Military Engineer Services Tender

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Military Engineer Services - MES Tender

Works
Software and IT Solutions
Eprocure
Opening Date20 May 2024
Closing DateCancelled
Tender Amount₹ 1,42,36,000 
Notes
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Costs

Description

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Periodical Maintenance for Master PLC Control panels of Instrumentation systems laid at SDD pump house and the work includes as follows:- The work involves WinCC, VB code, Ladder, STL, SCL, FBD for PLC & SCADA equipment for running & operation of 1800mm BFV Flooding Valve system controls, Deflooding Pump system controls, stripping pump controls, drier & drainage system controls and associated equipments, firemain pump system controls and associated equipments of SDD pump house located at different sites, connected control/ communication cables includes all complete accesories within the SDD pump house by providing One (01) Application Engineer on all days including Sundays and Holidays as Dockyard routine and all as specified and directed by Engineer In-charge.

335

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Note: OEM Services - COTMAC ELECTRONICS Pvt Ltd (a) Contractor shall deploy Service Engineer trained by the OEM or Authorised representative of the OEM only. (b) Deployment of Service Engineers for Running & Operation SDD Pump House Equipment shall be specified working timings of User includes sundays & holidays. (c) Contractor shall submit necessary certificates/ documents from the OEM for the Service Engineer/ rep of OEM Authorised/ past Experience working under OEM/ Equivalennt OEM equipments before comencement of work. (d) Contractor shall submit Servicing/ maintenance report as per OEM certified performa and periodicy. (e) Any changes to the PC Hardware and SCADA software, report format, operational screens, creation of soft keys, operational datas are not permisible without written consent of User Department/ GE. (f) Contractor shall submit memorandum of understanding (MOU) with OEM/ OEM Authorised of PLC & SCADA system or submit the Document evidence of Experience of Deployed staff before commencement of work. (g) All required spare parts are measured as supply only here-in-after.

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i) PLC (Programmable Logic Controller) based Monitoring Annunciating Master control panel automatic pump and valve control for 3 Nos - Vacuum pumps, 01 No – Drainage pump, 02 Nos – Stripping pumps, 01 No – Drier pump, 05 – Nos motorised valves ii) PLC (Programmable Logic Controller) based Monitoring Annunciating Master control panel automatic pump and valve control for 3 Nos – Dewatering pumps, 03 Nos – Industrial pumps, 03 Vacuum pumps, 01 – No Drier pump, 05 No motorized valves iii) Guided Wave Type Dock Level sensors with 0-30 Mtr range iv) Transmitter with 01-10 kg/Sq cm range v) Integrated Sump/ Pit Water Level sensors with 0-10 Mtr range

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Periodical maintenance for Power control systems of both Slave & Master PLC panels includes Analog & Digital I/O signals, Fused & Non-Fused terminals etc. The work involves by keeping High skilled technicians having any Industrial automation to trouble rectification and running equipments such as 1800mm BFV Flooding Valve system controls, Deflooding Pump system controls, stripping pump controls, drier & drainage system controls and associated equipments, firemain pump system controls and associated equipments of SDD pump house includes all PLC panels as scheduled in above Ser 1.02 & 2.02 located at different sites, connected power/ control/ communication cables, Operating SCADA desks includes all complete accesories within the SDD pump house and surroundings by providing two (02) high skilled technicians (elctrical/ electronics/ instrumentation) on all days including Sundays and Holidays as Dockyard routine and all as specified and directed by Engineer In-charge.

335

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Attending day to day complaints, call on repairs, attending breakdown, rectifiaction of all fault and periodical servicing / maintenance of SCADA based MIMIC panel, all PLC automation panel boards as mentioned in Schedule Ser/ Sub Ser of 1 & 2 of above, water level sensors & pressure transmitters, web smart switches, single mode media converters, PC based engineering control station SCADA and other SCADA related items installed at various locations of SDD pump house complete all as specified and directed.

60

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Nature of Periodical Routoine Maintenance/ Services: OEM Services - COTMAC ELECTRONICS Pvt Ltd (a) Daily: (i) AC power supply checks (ii) Earthing Checks (iii) DC power supply checks (iv) Check LED indicator (v) Check operating Enviornment - Temp, humidity etc. (b) Weekly: (i) PLC Backup/ Memory Card (ii) Check connections - make sure all connections, plugs and wiring are done properly (iii) Inspect field devices (iv) SCADA PC Check (c) Monthly: (i) Check LED Indicator (ii) Check IO Modules (iii) Check Relay modules (iv) Check communication cables (v) Clear dust and check venting (vi) Remove unwanted files and backups

