Military Engineer Services Tender

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Military Engineer Services - MES Tender

Works
Building Construction
Eprocure
Opening Date6 Jan 2025
Closing Date17 Feb 2025
Tender Amount₹ 33,32,00,000 
Notes
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Costs

Description

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BOQ Items

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Construction of AC plant room & AHU room building in RCC framed structure complete all as specified and shown on drawings and as directed by the Engineer-in-Charge.

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Construction of Grease & Paint store building in RCC framed structure complete all as specified and shown on drawings and as directed by the Engineer-in-Charge.

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Construction of Electric control room building in RCC framed structure complete all as specified and shown on drawings and as directed by the Engineer-in-Charge.

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Construction of Compressor room building in RCC framed structure complete all as specified and shown on drawings and as directed by the Engineer-in-Charge.

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Construction of Static water tank with permanent specifications complete all as specified and as shown drawings

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Schedule "A" Part – II to Schedule "A" Part – XIX: NOTE: Schedule "A" Part – II to Part – XIX are prepriced by MES. Bidders shall insert their Lumpsum amount in Green coloured field under Column - 6 only

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Lumpsum price worked out by the contractor for "SITE CLEARANCE & AREA DEVELOPMENT/ EARTH WORK/EXCAVATION", as listed in Schedule "A" Part – II

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20376428

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Lumpsum price worked out by the contractor for "INTERNAL ELECTRIFICATION" as listed in Schedule "A" Part – III

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1464589

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Lumpsum price worked out by the contractor for "INTERNAL WATER SUPPLY", as listed in Schedule "A" Part – IV

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69849

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Lumpsum price worked out by the contractor for "ROADS, PATH, HARD STANDING, CULVERTS", as listed in Schedule "A" Part – V

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25487650

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Lumpsum price worked out by the contractor for "EXTERNAL WATER SUPPLY", as listed in Schedule "A" Part – VI

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563808

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Lumpsum price worked out by the contractor for "EXTERNAL ELECTRIFICATION", as listed in Schedule "A" Part – VII

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5344942

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Lumpsum price worked out by the contractor for "SEWAGE DISPOSAL", as listed in Schedule "A" Part – VIII

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326707

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Lumpsum price worked out by the contractor for "AREA DRAINAGE", as listed in Schedule "A" Part –IX

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9987417

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Lumpsum price worked out by the contractor for "FIRE ALARM SYSTEM", as listed in Schedule "A" Part –X

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607922

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Lumpsum price worked out by the contractor for "FIRE FIGHTING SYSTEM", as listed in Schedule "A" Part – XI

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906082

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Lumpsum price worked out by the contractor for "AIR CONDITIONING", as listed in Schedule "A" Part – XII

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5893454

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Lumpsum price worked out by the contractor for "SPECIAL POWER SUPPLY SOCKET", as listed in Schedule "A" Part – XIII

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649000

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Lumpsum price worked out by the contractor for "PVC CONDUIT", as listed in Schedule "A" Part – XIV

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21075

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Lumpsum price worked out by the contractor for "COPPER EARTHING", as listed in Schedule "A" Part – XV

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638552

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Lumpsum price worked out by the contractor for "LIGHTNING PROTECTION SYSTEM", as listed in Schedule "A" Part – XVI

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587018

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Lumpsum price worked out by the contractor for "DG SET", as listed in Schedule "A" Part – XVII

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123805

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Lumpsum price worked out by the contractor for "WATER COOLER", as listed in Schedule "A" Part – XVIII

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12617

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Lumpsum price worked out by the contractor for "DEMOLITION", as listed in Schedule "A" Part – XIX

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371797

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Schedule "A" Part - XX: (Miscellaneous Items) (Internal Electrification, Internal water supply,External Electrification,Sewage Disposal ,Fire alarm system, Fire fighting system,Air conditioning,Special Power supply socket, PVC conduit, EOT Crane,DG Set, Water cooler, Demolition)

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Internal Electrification

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S&F LED adore lamp for AC 240Volt supply, B22 type, 9 watts of five star rated complete all as specified and as directed.

