of 6 sqmm and 2 runs of 6 sqmm cable and one run of PVC conduit shall be measured as one unit.

300

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Material and labour for submain wiring of sizes 4x6 Sqmm + 2 x 6 Sqmm (Nominal area), using single core PVC insulated unsheathed stranded copper conductor FRLS cable by drawing into surface/concealed, steel conduit of suitable size including PVC insulated stranded copper conductor FRLS cable as continuous earth wire conductor connected to common earth dolly and all metal part/main switch complete all as specified and as directed. Note:- 4 runs of 6 sqmm and 2 runs of 6 sqmm cable and one run of steel conduit shall be measured as one unit.

100

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Supply and fixing LED high bay luminaire complete with mounting arrangement such as chain duly fixed in roof/girder/channel with minimum system lumen output 12000 lumens and minimum system efficiency of 120 lumens/ Watt complete all as specified and directed comprising with the following:- (i) The luminaire shall have a rated system of 50.000 burning hours the luminaire should have a colour temperature of 5500 to 6500 and CRI 80. (ii) The luminaire shall meet IP-66 rating with THD10% and P.F 0.95. (iii) The luminaire housing should be made of high pressure die cast aluminium with sealed toughened glass. (iv) The total power consumption including driver should not exceed 120 watt complete all as directed.

84

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Supply and installation of water heater vertical type storage capacity 25 ltrs electric driven having inner shell made of copper and outer shell made of S/S including apparatus, thermostat, Gas wool etc. complete all as specified and as directed.

2

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Material and labour for submain wiring with 2 runs of PVC insulated FRLS copper conductor cable 2.5sqmm in and including PVC conduit including necessary flame proof fittings including terminal boxes surface type with one run of PVC insulated FRLS 2.5 sqmm copper conductor earth continuity cable for three light point controlled by one switch / MCB complete all as specified and as directed. Note:- 2 runs of 2.5 sqmm and 1 runs of 2.5 sqmm cable one run of ERW steel conduit shall be measured as one unit.

1200

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Material and labour for submain wiring with 2 runs of PVC insulated FRLS copper conductor cable 2.5sqmm in and including ERW steel conduit including necessary flame proof fittings including terminal boxes surface type with one run of PVC insulated FRLS 2.5 sqmm copper conductor earth continuity cable for three light point controlled by one switch / MCB complete all as specified and as directed. Note:- 2 runs of 2.5 sqmm and 1 runs of 2.5 sqmm cable one run of ERW steel conduit shall be measured as one unit.

120

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Supply and fixing FLP WP isolator with direct entry totally enclosed type DP 10 amps capacity housed in cast iron box and cover with face plate duly locked and including operating lever and gland conduit enter or glands complete all as specified and as directed.

12

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Supply and fixing flame proof weather proof MCB socket and plug combined 16 amps 500 volts (3P + Earth) complete all as specified and as directed.

8

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Supply and fixing flame proof weather proof MCB socket and plug combined of capacity 16 amps 250 volt (2P + Earth) complete all as specified and as directed.

8

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Supply and fixing cable PVC insulated copper conductor in steel conduit 1100 volt grade cross sectional area 10 Sqmm 4 core for power points complete all as specified and as directed.

150

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Material and labour for flame proof and weather proof Exhaust fan, 450 mm sweep selection, 1440 RPM complete all as specified and as directed.

5

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Material and labour for flourescent tube light fitting 2X 36 watt flame proof type FLP-WP made of Aluminium alloy LM6 complete all as specified and as directed.

12

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Material and labour for flourescent tube light fitting 1X 20 watt, IP 66 protection, flame proof type FLP-WP made of Aluminium alloy LM6 complete all as specified and as directed.

12

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Material and labour for flame proof ceiling fan 1200 mm Sweep 230 volts, 50Hz, AC supply complete all as specified and as directed.

5

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Supply and fixing flame proof SPN DBs 8 way with metal door IP 54 protection fixed MCB SPN 32 amps 01 Nos and MCB SP 6 to 30 amps 6 Nos complete on pillars with MS clamps etc. including electric connections complete all as specified and as directed.

3

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Supply and fixing flame proof TPN DBs 8 way with metal door IP 54 protection fixed MCB TPN 100A-1No, MCB TP 32 amps 04 Nos (for 3P power points) complete on pillars with MS clamps etc. including electric connections complete all as specified and as directed.

1

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Material and labour for earthing complete with galvanized steel earth plate electrode of 600mmx600mm x 6 mm thick 2.25 deep below in ground (earth pit not less than 2.25 m deep below normal ground level) with top edge of plate not less than 1.5 m below ground level connected to GI Wire 4 mm dia by means of nuts bolt ( 4 Nos ) check nut, riveting washer including welding of galvanized iron all as shown in electrical plate No 5 connected to test point all as specified or indicated & testing on completion making test record register with signature of users as directed by in charge including excavation and earth work of any strata re-filling earth pit with black cotton soil PCC chamber water pipe PCC cover earthing lead from earth test point to panel/equipment/transformer, painting with blue enameled paint and marking letter with white paint enameled complete all as specified and as directed. Note : GI wire and its protection pipe upto and including 7.5 mtr only from the top of earth electrode are included under this item and additional earth GI wire/protection pipe etc. if any required at site shall be measured and paid for separately.

3

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Material and labour for chemical earthing with copper strip and as details here in below:- (a) The earthpit shall be of size 1.2m x 1.2m and of depth (minimum) 3.6m (b) Copper plate 90cm x 60cm x 5mm (c) Copper strip 50mm x 6mm (cross section) (d) Chemicals of quantity (i) Charcoal- 250Kg (ii) Salt crystal 200 Kg (iii) Magnesium sulphate- 100 Kg. (e) 25mm dia GI watering pipe medium grade above copper plate filled with funnel wire alonwith cap. (f) Copper strip shall be provided with GI protection pipe of 65mm dia light grade upto test block. Note :- (i) Test result of earth resistance of chemical earth pits shall be less 1ohm. (ii) Alternate layers of charcoal and salt, five layer each upto top of copper plate after which a 2 inch layer of magnesium sulphate to be laid at top and balance volume to be filled with soft soil (iii) The chemical, salt and magnesium sulphate shall never be mixed but are to be laid in layers only. (iv) Tender’s quoted rate is deemed to include the cost of excavation and earth works, removal of surplus soilto a distance not exceeding 50m construction of PCC pit in (1:3:6) type C2 cement concrete, using 20mm graded stone aggregates, RCC (1:2:4) type B-1 pit cover with MS handle testing complete all as specified and directed.

20

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(F) AIR BLOWER

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Supply, installation, testing and commissioning of wind operated turbo ventilator, 24'' Neck diameter, FRP base plate of approx 1845mmx 990 mm with opening of 1200mmx 755mm approx suitable for the profile of Galvalume sheet with suitable belly diameter as per manufacturer, impeller shaft made of EN24 or equivalent alternative, stainless steel top cap and neck ring, High grade aluminium alloy 8011H2 vanes 24 gauge min 40 numbers with reinforcement cone made of high grade aluminium alloy, bearing less design with double sealed 60' pivot mechanism with graphite filled teflon (GFT) (self-lubricating) bushing, central shaft made out of carbon steel with zink plating and SS pivot, and shaft sleeve shall be with galvanised steel, central spoke disc with stainless steel and spokes with galvanised steel suitable for working at minimum wind velocity of 5mphand temperature difference of 10, with air discharge of avg 2500 cfm complete including coating complete system with PTFE/ Teflon/ polyurethane complete all as specified and as directed.

20

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(G) PNEUMATIC SUPPLY

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Supply, laying and testing of compressed air line of 100mm bore MS pipe, heavy duty, class 'C' confirming to IS-1239, laid in duct/road/ nalaha with flanged & welded joints including all fittings such as bends, unions, reducer, elbow, sockets, tee etc. With packing nuts, bolts and washers and necessary connection wherever required , testing as per IS, for the following sizes complete all as specified and as directed.

20

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Supply, laying and testing of compressed air line of 80mm bore MS pipe, heavy duty, class 'C' confirming to IS-1239, laid in duct/road/ nalaha with flanged & welded joints including all fittings such as bends, unions, reducer, elbow, sockets, tee etc. With packing nuts, bolts and washers and necessary connection wherever required , testing as per IS, for the following sizes complete all as specified and as directed.

240

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Supply, laying and testing of compressed air line of 50mm bore MS pipe, heavy duty, class 'C' confirming to IS-1239, laid in duct/road/ nalaha with flanged & welded joints including all fittings such as bends, unions, reducer, elbow, sockets, tee etc. With packing nuts, bolts and washers and necessary connection wherever required , testing as per IS, for the following sizes complete all as specified and as directed.