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(d) Quarterly: (i) Check IO Modules (ii) Check program functionality (iii) Remove unnecessary items - List it in comment section (e) Half Yearly: (i) Check Program functionality (f) Annually: (i) Check HMI OS updates (ii) Check the Application software's validity

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Supply the following mandatory spares during operation as running time basis & as well to carryout periodic routine maintenance within 30 days of commencing the work and handover material to user department for instant requirement. OEM Services - COTMAC ELECTRONICS Pvt Ltd

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CPU 1512SP-1, MLFB- 6ES75121DK010AB0

2

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Memory Card - 4MB, MLFB - 6ES79548LC030AA0

2

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ET 200SP, DI 16x 24V DC ST, PU 1, MLFB - 6ES71316BH010BA0

5

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ET 200SP, DQ 16x 24V DC/0,5A ST, PU 1, MLFB - 6ES71326BH010BA0

5

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ET 200SP, AI 4XI 2-/4-Wire ST, PU 1, MLFB - 6ES71346GD010BA1

5

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Base unit type A0, BU15-P16+A0+2B6E71936BP000BA0

5

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Base unit type A0, BU15-P16+A0+2B6E71936BP000DA0

5

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KTP700, MLFB - 6AV21232GB030AX0

2

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CPU 1214C, DC/DC/DC, 14DI/10DO/2AI, MLFB - 6ES72141AG400XB0

6

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Communication Module CM 1241, RS422/485, MLFB - 6ES72411CH320XB0

2

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SM 1221, 16DI, 24V DC, MLFB - 6ES72211BH320XB0

3

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SM1222, 16 DO, 24V DC, MLFB - 6ES72221BH320XB0

3

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SM 122 3, 16DI/16DO, transistor 0.5 A, MLFB - 6ES72231BL320XB0

2

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SM12 31, 8CH AI Card, MLFB - 6ES72314HF320XB0

2

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SM12 34, 4CH AO Card, MLFB - 6ES72 3 24HD 3 20XB0

2

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Power Supply -24 V DC/5A-6EP13331LB00

6

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Power Supply -24 V DC/10A-6EP13331LB00

4

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Fused Terminal

100

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Nonfused Terminal

100

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8CH Relay Boards,1C/024V DC

10

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MCB - 6A - DP

40

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Unmanaged Switch 5Port 6GK0050BA001AB2

4

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Supply only the following spare parts as required shall be measured and paid separately under relevant items of Sch'A' during trouble shooting/ breakdowns in any cases. View criticality & priority of the machinary, after finding the defect of material/ item/ spare, to be provided at site within a week & such kind of aggrement to be taken in MOU if the firm is out of OEM.

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DELL PC: i7, 16GB RAM, 1TB SDD, Windows 10 Prof 64bit

3

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Display Monitor -55"

3

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Unmanaged Switch 5Port

4

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Ultra-Sonic Level Transmitter

2

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Rope type guided wave radar dock level sensor LEVELFLEX FMP-BBACCDLAA4AGJ+AA Make :- Endress/Hauser

4

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Rod type guided wave radar sump level sensor LEVELFLEX FMP-BBACCDLAA4ASJ+AA Make :- Endress/Hauser

2

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Pressure Transmitter

8

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Relay Board - 8CH

10

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MCB - 6A - DP

40

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Power Supply - 24V DC/5A, MLFB - 6EP13331LB00

6

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Power Supply - 24V DC/10A, MLFB - 6EP13341LB00

4

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Supply only Relay with base - 4 C/O, 240V DC Make : LEONE / IDEC or Equivalent

10

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Supply only Relay with base - 4 C/O, 24V DC Make : LEONE / IDEC or Equivalent

10

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Supply only LED Indicators 22.5 mm dia of Colour : Red / Yellow / Green. Make : ESBEE / TEKNIC/ SCHNEIDER/ C&S/L&T

10

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Supply only LED Indicators of Colour : Green Make : ESBEE / TEKNIC/SCHNEIDER/ C&S/L&T/ Equivalent

5

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Supply only Pressure Switch 0 – 10 kg/sq.cm. Make: Indfos/ Danfoss or Equivalent

5

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Supply only Pressure Transmitter. Make: DANFOSS/ INDFOSS/SIEMENS or Equivalent

6

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Supply only Push Button with LED Indicator – 240V A.C.Colour : Red / Green. Make : ESBEE / TEKNIC/SCHNEIDER/C&S/L&T

20

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Supply only NO Contact - 230V A.C.,3 A Make : ESBEE / SCHNEIDER/L&T/C&S/ ABB

10

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Supply only NC Contact - 230V A.C.,3 A Make : ESBEE / SCHNEIDER /L&T/C&S/ ABB

10

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Supply only Selector switch Make : ESBEE / SCHNEIDER /L&T/C&S/ ABB/Rishabh

5

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Supply only SMPS Input Voltage: 230 V, Output Voltage: 24 V Make: NHP/ SCHNEIDER

5

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Supply only Programmable Logic Controller 16/32 input and output with communication port embedded in single unit. Make :- Mitsubishi or equivalent.