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S&F Energy efficient LED tube light fitting, 2x20 watts or nearest size, 240V, 50hz surface mounted, decorative ultra slim square profile LED lighting fixture with extruded polycarbonate environmental friendly, energy efficient ready to use pack of complete with mounting bracket etc including connecting up with 1.0 sq mm 3 core flexible copper conductor cable complete all as specified and directed

119

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S&F LED Security light fitting with tube 30W New generation Energy saving & environmental frindly long lifemade up of pressure die cast aluminium housing with high efficient LED as lighting source and PC cover having top opening seperate driver compartment with IP66 protection pre wired with 1.0 Sq mm copper conductor cable upto connector including 1.5 m long GI Tubing light grade of 32mm dia bend to shape for fixing on wall/pole with suitable MS brackets nuts and bolts etc compelte all as specified and as directred.

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S&F 70W LED Flameproof wellglass fitting in diecast al housing with heat resistant toughned glass, made of alluminium alloy LMG, CIMFR certified, recommended for gas/vapour group of IIM & IIB and zone 1 & 2 with IP65 protection complete with all accessories prewired and including connecting up with twin core twiated flexible copper conductor cable of suitable size etc all as specified and directed

106

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S&F concealed in flameproof wall TPN DB double door type, 4 way 415V, 50Hz , IP 43 protection , including S&F of MCB TPN 63 Amps as incommer and outgoing circuits MCB SP-12 Nos complete, fill empty way with blanking plates complete all as specefied and directed.

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S&F concealed in wall TPN DB double door type, 6 way 415V, 50Hz , IP 43 protection , including provision for fixing MCB TPN as incommer and outgoing circuits MCB SP/TP complete, fill empty way with blanking plates complete all as specefied and directed.

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S&F concealed in wall TPN DB double door type, 8 way 415V, 50Hz , IP 43 protection , including provision for fixing MCB TPN as incommer and outgoing circuits MCB SP/TP complete, fill empty way with blanking plates complete all as specefied and directed.

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S&F MCB TPN 40 Amps 415 Volts, C curve complete all as specefied and directed.

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S&F MCB TP 40 Amps 415 Volts, C curvecomplete all as specefied and directed.

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S&F MCB SPN, 6 to 32 Amps 240 Volts , 10KA, C curve complete all as specefied and directed.

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S&F MCB SP, 6 to 32 Amps 240 Volts , 10KA, C curve complete all as specefied and directed.

120

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External Water Supply

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Cutting existing steel tubing of 200mm dia for alterations or additions necessarily done in position without taking down, dewatering for inserting flanged sockets, 'Tee' with reducer to 80 mm, etc for tapping all as specified and directed. Note: The rate inclusive of specials, joints etc complete all as specified and directed.

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M&L for Masonry valve chamber 750x750x750 mm (internal dimensions) for valve including excavation and earth work in any type of soil and 100 mm thick PCC 1:4:8 type D2 foundation, brick work in CM (1:6) plastring internal surface 15 mm tick in CM (1:4) PCC (1:3:6) type C1 coping 50x50x6 mm angle iron 6 mm thick MS plate cover complete with locking arrangement painting steel and iron surface with two coat of synthetic enamel paint over a coat of zinc chrome primer all as specified

4

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M&L for valve chamber of internal size 1.0x1.0x1.0m (int dimensions) comprising of 50mm thick PCC 1:5:10 type E2 foundation, 200mm thick brick wall in CM 1:6, 15mm thick plastering in CM 1:4 internally and externally up to 50mm be;ow GL,100mm thick PCC 1:3:6 type B1 as in copings,3mm thick MS sheet cover with suitable hinges and locking arrangement, painting steel surfaces with two coats of synthetic enamel paint over a coat of primerincluding necessary earth work and excavation in any type of soil complete all as directed.