20

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Supply, laying and testing of compressed air line of 40mm bore MS pipe, heavy duty, class 'C' confirming to IS-1239, laid in duct/road/ nalaha with flanged & welded joints including all fittings such as bends, unions, reducer, elbow, sockets, tee etc. With packing nuts, bolts and washers and necessary connection wherever required , testing as per IS, for the following sizes complete all as specified and as directed.

50

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Supply, laying and testing of compressed air line of 25mm bore MS pipe, heavy duty, class 'C' confirming to IS-1239, laid in duct/road/ nalaha with flanged & welded joints including all fittings such as bends, unions, reducer, elbow, sockets, tee etc. With packing nuts, bolts and washers and necessary connection wherever required , testing as per IS, for the following sizes complete all as specified and as directed.

416

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Supply, laying and testing of compressed air line of 15mm bore MS pipe, heavy duty, class 'C' confirming to IS-1239, laid in duct/road/ nalaha with flanged & welded joints including all fittings such as bends, unions, reducer, elbow, sockets, tee etc. With packing nuts, bolts and washers and necessary connection wherever required , testing as per IS, for the following sizes complete all as specified and as directed.

390

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Supply, installation, testing and commissioning of 100 mm dia gun metal gate valve is 778 ,class2, flanged type as per flanged IS- 778, body TP 2.4 MPa , seat 1.6 mpa, pressere at 10.19 kg/cm2 complete all as specified and as directed.

1

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Supply, installation, testing and commissioning of 80 mm dia gun metal gate valve is 778 ,class2, flanged type as per flanged IS- 778, body TP 2.4 MPa , seat 1.6 mpa, pressere at 10.19 kg/cm2 complete all as specified and as directed.

2

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Supply, installation, testing and commissioning of 50 mm dia gun metal gate valve is 778 ,class2, flanged type as per flanged IS- 778, body TP 2.4 MPa , seat 1.6 mpa, pressere at 10.19 kg/cm2 complete all as specified and as directed.

2

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Supply, installation, testing and commissioning of 40 mm dia gun metal gate valve is 778 ,class2, flanged type as per flanged IS- 778, body TP 2.4 MPa , seat 1.6 mpa, pressere at 10.19 kg/cm2 complete all as specified and as directed.

4

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Supply, installation, testing and commissioning of 25 mm dia gun metal gate valve is 778 ,class2, flanged type as per flanged IS- 778, body TP 2.4 MPa , seat 1.6 mpa, pressere at 10.19 kg/cm2 complete all as specified and as directed.

32

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Supply, installation, testing and commissioning of 15 mm dia gun metal gate valve is 778 ,class2, flanged type as per flanged IS- 778, body TP 2.4 MPa , seat 1.6 mpa, pressere at 10.19 kg/cm2 complete all as specified and as directed.

130

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Material and labour for making holes in MS pipe 150 mm dia for fixing MS pipe 100 mm bore for connections complete all as specified and as directed.

2

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Supply and fixing titanium air sparger/Diffuser minimum 0.9mm thick fabricated as per suitability for uniform air distribution for tanks size holding chemicals/water 1.5-2.5 meter cube and complete as specified and as directed.

130

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(H) EOT CRANE

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Design, supply, installation, testing and commissioning of electrically operated overhead travelling (EOT) crane, class-II, operated from floor through pendent station lead of capacity 1.5Ton (without cabin) having span of 24mt and hook height of 4.5 metres, connection with and including current collecting device, GI shrouded bus bar of suitable capacity (The bus bars are common for all the 5 cranes) including supply and fix box type double bridge girder, trolley mounted hoist mechanism, track rail for CT motion, control panel with VVVF drives, breaking mechanism for all the motions, limit switches complete all as specified in IS-3177 of 1985, IS-807, IS -2148 and IS-3815 adhering to the following notes that all the 5 cranes will be operating on same longitudinal girders. Necessary limit switches and buffers shall be provided between two crane movements in consultation with GE and users. i) Electric motor, squirrel cage, 3phase,440V, 50Hz, 960rpm, 6pole, crane duty, 60% CDF duty cycles totally, 300 starts/Hr, Totally enclosed fan cool type, with F class insulation of suitable capacity for all the motions. ii) Hoist mechanism shall have 4 number of falls iii) Hoist mechanism shall have two brakes, one electro hydraulic thrustor, and other electromagnetic disc type of suitable capacities

8

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iv) CT and LT motion shall have Electro hydraulic thruster brake of suitable capacity v) The crane shall have central drive system for LT motion vi) The gear boxes for all the drives shall be totally enclosed with helical gears of suitable ratio vii) The speeds shall be Hoist-5mts/min, CTmotion-10mts/min, LT motion-15mts/min viii) The Crane for micro motion shall be 20% of main speed. ix) The crane shall have moving plat form 1.5mts width on one side made out chequred plate of 5mm thick and hand railing up height of 1.5mts x) Control panel shall be 2mm thick, IP54,and have VVVF drives for each motion, Main contactor, MCCB and MCB control, contactors for brakes, transformer400/110V, DBR, chokes, control wiring, insulation rubber mat and any other minor accessories required crane installation xi) Design data and technical specification shall be got approved by accepting offcr before fabrication of crane

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(J) BOILER

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Supply, installation, testing and commissioning of LDO fired designed as per indian boiler amendment act 2007 steam boiler 850 kg per hr capacity F&A 180 degree C, 10.54 kg/Cm2 pressure, 3 phase reverse flow, forced circulation coil type complete including fittings and accessories complete all as specified. i) Acceptance shall take all the reference from IS 13980-1995 and shall be applicable. Report/complaince certificate to this to be submitted to TAC for acceptance. ii) Each boiler to be tested at factory and FAT shall be validated by GE/TAC (Effisences consulting or equivalent) complete MEP including electroplating installation and undertake the testing of individual of system as prescribed in tender along with composite testing of overall system and issue the testing and quality confirmation certificate for the safe and quality installation and submission of FAT certificate to be made to department for acceptance along with boiler and site testing will be undertaken with following tests:-

2

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(a) Ensure all components of the system are clean and free from foreign matter. (b) Mechanical check shall be carried out on the system to ensure all the components are correctly installed and ready for use. (c) General connection inspection on supply piping, ignition system, safety shutdown device function test etc. (d) Fuel supply line condition check (e) Pump control function test (f) Control test for safety devices (g) Tank coating test, hydraulic test, welding inspection test, complete boiler test like - water chemical test, water level control test, feed system control test, loop test (on open circuit) for each of the circuit to be carried out at site. NOTE: Site testing will be undertaken by TAC shortlisted by AO.

-

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(K) Water Softening Plant

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Supply, installation, testing and commissioning of water softening plant (FRP) for make-up water for Steam Boilers comprising of multiport valve with brine ejector and plastic piping complete with brine tank with fittings and brine filtering media and complete charge of cationn exchange resin as per specification for the capacity as given below:- Water Flow : 3000 LPH Incoming Hardness: 300 mg/Ltr (Approx). Working Pressure : 4 Kg/Sqm Outgoing Hardness: Comm. Zero Water Softening Plant as described above NOTE: Quoted rate shall also include supply, installation, testing and commissioning of Online Monitoring System with local display. Online monitoring of supply output of softening plant will help to evaluate and monitor all the critical parameters for water softening plant. Approval of Softening plant and monitoring system shall be through TAC appointed by AO. Factory acceptance test :-During the FAT a review and documentation of the correct mechanical,instrumental and electrical configuration and functionality to be tested apart from performnace test and certificate to this shall be submitted. FAT may be witnessed by GE/ TAC.

1

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Providing, cutting, laying and jointing of GI pipes and specials such as tees, bends, elbows, check nuts, flanges etc. with clamps including cutting and making good the walls etc. of size 50 mm dia complete all as specified and as directed.

12

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Providing, cutting, laying and jointing of GI pipes and specials such as tees, bends, elbows, check nuts, flanges etc. with clamps including cutting and making good the walls etc. of size 40 mm dia complete all as specified and as directed.

24

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Supply, installation, testing and commissioning of solenoid valve (suitable for water) at the inlet of soft water storage tank, including low level and high level controllers/probes mounted in soft water boiler feed tank inn plant room for control/ operation of solenoid, system to include cable from controller to the solenoid valve dia of solenoid valve of 40mm dia complete all as specified and as directed.