3

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S&F ethernet switch for communication from PLC to HMI and Media converters and necessary connected items making the unit completely functional complete all as specified and directed.

3

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S&F ULS converters to communicate with new embedded PLC suitable and necessary connected items making the unit completely functional complete all as specified and directed.

3

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Supply only water level sensor range 0-10M Make: Banner / Siemens / Krohne Marshal

1

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Supply only Pigtail /Patch chord complete all as specified and as directed Make:D Link or equivalent

10

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Supply only Media convertor complete all as specified and as directed Make:D Link or equivalent

20

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Supply only Media convertor adpator complete all as specified and as directed Make:D Link or equivalent

20

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Comprehensive Operation & Maintenanace of SCADA, computer during entire contract period having hardware (CPU, Monitor, Keyboard, Mouse), printer, UPS, display software (OS and SCADA), anti virus etc complete all as specified and as directed. Note: Spares will be measured and paid separately. OEM Services - COTMAC ELECTRONICS Pvt Ltd

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Supply only the following spare parts as required shall be measured and paid separately under relevant items of Sch'A' during trouble shooting/ breakdowns in any cases. View criticality & priority of the machinary, after finding the defect of material/ item/ spare, to be provided at site within a week & such kind of aggrement to be taken in MOU if the firm is out of OEM. OEM Services - COTMAC ELECTRONICS Pvt Ltd

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OEM Licenced latest IS standard SIMATIC STEP 7 Professional V17 Floating License, MLFB - 6ES78221AE070YA5

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OEM Licenced latest IS standard WinCC RC 655 3 6, V7.5 SP2, MLFB - 6AV6 3812BQ075AH0

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OEM Licenced latest IS standard WinCC RT 655 3 6, V7.5 SP2, MLFB - 6AV63 812BF075AH0

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Supply only UPS of capacity 1KVA as per existing make complete all as specified and as directed.

4

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Supply only in repairable full HD LED display of 55'' with suitable driver as per existing make/ equivalent to latest suitable model complete all as specified and as directed.

2

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Supply only Keyboard and mouse as per existing make/ equivalent to latest suitable model complete all as specified and as directed

1

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Supply only RMU Rack 24 U as per existing make/ equivalent to latest suitable model complete all as specified and as directed

1

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Supply only HDMI to R Converter as per existing make/ equivalent to latest suitable model complete all as specified and as directed

2

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S&F LAN Cable 3 Meters as per existing make/ equivalent to latest suitable model including dismantling & taking down old unsv one complete all as specified and as directed

20

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S&F OFC Cable 06 core as per existing make/ equivalent to latest suitable model dismantling & taking down old unsv one complete all as specified and as directed

200

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S&F OFC cable jointing splicing charges as per existing make/ equivalent to latest suitable model dismantling & taking down old unsv one complete all as specified and as directed

20

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S&F OFC jointing termination box as per existing make/ equivalent to latest suitable model dismantling & taking down old unsv one complete all as specified and as directed

10

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S&F 4 x 6.0 sqmm + 2 x 4.0 sq. mm submain FRLS wire complete all as specified and directed

200

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S&F 2 x 4.0 sq. mm +1 x 2.5 sq. mm submain FRLS wire complete all as specified and directed

150

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M&L for laying HDPE 40mm pipe for cable protection on floor or trenches complete all as specified and as directed.

180

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M&L for removing old paint from surface of PLC panel by srapping and rubbing and making good for surface and applying 02 coats of synthetic enamel panet over a coat of primer complete and as specified

20

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M&L Mild Steel framed work with ends of bars souldered, welded or reveted or forced into spikes, framed guard bars, ladders,chequred plates framed balusters, walk ways, railings, gates, frame work of tank, valvepit and similar work incl painting with one coat of red oxide primer and one coats of anticorrosive black bituminous paint incl dismantling mild steel work of any description not otherwise specially provided for all as specified and directed.

150

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Material & labour for PCC (1:2:4), type B1 (using 20 mm graded stone aggregate) as in pillar to support the pipe lines including necessary form work and finishing the exposed surfaces of concrete fair and even all as specified and directed

10

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M&L for rendering 10mm thick cement plaster 1:3 on fair faces of brick work or concrete surfaces incl dismantling taking out unsv plaster complete all as specified and directed

10

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M&L for brick protection using subclass B bricks, old size, laid dry flat over cable perpendicular across the cable in trenches complete all as specified and directed

400

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