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External Electrification

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S&F Outdoor type compact Ring main unit, extendable on both side consisting one incoming two outgoing SF6 insulated VCB each of nominal voltage11 KV, 630 Amp having breaking current of 20KA/3 sec along with metering module, metal enclosed, free standing floor mounted with self powered microprocessor controlled numeric relay overcurrent & earth fault protection, master trip relay, powerpack with 15mins backup incl batteries and related CTs as specified below, cable switch module and interlocking mechanism, SF6 tank having pressure of 1.4 bar at 20 C with manometer, colour coaded copper burbars with cover, with earthing switch, SCADA cpmpatible and necessery PCC foundation complete all as specified as directed.

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VCB 1 (Incommer): (a) CT 200/1A, 2.5 VA, 5P10 for protection and CT 200/1A, 1.0 acc. for metering. (b) Digital multifunction meter for 1.0 acc. with communication port. (c) Capacitive voltage indication system fixed type. (d) Stored energy mech for motorised operation. VCB 2/3 (Outgoing): (a) CT 40/1A, 2.5 VA, 5P10 for protection and CT 40/1A, 1.0 acc. for metering. (b) Digital multifunction meter for 1.0 acc. with communication port. (c) Capacitive voltage indication system fixed type. (d) Stored energy mech for motorised operation. Metering Module: (a) Air insulated metering module 11KV 630Amp (b) PT with HT fuse on primary side 11KV and MCB on secondary side 110V for protection. (c) Burden winding 1:25 VA (d) Class winding 1:0.5 (e) Didital Voltmeter with inbuild selector switch (f) Space heater with thermostat.

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Supply install, testing commissioning of outdoor type 11 KV Compact Sub Station with non extensible manually operated 1 No SF6 insulated VCB with metering cubicle/relays/protections, HT Cable/Bus bar, 1 No transformer 630 KVA,11KV/433, oil filled & associated LT side having of ACB 1000A 36KA 02 No (one for main LT panel and one spare) complete all as specified and as directed below:

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HT Side: 11kV, 630A, 21kA/1 sec, non-extensible breaker in min 2.5mm stainless non ferrite and non magnetic robotically welded steel tank with copper busbar, compact switchgear consisting of one no. Fixed manual Vacuum Circuit Breakers (VCB) with direct incoming connection in SF6 insulated selaed for life gas tank with IP67 degree of protection with integrated current protection which shall be connected to HV side of above transformer using 1C x 3R x 95 Sqmm Cable with site replacable bushings alongwith air insulated metering module for bus side metering. The breaker shall have self powered microprocessor based numerial over current and earth fault relay protection with charged open / closing mechanism, on/off indcators, mechanical operation counters etc. Interconnection between HT switchgear and transformer shall be using 1Cx3x95 sq.mm Al. unarmorured XLPE Cable. a) Relay shall be self powered of Ashida/C&S/equiv Make. ( 50,50N,51,51N) with RS485 communication port - 01 No b) Protection CT shall be 40/1A 2.5VA 5P10. (Make: ECS/Ericon/Bharti Electricals/equiv) - 01 Set c) Standard Manometer (SF6 Gas Pressure Indicator) - 01 No d) Fault Passage Indicator (FPI) for incoming only - 01 No e) Voltage presence indicator (VPIS) for incoming Healthy Indications - 01 Set f) Manual push button for breaker ON/OFF - 01 Set g) Mechanical Indication for Breaker & LBS ON/OFF/EARTHED - 03 Nos h) Operating handle - 01 No i) All incoming modules of the breaker shall be capable for cable termination of 3C x 300 sq.mm Al XLPE Cable.