1

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Supply, installation, testing and commissioning of pressure reducing station for feed water complete with 2 Nos of ball valve, 2 Nos of pressure gauge (complete with by-pass arrangement) suitable for provision of inlet of softener with inlet pressure from hydro pneumatic at 7.5 Kg/cm2 (Maximum ) and water flow of 6000 LPH complete all as specified and as directed.

1

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Supply, installation, testing and commissioning of steam flow meter suitable for horizontal/ vertical mounting with matching flanges for accuracy of + 1% measured value, integral density compensation, calibrated on ISO 9001 flow rig, the installation shall be completed in accordance to manufactures specifications and shall have port connection for BMS compatibility Flow rate : 2000 Kg/hr and Steam pressure : 2.5 Kg/sq.m complete all as specified and as directed.

1

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Supply, installation, testing and commissioning of 990 ltrs capacity day oil storage tank fabricated from 4 mm thick MS plates, 450 mm dia Manhole cover, glass level indicator and flanged connection for inlet, outlet, overflow, vent drain, with valve, boiler return and probe provision for level controller tank shall be mounted on 2 m high steel structure support with access ladder (painted with 2 coats of red oxide primer) complete all as specified and as directed. Note for Serial Item No. 13.00 to 13.06:- All supports shall have the piping supports to be designed inline with ANSI B31.1, B31.3 and shall account for both longitudional and transverse stress. The supports shall be planned to make the installation seismically qualified. The design validation to be accounted by the GE/nominated consulting agency.

2

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(L) IBR PIPING

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Providing, jointing, testing and commissioning 15 mm dia Seamless, MS pipes (IBR) conforming to ASTM A-106 Gr.B (Sch 40 rating). Thickness to suit ANSI B 36.10 (ennds: 15 NB to 40 NB - plainn ends, 50NB and above- beveled ends) with all fittings including tees, elbows, reducers, union, flanges, rubber gaskets, washer inncluding galvanised supporting/ fixing the pipe on floor/ wall/ ceilinng with clamps, hangers (using anchor fastners) as per specification. Insulation to Steam pipes & fittings in accordance with specifications rockwool 50mm thick, 150 Kg/M3 density with aluminum claddinng of 24G. Remarks: To be supplied with test certificate as per IBR.

24

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Providing, jointing, testing and commissioning 20 mm dia Seamless, MS pipes (IBR) conforming to ASTM A-106 Gr.B (Sch 40 rating). Thickness to suit ANSI B 36.10 (ennds: 15 NB to 40 NB - plainn ends, 50NB and above- beveled ends) with all fittings including tees, elbows, reducers, union, flanges, rubber gaskets, washer inncluding galvanised supporting/ fixing the pipe on floor/ wall/ ceilinng with clamps, hangers (using anchor fastners) as per specification. Insulation to Steam pipes & fittings in accordance with specifications rockwool 50mm thick, 150 Kg/M3 density with aluminum claddinng of 24G. Remarks: To be supplied with test certificate as per IBR.

24

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Providing, jointing, testing and commissioning 25 mm dia Seamless, MS pipes (IBR) conforming to ASTM A-106 Gr.B (Sch 40 rating). Thickness to suit ANSI B 36.10 (ennds: 15 NB to 40 NB - plainn ends, 50NB and above- beveled ends) with all fittings including tees, elbows, reducers, union, flanges, rubber gaskets, washer inncluding galvanised supporting/fixing the pipe on floor/ wall/ ceilinng with clamps, hangers (using anchor fastners) as per specification. Insulation to Steam pipes & fittings in accordance with specifications rockwool 50mm thick, 150 Kg/M3 density with aluminum claddinng of 24G. Remarks: To be supplied with test certificate as per IBR.

120

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Providing, jointing, testing and commissioning 40 mm dia Seamless, MS pipes (IBR) conforming to ASTM A-106 Gr.B (Sch 40 rating). Thickness to suit ANSI B 36.10 (ennds: 15 NB to 40 NB - plainn ends, 50NB and above- beveled ends) with all fittings including tees, elbows, reducers, union, flanges, rubber gaskets, washer inncluding galvanised supporting/fixing the pipe on floor/ wall/ ceilinng with clamps, hangers (using anchor fastners) as per specification. Insulation to Steam pipes & fittings in accordance with specifications rockwool 50mm thk, 150 Kg/M3 density with aluminum claddinng of 24G. Remarks: To be supplied with test certificate as per IBR.

24

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Providing, jointing, testing and commissioning 50 mm dia Seamless, MS pipes (IBR) conforming to ASTM A-106 Gr.B (Sch 40 rating). Thickness to suit ANSI B 36.10 (ennds: 15 NB to 40 NB - plainn ends, 50NB and above- beveled ends) with all fittings including tees, elbows, reducers, union, flanges, rubber gaskets, washer inncluding galvanised supporting/fixing the pipe on floor/ wall/ ceilinng with clamps, hangers (using anchor fastners) as per specification. Insulation to Steam pipes & fittings in accordance with specifications rockwool 50mm thk, 150 Kg/M3 density with aluminum claddinng of 24G. Remarks: To be supplied with test certificate as per IBR.

60

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Providing, jointing, testing and commissioning 65 mm dia Seamless, MS pipes (IBR) conforming to ASTM A-106 Gr.B (Sch 40 rating). Thickness to suit ANSI B 36.10 (ennds: 15 NB to 40 NB - plainn ends, 50NB and above- beveled ends) with all fittings including tees, elbows, reducers, union, flanges, rubber gaskets, washer inncluding galvanised supporting/fixing the pipe on floor/ wall/ ceilinng with clamps, hangers (using anchor fastners) as per specification. Insulation to Steam pipes & fittings in accordance with specifications rockwool 50mm thk, 150 Kg/M3 density with aluminum claddinng of 24G. Remarks: To be supplied with test certificate as per IBR.

120

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Providing, jointing, testing and commissioning 80 mm dia Seamless, MS pipes (IBR) conforming to ASTM A-106 Gr.B (Sch 40 rating). Thickness to suit ANSI B 36.10 (ennds: 15 NB to 40 NB - plainn ends, 50NB and above- beveled ends) with all fittings including tees, elbows, reducers, union, flanges, rubber gaskets, washer inncluding galvanised supporting/ fixing the pipe on floor/ wall/ ceilinng with clamps, hangers (using anchor fastners) as per specification. Insulation to Steam pipes & fittings in accordance with specifications rockwool 50mm thk, 150 Kg/M3 density with aluminum claddinng of 24G. Remarks: To be supplied with test certificate as per IBR.

40

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Providing, jointing, testing and commissioning 125 mm dia Seamless, MS pipes (IBR) conforming to ASTM A-106 Gr.B (Sch 40 rating). Thickness to suit ANSI B 36.10 (ennds: 15 NB to 40 NB - plainn ends, 50NB and above- beveled ends) with all fittings including tees, elbows, reducers, union, flanges, rubber gaskets, washer inncluding galvanised supporting/ fixing the pipe on floor/ wall/ ceilinng with clamps, hangers (using anchor fastners) as per specification. Insulation to Steam pipes & fittings in accordance with specifications rockwool 50mm thk, 150 Kg/M3 density with aluminum claddinng of 24G. Remarks: To be supplied with test certificate as per IBR.

90

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Providing and fixing IBR approved steam stop valves of 80 mm dia having forges cast steel body/ cast steel body piston type, seamless and glandless with sealing rings complete all as specified and as directed.

4

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Providing and fixing IBR approved steam stop valves of 65 mm dia having forges cast steel body/ cast steel body piston type, seamless and glandless with sealing rings complete all as specified and as directed.

2

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Providing and fixing IBR approved steam stop valves of 50 mm dia having forges cast steel body/ cast steel body piston type, seamless and glandless with sealing rings complete all as specified and as directed.

5

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Providing and fixing IBR approved steam stop valves of 40 mm dia having forges cast steel body/ cast steel body piston type, seamless and glandless with sealing rings complete all as specified and as directed.

2

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Providing and fixing IBR approved steam stop valves of 25 mm dia having forges cast steel body/ cast steel body piston type, seamless and glandless with sealing rings complete all as specified and as directed.

183

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Providing and fixing IBR approved steam stop valves of 20 mm dia having forges cast steel body/ cast steel body piston type seamless and glandless with sealing rings complete all as specified and as directed.

24

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Providing and fixing IBR approved steam stop valves of 15 mm dia having forges cast steel body/ cast steel body piston type seamless and glandless with sealing rings complete all as specified and as directed.

5

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Providing and fixing IBR approved insulated 'Y' type strainers of 25 mm dia for steam supply as per specifications and drawings complete all as specified and as directed.

120

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Providing and fixing IBR approved insulated 'Y' type strainers of 20 mm dia for steam supply as per specifications and drawings complete all as specified and as directed.

10

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Providing, fixing, testing and commissioning of IBR approved steam trap assembly of 20 mm dia comprising of compact type steam trap, with inbuilt stop valves (CS body), disc valve, strainer complete with by-pass arrangement, flange, tee, elbow as of following sizes as per specifications and drawings. (Thermodynamic Steam Trap (IBR))

1

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Providing, fixing, testing and commissioning of IBR approved steam trap assembly of 15 mm dia comprising of compact type steam trap, with inbuilt stop valves (CS body), disc valve, strainer complete with by-pass arrangement, flange, tee, elbow as of following sizes as per specifications and drawings. (Thermodynamic Steam Trap (IBR))

4

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Providing, fixing, testing and commissioning of Non IBR approved float steam trap assembly 25 mm dia comprising of compact type steam trap, with inbuilt stop valves (CS body), disc valve, strainer complete with by-pass arrangement, flange, tee, elbow as of following sizes as per specifications and drawings. (Float Steam Trap (Non IBR))

61

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Providing, fixing, testing and commissioning of Non IBR approved float steam trap assembly 20 mm dia comprising of compact type steam trap, with inbuilt stop valves (CS body), disc valve, strainer complete with by-pass arrangement, flange, tee, elbow as of following sizes as per specifications and drawings. (Float Steam Trap (Non IBR))

8

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Providing, fixing, testing and commissioning pressure gauge of 150 mm dia with bronze stop cock complete all as specified and as directed.

2

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Providing, installation, testing and commissioning of required size of expansion loop of standard design for 125mm dia pipe complete all as specified and as directed. Note:- (i) For the IBR piping and equipments fitted, all supports shall account for both longitudinal and transverse stress. The supports shall be planned to make the installation seismically qualified. The design validation to be accounted by the GE/nominated consulting agency. (ii) Following testing need to be underatken for IBR and steam piping (a) DP test for all weld joints (b) Pressure testing for compelte piping (c) 2% of joints to be radiograph tested. Joints will be selected and witnessed for testing by TAC."

1

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(M) Steam Headers (In Boiler Room)

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Supply, installation, testing and commissioning of IBR certified steam header fabricated from ASTM A 106 Gr, B schedule 80. Thickness to suit ANSI B 36.10 (ends : 15 NB to 40NB- plain ends, 50NB and above- beveled ends) 150 mm dia of 2.5 meter sizes working pressure 10.5 Kg/Sq.cm, 3 Nos, steam inlets 50 mm dia, 1 Nos, 80 mm steam outlets 1 Nos. 40 mm dia complete all as specified and as directed.

1

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Supply and fixing of IBR approved safety valve on steam header 50mm dia complete all as specified and as directed.

1

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Supply, installation, testing and commissioning of pressure reducing station (PRS) (IBR approved) as per details and of following capacity (complete with insulation and aluminium cladding) complete all as specified and as directed. Locationn : Plant Room Fow Rate : 2000 Kg/hr inlet Pressure : 10 Kg/cm2 Outlet Pressure : 3 Kg/cm2

1

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(N) NON-IBR PIPING

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Providing, jointing, testing and commissioning of 15 mm dia ERW, heavy duty, MS pipes conforming to IS-1239 with all accessories like all fittings including tees, elbows, reducers, union, flanges, rubber gasket, washer including supporting/ fixing the pipe on floor/ wall/ceiling with clamps, hangers (using anchor fasteners) as per specification, insulation to condensate pipes & fittings in accordance with specifications rock wool 50mm thk 150 Kg/m3 density with aluminum cladding of 24 G. DP testing of all the weld joint with due reporting is to be accounted complete all as specified and as directed.

30

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Providing, jointing, testing and commissioning of 20 mm dia ERW, heavy duty, MS pipes conforming to IS-1239 with all accessories like all fittings including tees, elbows, reducers, union, flanges, rubber gasket, washer including supporting/ fixing the pipe on floor/ wall/ceiling with clamps, hangers (using anchor fasteners) as per specification, insulation to condensate pipes & fittings in accordance with specifications rock wool 50mm thk 150 Kg/m3 density with aluminum cladding of 24 G. DP testing of all the weld joint with due reporting is to be accounted complete all as specified and as directed.

30

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Providing, jointing, testing and commissioning of 25 mm dia ERW, heavy duty, MS pipes conforming to IS-1239 with all accessories like all fittings including tees, elbows, reducers, union, flanges, rubber gasket, washer including supporting/ fixing the pipe on floor/ wall/ceiling with clamps, hangers (using anchor fasteners) as per specification, insulation to condensate pipes & fittings in accordance with specifications rock wool 50mm thk 150 Kg/m3 density with aluminum cladding of 24 G. DP testing of all the weld joint with due reporting is to be accounted complete all as specified and as directed.

120

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Providing, jointing, testing and commissioning of 40 mm dia ERW, heavy duty, MS pipes conforming to IS-1239 with all accessories like all fittings including tees, elbows, reducers, union, flanges, rubber gasket, washer including supporting/ fixing the pipe on floor/ wall/ceiling with clamps, hangers (using anchor fasteners) as per specification, insulation to condensate pipes & fittings in accordance with specifications rock wool 50mm thk 150 Kg/m3 density with aluminum cladding of 24 G. DP testing of all the weld joint with due reporting is to be accounted complete all as specified and as directed.

24

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Providing, jointing, testing and commissioning of 50 mm dia ERW, heavy duty, MS pipes conforming to IS-1239 with all accessories like all fittings including tees, elbows, reducers, union, flanges, rubber gasket, washer including supporting/ fixing the pipe on floor/ wall/ceiling with clamps, hangers (using anchor fasteners) as per specification, insulation to condensate pipes & fittings in accordance with specifications rock wool 50mm thk 150 Kg/m3 density with aluminum cladding of 24 G. DP testing of all the weld joint with due reporting is to be accounted complete all as specified and as directed.

60

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Providing, jointing, testing and commissioning of 65 mm dia ERW, heavy duty, MS pipes conforming to IS-1239 with all accessories like all fittings including tees, elbows, reducers, union, flanges, rubber gasket, washer including supporting/ fixing the pipe on floor/ wall/ceiling with clamps, hangers (using anchor fasteners) as per specification, insulation to condensate pipes & fittings in accordance with specifications rock wool 50mm thk 150 Kg/m3 density with aluminum cladding of 24 G. DP testing of all the weld joint with due reporting is to be accounted complete all as specified and as directed.

180

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Providing and fixing, flexible steam hose of 25 mm dia (steel braided pipe) suitable for 10.5 bar pressure of saturated steam of 1.m length included flare nuts and other accessories which required to complete the system for working conditions complete all as specified and as directed.

120

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(Providing and fixing, flexible steam hose of 20 mm dia (steel braided pipe) suitable for 10.5 bar pressure of saturated steam of 1.m length included flare nuts and other accessories which required to complete the system for working conditions complete all as specified and as directed.

10

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Supply, installation, testing and commissioning of Mild steel 40 mm dia pipe, class C, heavy duty and fittings like tees, elbows, unions, bends plugs etc. For fuel oil piping including provision of supports etc. complete all as specified and as directed.

30

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Supply, installation, testing and commissioning of Mild steel 25 mm dia pipe, class C, heavy duty and fittings like tees, elbows, unions, bends plugs etc. For fuel oil piping including provision of supports etc. complete all as specified and as directed.

12

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Providing and fixing union bonnet globe valves of 50 mm dia having forged cast iron body, Non IBR type complete all as specified and as directed.

5

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Providing and fixing union bonnet globe valves of 40 mm dia having forged cast iron body, Non IBR type complete all as specified and as directed.

10

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Providing and fixing union bonnet globe valves of 25 mm dia having forged cast iron body, Non IBR type complete all as specified and as directed.

4

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Providing and fixing Union Bonnet Globe Non Return Valves of 50 mm dia having forged cast iron body, Non IBR type complete all as specified and as directed.

2

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Providing and fixing Union Bonnet Globe Non Return Valves of 40 mm dia having forged cast iron body, Non IBR type complete all as specified and as directed.

12

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Providing and fixing Union Bonnet Globe Non Return Valves of 25 mm dia having forged cast iron body, Non IBR type complete all as specified and as directed.

4

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Supply, installation, testing and commissioning of CS ball valve of 40 mm dia suitable for pressure of 10 Kg/ Sqcm complete with all necessary fittings complete all as specified and as directed.

4

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Supply, installation, testing and commissioning of CS ball valve of 25 mm dia suitable for pressure of 10 Kg/ Sqcm complete with all necessary fittings complete all as specified and as directed.