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Transformer: 630 kVA 11kV/433V Dyn11 Oil Filled (ONAN) Hermetically sealed distribution transformer with corrugated radiator wall (without conservator type design) & Top mounted normal porcelain bushing for HT, LT with Off circuit tap changer (Make: Danish/ABB /equivalent Approved vendors) a) Off Circuit Tap Changer (OCTC), Tapping range +5% to -5% in a steps of 2.5% (4 Steps/5 Positions) b) Temp. Rise Shall be 40/45 Deg. C for Oil/Winding resp. Over an ambient of 50Deg.C Temp c) Insulation Class: A d) Losses ( Subject to IS 1180 Efficiency Level 2/ Star 2 as per latest Amendment 4) Max. Total Loss @ 50% Loading: 1745 W and Max. Total Loss at 100% Loading: 4850 W. e) % Impedance (%Z) shall be 4.50% (Subject to IS Tol.) f) Rating & Diagram (R&D) Plate (Fitted on Transformer) g) Oil Temp. Indicator (OTI) with alarm and trip contact h) Winding Temp. Indicator (WTI) with alarm and trip contact i) Rated temp Class of Transformer Compartment K10 upto 1000kVA

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LT Side: LT PANEL- 1000 A Aluminium Busbar (100% for Phase & 50% for Neutrals) Current density 1amp/sqmm, having IP2X, Fabrication using 1.5/2mm CRCA sheet steel complete with internal wiring consisting of following. a) INCOMER From transformer b) 1000Amps 4P 50Hz 50KA Fixed Manual Type Air Circuit Breaker (ACB) with microprocessor based Ekip Dip release for Overload (O/L), Short circuit (S/C) & Earth Fault (E/F) protection. - 02 Nos c) LED type Indicating Lamp - RYB, ON-OFF-TRIP.(Make: TEKNIK/ BINAY/ ESSEN DEINKI) - 01 Set d) LT side metering CT 1000A/ 5A, 5VA, Cl:1.0 (G&M/NEWTEK/Eq) - 01 Set e) Digital Multifunction Meter (MFM), CL-1.0 Accuracy with RS485 Port (Make:-CONZERVE/ RISHABH/ ELMEASURE/SECURE/Eq) - 01 No i) Rated temp Class of Transformer Compartment K10 upto 1000kVA

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OUTDOOR ENCLOSURE: Outdoor type enclosure having construction of Galvanised Sheet Steel having 1.5mm thickness for Non-load bearing & 2 mm for Load bearing partition sheets & Door with HRCA 4 mm base frame. The Enclosure shall have IP54 degree of protection for HT & LT switchgear compartment & IP23 degree of protection for Transformer compartment. The enclosure exterior shall be Powder Coated (Colour Light gray and dark gray ). Each compartment will be provided with the door and pad locking arrangement. The Compartment illumination lamp with door operated switch shall be provided for MV & LV compartment. As per IEC 62271-202. INTERCONNECTION AND EARTHING: Interconnection Between HT switchgear & Transformer using 1Cx3Rx95 Sq.mm XLPE Single Core Aluminum Unarmored Cable & Interconnection between Transformer & LT switchgear using Aluminum Busbars with aluminum flexible. Internal earthing connections by using 50X6mm GI strips including Transformer Neutral. Note: Compact Sub-Station is outdoor plinth mounted type, Erection, Commissiong and Civil work for package substation and the foundation making is deemed to be included in quoted ratres.

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Main LT Panel made out of CRCA sheet 3.15 mm thick outdoor Pedestal type totally enclosed with front and rear opening, hinged doors with projected an raised platform of suitable size weather and water proof with necessary locking arrangements along with lugs, cable glands of various sizes for cables, danger notice plate, strickering of Switcher gear about termination of switch gear, and the nuts/ bolts etc used are to be made of rust proof material incl as per IS: 8623 tinned copper bus bar with insulators suitable for three phase and four wire LT AC, 50 Hz 415 V 2000Amp capacity complete with powder coating, necessary internal electric connection as required and provision of the following : (Main LT Panel).