4

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Supply, installation, testing and commissioning of duplex oil filter with 120 mash SS screen 40mm dia complete all as specified and as directed. (Pressure Gauges and Temp Gauges (Industrial type))

1

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Supply, fixing, testing and commissioning of temp and pressure gauge 4" dial with isolation Valve- 1/2" for steam line for inside pressure indication with all fittings complete all as specified and as directed. Note-following testing need to be underatken for Non-IBR and steam piping:- (a) DP test for all weld joints (b) Pressure testing for compelte piping. All the reports of the testing shall be validate by the appointed TAC.

1

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Supply and installation of skid mounted condensate recovery system consisting of flash vessel along with safety valve, float trap assembly at the outlet of vessel and steam operated condensate pump along with recevier and mechanicla linkage assembly and float, with necessary fittings and pump shall be designed to handel a condensate load of 2000 Kg/hr (max) complete all as specified and as directed.

1

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(O) LIGHTNING PROTECTION

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Material and labour for air termination aluminium rod of 1 mtr length of material ALMgSi of dia16/10mm crimped on both the ends (tappered type), mounted with stainless steel clamp 3 Nos and fixing accessories including test parameters of mechanical load test for individual aluminium alloy rods-120 to 280 N/mm2, salt spray test-No sign of corrosion tested as per IEC 62561-11&2 complete all as specified and as directed.

18

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Material and labour for air termination aluminium rod of 2 mtr length of material ALMgSi of dia16/10mm crimped on both the ends (tappered type), mounted with stainless steel clamp 3 Nos and fixing accessories including test parameters of mechanical load test for individual aluminium alloy rods-120 to 280 N/mm2, salt spray test-No sign of corrosion tested as per IEC 62561-11&2 complete all as specified and as directed.

36

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Material and labour for air termination aluminium rod of 3 mtr length of material ALMgSi of dia16/10mm crimped on both the ends (tappered type), mounted with stainless steel clamp 3 Nos and fixing accessories including test parameters of mechanical load test for individual aluminium alloy rods-120 to 280 N/mm2, salt spray test-No sign of corrosion tested as per IEC 62561-11&2 complete all as specified and as directed.

36

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Material and labour for GI strip 32X6 mm as earth continuity conductor including fixing arrangement with porcelian insulators at a distance of 450 mm complete all as specified and as directed.

100

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Material and labour for aluminium strip 25X3 mm as roof / down earth continuity conductor including fixing arrangement with porcelian insulator at a distance of 450 mm complete all as specified and as directed.

900

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Material and labour for earthing complete with GI plate electrode of size 600 x 600 x 6mm thick buired directly in ground vertically at a depth not less 2.25 mtr below normal ground level with top edge of earth plate at a depth not less than 1.5 mtr below normal ground level surrounded from all sides by 1.5 cm thick packed layer of charcoal of dust and common salt filling in alternate layers and making electrode connection by using GI strip of size 32X6 mm by means of bolts nuts check nuts and washers made of brass and earth strip protected by light grade 40mm dia GI Pipe upto test point and connected to main switch board are main controlled board with provision of GI pipe mediumt graded 20mm bore for watering including funnel wire mass RCC pit cover and PCC chamber pit with 1:2:4 type C2 (including excavation earth work) on plate No. 3 of SSR Part-1 complete all as specified and as directed. Note : Earth strip and its protection pipe upto and including 7.5 mtr only from the top of earth electrode are included under this item and additional earth strip/protection pipe etc. if any required at site shall be measured and paid for separately.

16

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(P) DEMOLITION, DISMANTLING AND TAKING OUT

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Taking down PTMT stop valves/angle valves 15mm complete all as directed.

4

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Taking down PTMT bib taps and pillar taps 15mm bore complete all as directed.

2

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Taking down PTMT stop valves/angle valves 20mm complete all as directed.

4

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Taking down PVC flushing system complete all as directed.

1

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Taking out LT panel from pump house bulding complete as directed.

1

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Taking out CI/DI pipe line 150 MM dia fanged/socketed type from bore well to O/H tank complete all as directed.

100

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Taking out point wiring from bulding complete all as directed.

15

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Taking down rolling shutter exc 4 Sqm but not exc 10 Sqm complete all as directed.

1

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(Q) FIRE DETECTION AND ALARM SYSTEM

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Supply, installation, testing and commissioning of intelligent addressable fire alarm control panel with following specifications given below complete all as specified and as directed. (i) The fire alarm control panel shall have 5 loop capacity and expandable capacity from 2 to 16 SLC loops with each supporting 127 devices of any combination and 127 analog sounder bases. (ii) It shall have UL listed 10th edition, 4 programmable class B (style Y) NAC circuits rated 2.5 Amps each, class B or 2 Class A with internal synchronization. (iii) The user shall have a choice of using the panel with 5.25 A (charges up to 60 Ah) or 10.25 A (charges up to 100 Ah) power supply.

1

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(iv) The panel shall have 3 voltage-free programmable inputs and 5 programmable relay outputs 30 V DC 1 Amp, 7 inch full-color resistive touch screen with intuitive user interface, up to 24 programmable soft “function keys”, up to 64 user login accounts, hard-wired fire and trouble routing inputs and outputs, modular and expandable electronics, 400 sub address points per loop (800 per loop module), option to “invert” inputs and outputs. (v) The panel shall support up to 5000 programmable cause and effects entries over 40,000 inputs and outputs, 10,000 events log @ 1 second resolution, 2000 software zones, 5000 software groups, 2 AUX 24V output each rated at 900 mA, can be networked with programmable functionality, programming via USB port to PC or memory stick. (vi) The panel shall have dedicated RS232 serial port for optional printer, UL approved complete all as specified and as directed.

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Supply and fixing voltage stabilizer for automatic operation, single phase naturally air cooled indoor type and designed for input variation between 170 V to 250 V with output voltage stabilized at 230 V with accuracy of ± 2.5% and of capacity 1 KVA complete including installation, testing & commissioning all as specified and as directed.

1

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Supply, installation, testing and commissioning of network vision annunciator/repeater panel including connection to FACP, full color 7” (800 x 480 pixel) interface, replicates information displayed at the FACP, automatic display brightness adjustment, internal buzzer, connects via control panel network terminals, low current, 24v dc powered, configurable functionality, enable key-switch, sheet steel enclosure, approved by UL complete all as specified and as directed.

1

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Supply, installation, testing and commissioning of multisensor detectors, addressable type with heat and smoke sensor, approved by UL and FM complete all as specified and as directed.

180

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Supply, installation, testing and commissioning Beam Master detector with Transmitter and receiver (incl power supply units & Module) Detectors Complying with and type certified to EN - 45 Addressable type smoke detector Photoelectric /Optical with base with self built intelligence as per IS: 11360Approved by UL and FM complete all as specified and as directed.

4

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Supply, installation, testing and commissioning of addressable monitor module, approved by UL and FM complete all as specified and as directed.

8

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Supply, installation, testing and commissioning of addressable control module, approved by UL and FM complete all as specified and as directed.

26

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Supply, installation, testing and commissioning of addressable manual pull station features including addressable integrated design, all metal construction, extremely easy to operate, bi-colored status LED indicates standby and alarm conditions, address is programmable in EEPROM, enclosed switch with glass rod, terminals accept up to 14AWG wire, ADA compliant, approved by UL and FM complete all as specified and as directed.

10

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Supply, installation, testing and commissioning of low profile horn/strobe, nominal voltage 24VDC and produce 100 DBA @ 10ft, minimum flash rate of 1Hz regardless of input voltage, approved by UL and FM complete all as specified and as directed.

16

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Supply, installation, testing and commissioning of response indicator complete all as specified and as directed.

50

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Supply, installation, testing and commissioning of short circuit isolator, ability to locate between any devices on the SLC loop, indicate of a single short circuit by a yellow LED, Ul and FM approved complete all as specified and as directed.

15

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Supply and drawing of 2 Core X 1.5 Sqmm copper conductor armoured cable, ISI marked complete all as specified and as directed.

2900

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Supply and drawing of 4 Core X 1.5 Sqmm copper conductor armoured cable, ISI marked complete all as specified and as directed.

200

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Supply, installation, testing and commissioning of siren with electric motor copper wound of min capacity 1/2 HP, 10,000 RPM, double headed working on 240 volts AC and sound range 2 Km area complete all as specified and as directed.

1

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Supply and fixing emergency addressable lighting control panel (approved as per BS EN 60598-2-2 by LIA laboratories ltd) with two lighting lines with maximum of 254 devices on both lines, up to 127 devices per line, luminaire line length 500/1000 meters, System work on extra low voltage complete all as specified and as directed.

1

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Supply and fixing ELS panel transformer 230 V with an output of 35V AC and is placed between mains and EL2 control panel (approved as per BS EN 60598-2-2 by LIA laboratories ltd) complete all as specified and as directed.

1

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Supply and fixing key pad with an LCD to control, read and configure the main ELS control panel complete all as specified and as directed.

1

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Supply and fixing addressable exit signage visible from 20 mtrs (approved as per BS EN 60598-2-2 by LIA laboratories ltd) with integral battery capacity of 3 hrs and bi-coloured LED status indicator, available in left, right, down signs with batteries incorporated into each luminaire shall be polymer lithium Ion technology and incorporate over voltage, over current and deep discharge protection circuitry, provides at least 3 hours luminaire operation when fully charged complete all as specified and as directed.

20

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Supply and fixing addressable closed area LED down lighter (approved as per BS EN 60598-2-2 with BS EN 60598-1:2008+A11 by LIA laboratories ltd) with integral battery capacity of 3 hrs and bi-coloured LED status indicator complete all as specified and as directed.

25

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Supply and fixing addressable open area LED down lighter (approved as per BS EN 60598-2-2 with BS EN 60598-1:2008 +A11 by LIA laboratories ltd) with integral battery capacity of 3 hrs and bi-coloured LED status indicator complete all as specified and as directed.

25

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Supply and fixing terminal server TCP/IP-RS232 converter complete all as specified and as directed.

2

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Supply and fixing ethernet switch 8 port complete all as specified and as directed.

1

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(R) EFFLUENT TREATMENT PLANT

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Design, supply, installation, commissioning and testing of intermittantly run automatic Effluent treatment plant (ETP) of capacity 10 KLD (3-3.5 KLD each of chrome, cynide and acid/alkali effluents) with digital monitor of PH / Flow parameters of effluent before and after the treatment for effluents of elctroplating shop. The design should cater for input effluent coming form electro plating workshop of Air force station at 3 BRD Chandigarh to be treated as per standards published vide MOEF Gazette notification Part II- sec 3(ii) dt 01-01-2016 and also to the norms of central/lstate PCB. The line of treatment shall be seperate for chrome, cynide and acid/alkali effluents for entire processes to achieve desined output parameters. The filter feed sump, dual media filter, activated carbon filter and treated effluents collection sump can be common for all the three effluents. the design treatment procedure and all stages involved in the treatment process shall be got designed from any one of the reputed OEM's (Sombansi Enviroment Pvt Ltd/ Optimus Pvt Ltd/ Hydroparyavaran Pvt Ltd or equivalent as approved by accepting officer. Test report for ETP raw water inlet & treated water outlet , Plant operation & maint schedule and ETP training for one week to industrial staff/ user to be provided. Note : (i) Input characterstics for effluents are as below: a) pH : 6.5-7 b) Total Metal (Zn, Cu, Ni, Al, Fe, Cr, Cd, Pb, Sn,Ag) : 10 mg/l c) Aluminium (as Al) : 5 mg/l

1

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d) Nickel (as Al), : 3 mg/l e) Total Chromium (as Cr), : 2.5 mg/l f) Tin as Sn, : 2 mg/l g) Cynaide (as CN), : 0.2mg/l h) Zinc as Zn : 5 mg/l i) Lead (as Pb), : 0.1 mg/l j) Iron as Fe, : 3 mg/l k) Cadmium (as Cd), : 2 mg/l l) Silver (as Ag) mg/l : 0.5 mg/l m) TDS : 2494 mg/l n) TSS : 1436 mg/l o) COD : 940 mg/l (p) BOD (3 days at 27deg C) : 425 mg/l (q) Oil & Grease : 30 mg/l (ii) Output/ Treated Effluent characterstics :- : a) pH : 6.5 - 7 b) Total Metal (Zn, Cu, Ni, Al, Fe, Cr, Cd, Pb, Sn,Ag) : 0. 2 mg/l c) Aluminium (as Al) : 0.05 mg/l d) Nickel (as Al), : 0.05 mg/l e) Total Chromium (as Cr), : 0.05 mg/l f) Tin as Sn, : 0.05 mg/l g) Cynaide (as CN), : 0.2mg/l h) Zinc as Zn : 0.15 mg/l i) Lead (as Pb), : 0.05 mg/l j) Iron as Fe, : 0.05 mg/l k) Cadmium (as Cd), : 0,05 mg/l l) Silver (as Ag) mg/l : 0.05 mg/l

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(m) TDS : 2100 mg/l (n) TSS : 10 mg/l (o) COD : 100 mg/l / As arising (p) BOD (3 days at 27deg C) : 20 mg/l (q) Oil & Grease : 10 mg/l (iii) All the civil structure / sump/ pipe lines/ foundation wk etc after the collection chambers ( 03 Nos collection chambers made of RCC & Plant room is excluded ) will be included in the quoted price . (iv) ETP should be operated for five years after DLP by the contractor as phase 2 of this contract. Amount will be paid seperately for the same under respective item of the schedule. Contractor shall be responsible for effluent quality / parameters as desrided by regulatory auth forthe said period. Replacement of any component / euipment (if reqd ) shall be borne by the contractor. (v) Contractor shall be responsible for testing of sufficeient Nos of samples from output of ETP in order to receive punjab PCB clearence certificate. Any modification work reqd to achieve the requisite parameters for obtaining Punjab PCB / CPCB clearance have to be done by the contractor without any additional cost.

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Design, Manufacture, supply, installation/ erection, testing and commissioning of vertical flow packed tower type wet scrubber with mist eliminitor suitable for Acid, Alkaline & Cyanide Fumes of 5000 CFM capacity and as per details given complete with all accessories like recirculation pump set , automation water supply and level controls , recirculation tank , inter connnnecting HDPE/PPH piping/ access ports & doors/Distributor cell/Packing column/spraying circuit iwith nozzles, including all electrical ,connection water connection and fume extration duct inlet and outlet connection , PCC fundation as per OEM/ fixing MS clamps / for angle supports/ connection flanges etc. complete all as specified and as directed. Notes :- (i) Process Description: The exhaust fumes form electroplating line are sucked by exhaust blower through the scrubber. Fumes in air move up the packed tower, Counter current to the liquid spray. The process should involve establishing maximum contact between liquid and fume using a fine, intense spray with a high efficiency exchange screen separating each section. The scrubber should be equipped with a demister at the top which will remove most of the mist produced by the spraying in the tank below and connected to nearby drain pipe not more than 3 mtr for further treatment in ETP.

4

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(ii) Construction : The integrated body and water storage tank of the scrubber shall be made out of 5mm thick PPGL sheet + 5mm FRP lining suitable for Acid, Alkaline & Cyanide Fumes. Flow looking windows to be provided to see flow and spray working. The Structure has to be suitable reinforced for appropriate strength as per OEM.Packing fill & removal doors have to be provided at suitable place of packing tower. Rates are inclusive of upto 5 mtr connecting duct work incl all accesories from srucbber outlet to chimney inlet. (iii) Access ports/doors : The Scrubber shall have suitable access ports/door to allow limited access to the internal parts of the unit for cleaning and other maintenance work. The shell shall have round flanged pipe connection. (iv) Dimension : The Scrubber shell diameter should be suitable to provide the rated exhaust capacity with a face velocity 3-3-5 m/sec across it. The height of the packing tower.etc to be designed to suit the capacity. (v) Distributor cell/Packing column : The Scubber shall have packing tower filled with pall ring packing made of PP with mim 600 mm packing height to ensure maximum contact for scrubbing fumes while passing through the tower column. The support grid should be strongly reinforced to bear the vibrations and the packing tower. (vi) Spray nozzles : Spray nozzle set to be provided for making liquid cloud which falls on the distributor panel as rain. Fumes should move counter current. Nos & size of nozzles to be selected for effective and efficient output for scrubber.

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(vii) Mist eliminator :- The Scrubber unit shall have a mist eliminator unit of meshed wire/PVC mounted above packing column to achieve entrained liquid seperation. (viii) Recirculation Pump : Suitable capacity of mono block Pump set having CI body , SS 304 impeller inlcl suitable size HDPE piping and Valves, Liquid flow indicator etc and pump set of Make : Kirloskar/CG/ KSB . The tank must be equipped with electrically operated solenoid valve for auto filling. (x) Accesories :- pressure gauge at inlet and outlet scrubber of suitable capacity to be provided. Pollution mesurement port should also be provide at both inlet & outlet of wet scrubber. Flowmeter for water recirculation should also be provided. (xi) Inspection and testing : GA drawing , including GTP of wet scrubber must be approved by GE before execution . Pre-commissioning test has to be done by IEM or third party as per procedure in vouge.