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Incoming: Air circuit breaker 1000 Amps, 50 kA, Draw out type, 4 Pole, thermal magnetic release, with adjustable type overload protection, short circuit protection, with necessary CTs, meters and cable boxes. - 1 No. Outgoing: (a)Air circuit breaker 800 Amps, 50 kA, Draw out type, 4 Pole, thermal magnetic release, with adjustable type overload protection, short circuit protection, with necessary CTs, meters and cable boxes. - 2 No (500KVA DG AMF panel & 01 Spare) b) MCCB 400 Amps, 36 kA, 4 Pole, thermal magnetic release, with adjustable type overload protection, short circuit protection,- 03 No. ( 250 KVA DG AMF of AC Plant, APFC panel & 01 Spare). c) Intelligent Panel meter to measure voltage, current, frequency, power factor, kWH, etc with all connected CTs. d) LED indicating lamps with colour Red, Yellow, Blue of 01 Sets.

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LT Distribution Panel board made out of CRCA sheet 3.15 mm thick outdoor Pedestal type totally enclosed with front and rear opening, hinged doors with projected an raised platform of suitable size weather and water proof with necessary locking arrangements along with lugs, cable glands of various sizes for cables, danger notice plate, strickering of Switcher gear about termination of switch gear, cable connector for connecting multi cables located in cable chamber terminated form the switchergear, and the nuts/ bolts etc used are to be made of rust proof material incl as per IS: 8623 tinned copper bus bar with insulators suitable for three phase and four wire LT AC, 50 Hz 415 V 1300 A capacity complete with powder coating, necessary internal electric connection as required and provision of the following: (500KVA DG Panel)

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Incoming: a)Air circuit breaker 800 Amps, 50 kA, Draw out type, 4 Pole, thermal magnetic release, with adjustable type overload protection, short circuit protection, with necessary CTs, meters and cable boxes. - 1 No. Outgoing: a) MCCB 400 Amps, 36 kA, Pole, thermal magnetic release, with adjustable type overload protection, short circuit protection.- 02 No (For Isolation transformer 300KVA & 01 Spare). b) MCCB 200 Amps, 25 kA, Pole, thermal magnetic release, with adjustable type overload protection, short circuit protection.- 02 No(For HTL Bldg panel & 01 Spare c) MCCB 100 Amps, 16 kA, Pole, thermal magnetic release, with adjustable type overload protection, short circuit protection.- 03 No(02 nos VTPN at Adm block & 01 Spare). d) LT 440 volts 3 phase, 4 wire 50 cycles, 16kA, Adjustable type MCCB of 40 Amp rated complete with overload protection, no-volt thermal based release.- 02 Nos. (for street light timer, and spare) e) LT 230 volts 1 phase, 2 wire 50 cycles, 10 kA, MCB DP of 63 Amp rated complete - 03 Nos. (electrical room, paint room and spare) f) Intelligent Panel meter to measure voltage, current, frequency, power factor, etc with all connected CTs f) LED indicating lamps with colour Red, Yellow, Blue - 01 Sets

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LT Panel board made out of CRCA sheet 3.15 mm thick outdoor Pedestal type totally enclosed with front and rear opening, hinged doors with projected an raised platform of suitable size weather and water proof with necessary locking arrangements along with lugs, cable glands of various sizes for cables, danger notice plate, strickering of Switcher gear about termination of switch gear, cable connector for connecting multi cables located in cable chamber terminated form the switchergear, and the nuts/ bolts etc used are to be made of rust proof material incl as per IS: 8623 tinned copper bus bar with insulators suitable for three phase and four wire LT AC, 50 Hz 415 V 400 A capacity complete with powder coating, necessary internal electric connection as required and provision of the following: (HTL Bldg panel)

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Incoming: a)MCCB 200 Amps, 25 kA, Pole, suitable for capacitive loads, thermal magnetic release, with adjustable type overload protection, short circuit protection.- 01 No. Outgoing: a) MCCB 400 Amps, 36 kA, Pole, thermal magnetic release, with adjustable type overload protection, short circuit protection.- 02 No (For Isolation transformer 300KVA & 01 Spare). b) LT 440 volts 3 phase, 4 wire 50 cycles, 16kA, MCCB of 63 Amp rated complete with overload protection, no-volt thermal based release.- 02 Nos. (For HTL Bldg V TPN and 01 spare) c) Intelligent Panel meter to measure voltage, current, frequency, power factor, kWH, etc with all connected CTs d) LED indicating lamps with colour Red, Yellow, Blue - 01 Set