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All as per sl item No 14.197 above, but of 10000 CFM capacity complete with all accessories complete all as specified and as directed.

1

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All as per sl item No 14.197 above, but of 15000 CFM capacity complete with all accessories complete all as specified and as directed.

7

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All as per sl item No 14.197 above, but of 20000 CFM capacity complete with all accessories complete all as specified and as directed.

6

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All as per sl item No 14.197 above, but of 25000 CFM capacity complete with all accessories complete all as specified and as directed.

1

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Supply, installation, testing and commissioning of centrigugal blower of 5000 CFM complete all as specified and as directed to comprises with the following specifications:- Static Pressure (mm wg) : 150-200 ,Medium : Fumes,Temperature (º C) : Ambient, Speed (RPM) : 1500-2000 , Drive : Direct,Rotation : Clockwise from suction, Discharge : VERTICAL, Overall Size Casing : MS, Balance : Dynamic, Impeller : Backward Inclined (Direct driven by Motor), Motor : Crompton/ Siemens or equivalent, capacity - 10 HP, Protection : IP-55, Insulation : “F” Class, Input Supply : AC 3 Phase, 400/440 ,50 Hz, Conforming : IS-325, Starter (415V, 50Hz/60 Hz) : Siemens/ L& T or equivalent, 3 Phase , Painting : Epoxy Redoxide & Powder coated, Rubber Pad( Antivibration) : 4 For each/per Machine, Flanges : Inlet, Outlet & Counter Supply and fIx Pressure Direct Driven PP Centrifugal Blower with clamp adapter, Electro galvanized stand base frame and fasteners, weather cowl, stack support, motor guard, bird mesh, inlet and outlet flexible hose connections upto chimney stack, TEFC B3/Foot mounted 3phase 50Hz, IE3.Terminal box should be on top side. Motor Shall be compatible for VFD Operation. Note : Rate are inclusive of PCC foundation and nut & bolt etc reqd of installation of blower.

1

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Supply, installation, testing and commissioning of centrigugal blower of 10000 CFM complete all as specified and as directed to comprises with the following specifications:- Static Pressure (mm wg) : 150-200 ,Medium : Fumes,Temperature (º C) : Ambient, Speed (RPM) : 1500-2000 , Drive : Direct,Rotation : Clockwise from suction, Discharge : VERTICAL, Overall Size Casing : MS, Balance : Dynamic, Impeller : Backward Inclined (Direct driven by Motor), Motor : Crompton/ Siemens or equivalent, capacity - 20 HP, Protection : IP-55, Insulation : “F” Class, Input Supply : AC 3 Phase, 400/440 ,50 Hz, Conforming : IS-325, Starter (415V, 50Hz/60 Hz) : Siemens/ L& T or equivalent, 3 Phase , Painting : Epoxy Redoxide & Powder coated, Rubber Pad( Antivibration) : 4 For each/per Machine, Flanges : Inlet, Outlet & Counter Supply and fIx Pressure Direct Driven PP Centrifugal Blower with clamp adapter, Electro galvanized stand base frame and fasteners, weather cowl, stack support, motor guard, bird mesh, inlet and outlet flexible hose connections upto chimney stack, TEFC B3/Foot mounted 3phase 50Hz, IE3.Terminal box should be on top side. Motor Shall be compatible for VFD Operation. Note : Rate are inclusive of PCC foundation and nut & bolt etc reqd of installation of blower.

2

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Supply, installation, testing and commissioning of centrigugal blower of 15000 CFM complete all as specified and as directed to comprises with the following specifications:- Static Pressure (mm wg) : 150-300 ,Medium : Fumes,Temperature (º C) : Ambient, Speed (RPM) : 1500-2000 , Drive : Direct,Rotation : Clockwise from suction, Discharge : VERTICAL, Overall Size Casing : MS, Balance : Dynamic, Impeller : Backward Inclined (Direct driven by Motor), Motor : Crompton/ Siemens or equivalent, capacity - 25 HP, Protection : IP-55, Insulation : “F” Class, Input Supply : AC 3 Phase, 400/440 ,50 Hz, Conforming : IS-325, Starter (415V, 50Hz/60 Hz) : Siemens/ L& T or equivalent, 3 Phase , Painting : Epoxy Redoxide & Powder coated, Rubber Pad( Antivibration) : 4 For each/per Machine, Flanges : Inlet, Outlet & Counter Supply and fIx Pressure Direct Driven PP Centrifugal Blower with clamp adapter, Electro galvanized stand base frame and fasteners, weather cowl, stack support, motor guard, bird mesh, inlet and outlet flexible hose connections upto chimney stack, TEFC B3/Foot mounted 3phase 50Hz, IE3.Terminal box should be on top side. Motor Shall be compatible for VFD Operation. Note : Rate are inclusive of PCC foundation and nut & bolt etc reqd of installation of blower.

7

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Supply, installation, testing and commissioning of centrigugal blower of 20000 CFM complete all as specified and as directed to comprises with the following specifications:- Static Pressure (mm wg) : 150-300 ,Medium : Fumes,Temperature (º C) : Ambient, Speed (RPM) : 1500-2000 , Drive : Direct,Rotation : Clockwise from suction, Discharge : VERTICAL, Overall Size Casing : MS, Balance : Dynamic, Impeller : Backward Inclined (Direct driven by Motor), Motor : Crompton/ Siemens or equivalent, capacity - 30 HP, Protection : IP-55, Insulation : “F” Class, Input Supply : AC 3 Phase, 400/440 ,50 Hz, Conforming : IS-325, Starter (415V, 50Hz/60 Hz) : Siemens/ L& T or equivalent, 3 Phase , Painting : Epoxy Redoxide & Powder coated, Rubber Pad( Antivibration) : 4 For each/per Machine, Flanges : Inlet, Outlet & Counter Supply and fIx Pressure Direct Driven PP Centrifugal Blower with clamp adapter, Electro galvanized stand base frame and fasteners, weather cowl, stack support, motor guard, bird mesh, inlet and outlet flexible hose connections upto chimney stack, TEFC B3/Foot mounted 3phase 50Hz, IE3.Terminal box should be on top side. Motor Shall be compatible for VFD Operation. Note : Rate are inclusive of PCC foundation and nut & bolt etc reqd of installation of blower.

3

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-

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Supply, installation, testing and commissioning of centrigugal blower of 25000 CFM complete all as specified and as directed to comprises with the following specifications:- Static Pressure (mm wg) : 150-300 ,Medium : Fumes,Temperature (º C) : Ambient, Speed (RPM) : 1500-2000 , Drive : Direct, Rotation : Clockwise from suction, Discharge : VERTICAL, Overall Size Casing : MS, Balance : Dynamic, Impeller : Backward Inclined (Direct driven by Motor), Motor : Crompton/ Siemens or equivalent, capacity - 40 HP, Protection : IP-55, Insulation : “F” Class, Input Supply : AC 3 Phase, 400/440 ,50 Hz, Conforming : IS-325, Starter (415V, 50Hz/60 Hz) : Siemens/ L& T or equivalent, 3 Phase , Painting : Epoxy Redoxide & Powder coated, Rubber Pad( Antivibration) : 4 For each/per Machine, Flanges : Inlet, Outlet & Counter Supply and fIx Pressure Direct Driven PP Centrifugal Blower with clamp adapter, Electro galvanized stand base frame and fasteners, weather cowl, stack support, motor guard, bird mesh, inlet and outlet flexible hose connections upto chimney stack, TEFC B3/Foot mounted 3phase 50Hz, IE3.Terminal box should be on top side. Motor Shall be compatible for VFD Operation. Note : Rate are inclusive of PCC foundation and nut & bolt etc reqd of installation of blower.

3

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Supply and fixing of support system for chimney Stack of PP-FRP ducts with necessary Clamps, MS Channel Supports for each Scubber base, vertical supports & sampling pateform etc. complete all as specified and as directed. Note : (i) rates are inclusive of fabrication and welding wk reqd of plateform work. (ii) Connecting collaspsable flexible hoses reqd for connection of duct to tank lip outlet is in user scope of work.

22000

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Supply and fixing PP-FRP ducting using 3 mm thick sheet wit 3 mm thick FRP lining, polypropylene - lined (PPGL) ducting / plenum including flanges & bends, gasket, support with threaded rod, clamps, anchor fasteners, washer nuts and bolts and complete all as specified and as directed.