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S&F Loop in loop out box 155x210x92 mm of FRP made with IP 65 protection of thermoplasic circuit breaker boxes with metric knockouts for cable entry and exit, of IP 66/ IP 67 for cable entry for cable exit with MCB 6 Amps, 10 kA, C Curve with terminals as bus terminals for cable with necessary fixing arrangemets and with cable glands, etc all as specified.

19

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M&L for PVC insulated and FR PVC Round Sheathed, Copper Conductor (flexible) industrial cable, 1100 Volt, conforming to IS 694, 1.5 sqmm 3 core drawn through PVC pipe with clamping materials complete all as specified

150

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Boring of holes under road, pavement, hard standing by trenchless technology using ultra sound technique and necessary machine including HDPE pipe of 150 mm dia suitable for 0.4 mpa working pressure.

15

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S&F street light panel 415 V, three phase 6KW with digital 24 Hrs timer switch along with 32A TP contactor and 40A TP MCB fitting inside steel encloser including necessery arrangements for mounting on pole/wall or as directed.

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SEWAGE DISPOSAL

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M&L for SRFC factory made manhole cover (square/rectangular/ circular shape) (size 1.60x1.30 m) not exceeding 2.10 Sqm complete as directed.

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M&L for 100 Users RCC Septic tank designed to carry sewage and sullage water, excavation in any type of soil, PCC 1:4:8 below foundation, RCC M-30 Design Mix in Walls , Base Slab , Baffle walls and Roof Slab including beams etc with Vent shaft , manhole openings with cover connection etc., complete with effective depth of 1.5 meter and overall depth of 3 meter all as specified and directed.

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M&L for Soakage well of size 1.20 m Dia x 3.00 m effective depth with excavation, in any type of soil, foundation in PCC 1:3:6, walls of honey combed masonry with top ring of M25 concrete including intercepting chamber and screen chamber made of Brick masonary in CM, RCC cover slab in M25/ SFRC cover, interconnecting pipes of RCC/DWC complete filled with brick bats of size all as specified and directed.

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M&L for 10 Users RCC Septic tank designed to carry sewage and sullage water, excavation in any type of soil, PCC 1:4:8 below foundation, RCC M-30 Design Mix in Walls , Base Slab , Baffle walls and Roof Slab including beams etc with Vent shaft , manhole openings with cover connection etc., complete with effective depth of 1.5 meter and overall depth of 2.38 meter all as specified and directed.

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M&L for Soakage Well of size 1.20 mtr Dia x 2 mtr effective depth with excavation, in any type of soil, foundation in PCC 1:3:6, walls of honey combed masonry with top ring of M25 concrete including intercepting chamber and screen chamber made of Brick masonary in CM, RCC cover slab in M25/ SFRC cover, interconnecting pipes of RCC/DWC complete filled with brick bats of size all as specified and directed

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FIRE ALARM SYSTEM

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S&F 2 core 1.5 sqmm FRLS armoured copper cable as per IS:1554 to wall/ roof/ false ceiling/ floors with necessary clamps/ saddles all as specified and directed.

1200

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FIRE FIGHTING SYSTEM

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Supplying and lay ductile pipe with double flanged centrifugally cast(spun) class K-9 of 200 mm dia pipe conforming to IS-8329 including provision of specials, such as tees, elbows,bends reducers, taper pieces, including testing and commissioning.

110

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Supplying and lay ductile pipe with double flanged centrifugally cast(spun) class K-9 of 150 mm dia pipe conforming to IS-8329 including provision of specials, such as tees, elbows,bends reducers, taper pieces, including testing and commissioning.

555

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M&L for valve chamber of internal size 1.0x1.0x1.0m comprising of 50mm thick PCC 1:5:10 type E2 foundation, 200mm thick brick wall in CM 1:6, 15mm thick plastering in CM 1:4 internally and externally up to 50mm be;ow GL,100mm thick PCC 1:3:6 type B1 as in copings,3mm thick MS sheet cover with suitable hinges and locking arrangement, painting steel surfaces with two coats of synthetic enamel paint over a coat of primerincluding necessary earth work and excavation in any type of soil complete all as directed

5

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Supply and install Fire Extinguisher CO2 Type light weight squeeze grip type confirming to IS:15683 of capacity 4.5 Kg all as specified and directed. Note: (1) Fire extsinguisher should equiped with hose of appropriate size and open-close should be with the help of wheel type valve. (2) Fixing arrangement to wall will be included in the quoted rates.

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Supply and install Fire Extinguisher ABC Type light weight squeeze grip type confirming to IS:15683 of capacity 6.0 Kg all as specified and directed. Note: (1) Fire extiguisher should equipped with hose of appropriate size and open-close should be with the help of wheel type valve. (2) Fixing arrangement to wall will be included in the quoted rates.

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Supply and install Fire Extinguisher Mechanical Foam Type light weight squeeze grip type confirming to IS: 15683 of capacity 9.0 Kg all as specified and directed. Note: (1) Fire extinguisher should equiped with hose of appropriate size and open-close should be with the help of wheel type valve. (2) Fixing arrangement to wall will be included in the quoted rates. (3) Appropriate size of sign board should be hanged from wall/roof near the all fire pints.

16

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Supply and install MS rectangular fire bucket stand with shed for four Nos fire buckets duly painted in red colour all as specified and directed.

2

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AIR CONDITIONING

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Supply, install, test and commissioning of Central AC Plant water cooled Scroll Chiller with actual capacity not less than 180 TR (02 Nos 60 TR W & 01 No 60 TR S/B) , suitable for ambient conditions of Visakhapatnam, with AHRI certification all as specified hereinafter.

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Scroll Chiller with actual capacity not less than 60 TR Each, suitable for ambient conditions of Visakhapatnam, with AHRI certification-03Nos

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Floor-mounted compact scroll chiller machine complete with semi-hermatic scroll type compressors with independent circuits, water-cooled S/T type condenser, S/T horizontal flooded type evaporator with carbon steel shell and seamless copper tubes with 19 mm nitrile rubber insulation, common base frame, interconnected copper refrigerant piping and wiring, vibration isolators, gauge panel, automatic safety controls, flow switch at evaporator and condenser and ozone friendly CFC-free refrigerant gas R-134a/407C/R-410A. The refrigerant flow control shall use an electronic expansion valve. The chiller shall be designed for a working pressure of 150 psig and hydraulically tested at 225 psig. A number of properly spaced baffles shall be provided for maintaining optimum water velocity and heat transfer and the tubes shall be adequately supported.

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Chillers shall be factory AHRI tested at design conditions at 100%, 75%, 50% and 25% load respectively; test certificates shall be produced for all three chillers. The chiller shall be BMS compatible and shall have RS485/RS232 serial communication protocol; the motor shall be suitable for 3-Phase, 415 V ± 10%, 50 Hz AC electric supply; electric panel shall have an IP 54 rating, as per specification. Efficiency of chiller shall comply with ECBC norms with power consumption less than 0.75 KW/TR on full or part load. The chiller shall be as per the approved particular technical specifications and shall meet the following design criteria: [a] Chiller [i] Chilled Water IN: 54° F [ii] Chilled Water OUT: 44° F [iii] Fouling Factor: 0.0005 (in FPS units) [iv] Water Flow Rate: 2.67 USgpm/TR [b] Condenser [i] Condenser Water IN: 90° F [ii] Condenser Water OUT: 100° F [iii] Fouling Factor: 0.001 (in FPS units) [iv] Water Flow Rate: 4.25 USgpm/TR [c] Minimum COP (at ARI conditions): 4.15 NOTE : Necessary civil work viz. RCC foundation for placement of chillers shall be covered in the scope of work.