1700

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-

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supply and fixing of PP/FRP moulded single leaf Butterfly Manual damper with Both side flanges. Of 200 mm dia complete all as specified and as directed.

100

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-

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supply and fixing of PP/FRP moulded single leaf Butterfly Manual damper with Both side flanges of 150 mm dia complete all as specified and as directed.

80

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-

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Supply, installation, testing and commissioning of Double skin Fresh air Ventilation unit with 43mm Thick Puff insulated panel. Outer skin will be 0.6mm Pre-coated G.I and inner skin will be 0.6mm Plain G.I., Fan section constructed in 24G PPGI with inspection door with backward flow fan, IE-3 Motor with 415 Volts, 3-phase,50 Hz Drive pulley V-groove, Taper lock and 10 Mircon Pre-Filter with G.I Frame of capacity 35000 CFM / 75mm Static Pressure Note : (i) General arrangement of drawing :The supplier has to furnish general arrangement of drawing for the AHU with relevant dimension to the GE for Approval. (iii) Rates are inclusive of the structural support reqd for the mounting of units.

4

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-

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Material and labour for G.I. sheet metal duct work as per IS-655 with supports, 3mm neoprene self adhesive rubber gasket, nuts & bolts, air balancing / air adjustement as per specifications & design requirements etc. of 0.63 MM (24G) complete all as specified and as directed

130

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-

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All as per sl item No 14.212 above, but of size 0.80 MM (22G) complete all as specified and as directed.

130

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-

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All as per sl item No 14.212 above, but of size 1.00 MM (20G) complete all as specified and as directed.

1100

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-

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All as per sl item No 14.212 above, but of size 1.20 MM (18G) complete all as specified and as directed.

20

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-

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Note for SI item No. 14.197 to 14.215 :- (I) All the specification regarding the fume extraction system have been indicated on minimum basis and to be followed forguidance purpose. Contactor has to design the entire system including ducting from lip suction hood of respective tanks, scrubbers, blowers andchimney stack based upon the sute conditions and execute through a reputed OEM (KAMTESS/ GROWEL/ PS GLOBAL or equivalent as approved by accepting officer) having expertee in fume extration system. Anydeviation on higher side from the specified values required for meeting the lataest emission norms has to be done by contractor without any additional cost basis. (ii) Exhaust from chimney stsck shall meet the latest emmission norms established by CPCB/PCB/ environmetal regulatory bodies. testing of sufficient samples of the scrubber inlet and chimney stack outlet to be conducted through a NABL accrediated Lab for persual of Punjab control board in order to obtain clearance from them for all the 16 No of rows. Cost of testing of samples or any other modification work reqd in order to obtain PPCB clearance forthe 16 No of lines should be borne by the contractor without any additional cost basis. (iii) Comprehensive maintenance of fume extration system will be done by contractor for5 years after DLP period of 2 years asphase 2 of thiss contract. Amount for the same will be paid seperately under respective item of the schedule.

-

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-

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Material and labour for neoprene base fabric, UL Classified flexible connections for AHUs complete all as specified and as directed.

4

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-

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Material and labour for aluminium adjsutable opposed Blade Grille Dampers complete all as specified and as directed.

12

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-

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Material and labour for extruded aluminium section linear grilles of required airflow angles without volume control damper and power coating as per approved shades complete all as specified and as directed.

12

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-

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(S) INTERNAL WATER SUPPLY

-

-

-

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Supply and fixing 15mm bore (concealed) angle valve of cast copper alloy chromium plated, fancy type, screwed down, high pressure with crutch or butterfly handle, screwed both ends for iron pipe or for unions and fixed complete all as specified and as directed.

14

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-

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Supply and fixing PVC connection for hot water to mixer connection 15mm, 45mm long with PTMT nuts complete all as specified and as directed.

3

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-

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(T) AREA DRAINAGE, SEWAGE DISPOSAL AND FENCING/COMPOUND WALL/GATE

-

-

-

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Material and labour for brick work with old size fly ash bricks, straight or curved on plan exceeding 6 m mean radius built in Cement Mortar 1:4 complete all as specified and as directed.

22.8

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-

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Material and labour for fly ash brick work, old size, straight or curved on plan exceeding 6 metre mean radius built in half brick wall using cement mortar 1:4 complete all as specified and as directed.

382.5

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Total amount of Schedule 'A' Part XIV (MISC B/R & E/M ITEMS) C/o to General Summary on Srl Page No. _______

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

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GENERAL SUMMARY

-

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-

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Lumpsum price worked out by the contractor for “BUILDINGS AND STRUCTURES” as listed in Schedule 'A' Part - I above/below the lumpsum price of Rs. 15,08,60,000.00 as inserted by MES for Schedule ‘A’ Part -I on Srl Page No. 35

1

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150860000

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Lumpsum price worked out by the contractor for “ETP SHED” as listed in Schedule 'A' Part - II above/below the lumpsum price of Rs. 4,83,815.79 as inserted by MES for Schedule ‘A’ Part -II on Srl Page No. 38

1

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483815.79

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Lumpsum price worked out by the contractor for “EXCAVATION, EARTHWORK AND SITE CLEARANCE” as listed in Schedule 'A' Part - III above/below the lumpsum price of Rs. 17,02,592.90 as inserted by MES for Schedule ‘A’ Part - III on Srl Page No. 40

1

-

1702592.9

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Lumpsum price worked out by the contractor for “INTERNAL WATER SUPPLY” as listed in Schedule 'A' Part-IV above/below the lumpsum price of Rs.34,883.91 as inserted by MES for Schedule ‘A’ Part - IV on Srl Page No.43

1

-

34883.91

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Lumpsum price worked out by the contractor for “INTERNAL ELECTRIFICATION" as listed in Schedule 'A' Part - V representing above/below the lumpsum price of Rs.17,47,522.34 inserted by MES for Schedule ‘A’ Part - V on Srl Page No.51

1

-

1747522.34

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Lumpsum price worked out by the contractor for “EXTERNAL WATER SUPPLY" as listed in Schedule 'A' Part - VI representing above/below the lumpsum price of Rs. 6,66,857.23 inserted by MES for Schedule ‘A’ Part - VI on Srl Page No. 55

1

-

666857.23

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Lumpsum price worked out by the contractor for “EXTERNAL ELECTRIC SUPPLY" as listed in Schedule 'A' Part - VII representing above/below the lumpsum price of Rs. 95,18,669.88 inserted by MES for Schedule ‘A’ Part - VII on srl page No. 61

1

-

9518669.88

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Lumpsum price worked out by the contractor for “AREA DRAINAGE” as listed in Schedule 'A' Part - VIII representing above / below the lumpsum price of Rs. 3,88,546.67 as inserted by MES for Schedule ‘A’ Part - VIII on Srl Page No. 63

1

-

388546.67

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Lumpsum price worked out by the contractor for “SEWAGE DISPOSAL” as listed in Schedule 'A' Part - IX representing above / below the lumpsum price of Rs 2,66,788.34 as inserted by MES for Schedule ‘A’ Part - IX on Srl Page No. 66

1

-

266788.34

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Lumpsum price worked out by the contractor for “ROAD/PATH/CULVERT/HARD STANDING" as listed in Schedule 'A' Part - X representing above/below the lumpsum price of Rs. 24,09,162.61 inserted by MES for Schedule ‘A’ Part - X on Srl Page No. 70

1

-

2409162.61

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Lumpsum price worked out by the contractor for “FENCING/COMPOUND WALL/GATE” as listed in Schedule 'A' Part - XI representing above / below the lumpsum price of Rs. 12,76,214.80 as inserted by MES for Schedule ‘A’ Part - XI on Srl Page No. 75

1

-

1276214.8

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Lumpsum price worked out by the contractor for “LIGHTNING PROTECTION/ ADDITIONAL E/M ITEMS” as listed in Schedule 'A' Part - XII representing above / below the lumpsum price of Rs. 2,79,496.56 as inserted by MES for Schedule ‘A’ Part - XII on Srl Page No. 77

1

-

279496.56

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Lumpsum price worked out by the contractor for “DEMOLITION, DISMANTLING AND TAKING DOWN” as listed in Schedule 'A' Part - XIII representing above / below the lumpsum price of Rs. 68,130.00 as inserted by MES for Schedule ‘A’ Part - XIII on Srl Page No. 79

1

-

68130

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Total amount of SCHEDULE 'A' PART - XIV (MISC B/R & E/M ITEMS) brought forwarded from Serial Page No.____

-

-

-

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Note: The amount against Schedule of Credit on Page No. ______ shall be deducted from the total lump sum amount while deriving the Lump Sum for Acceptance.

-

-

-



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