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Supply, Install, testing & commisioning of Horizontal End Suction Long Coupled type pump with insulation suitable for 240 USgpm water flow rate and 35 m head all as specified hereinafter.

3

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End-suction & top-discharge, non-self-priming, single-stage, centrifugal volute type pump having cast iron casing, enclosed type dynamically balanced phosphor-bronze/SS impeller, high tensile steel shaft, carbon steel stuffing box (sealed by mechanical seal), deep groove ball bearings, TEFC squirrel cage high efficiency induction motor, star/delta starter panel, base plate, mounting channel frame, accessories and fittings, viz. mechanical seal, pressure gauges, thermometers, drains, coupling, coupling guard, vibration isolation arrangement by means of spring/rubber type mounting, elastomeric thermal insulation of suitable thickness, etc. suitable for operation on 3- Phase, 415 V ± 10%, 50 Hz AC supply. (2 W + 1 S) as per specification. NOTE :Necessary civil work viz. PCC foundation for placement of pump, mounting of star/delta starter panel and pump accessories shall be covered in the scope of work. The pump shall be as per the approved particular technical specifications.

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Supply, Installation ,testing & commisioning of FRP Bottle shape induced draught cooling tower Capacity : 280 usgpm, for 70 TR water-cooled scroll chiller all as specified hereinafter.

2

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FRP rectangular shape vertical induced draught counter flow cooling tower with uniform water distribution and optimal heat transfer, havingtough fiberglass reinforced plastic(FRP) casing of sufficient structural strength to withstand vibrations and wind velocity upto 60m/sec, FRP basin, rigid honeycomb type PVC fill of suitable thickness , SS sprinklers and nonclogging sprinkler pipes, FRP drift eliminator, energy efficient induced draught axial type fans with factory set and dynamically balanced blades pitch,TEFC squirrel cage high efficiency induction motor with IP 65 protection suitable for 3 phase, 415V, 10%V, 50Hz AC electric supply, inlet, outlet, drain and over flow nozzle connections etc. NOTE : Necessary civil works Viz, PCC foundation for placement of cooling tower, etc shall be covered in the scope of work. The cooling tower shall be as per the approved particular technical specification.

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Supply, Installation ,testing & commisioning of Horizontal Split Casing type pump with insulation suitable for 145 USgpm water flow rate and 40 m head all as specified hereinafter.

3

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End-suction & top-discharge, non-self-priming, single-stage, centrifugal volute type pump having cast iron casing, enclosed type dynamically balanced phosphor-bronze/SS impeller, high tensile steel shaft, carbon steel stuffing box (sealed by mechanical seal), deep groove ball bearings, TEFC squirrel cage high efficiency induction motor, star/delta starter panel, base plate, mounting channel frame, accessories and fittings, viz. mechanical seal, pressure gauges, thermometers, drains, coupling, coupling guard, vibration isolation arrangement by means of spring/rubber type mounting suitable for operation on 3- Phase, 415 V ± 10%, 50 Hz AC supply. (2 W + 1 S) NOTE : Necessary civil work viz. PCC foundation for placement of pump, mounting of star/delta starter panel and pump accessories shall be covered in the scope of work. The pump shall be as per the approved particular technical specifications and drawings.

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Supply, install, testing and commissioning of double-skin type horizontal, floor-mounted, top/side discharge air handling units having corrosion resistant extruded aluminum hollow profile with thermal break, heavy gauge galvanized steel channel base frame, 43 mm double skin panel with pressure injected CFC & HCFC free PUF with 'k' value of 0.02 W/°C m & density 40 kg/cum, pre-coated pre-plasticized galvanized outer and inner skin 0.60mm thick, air-tight casing using gaskets and self-adhesive tapes, AMCA certified energy efficient fans with double inlet double width forward or backward curved impellers for high static pressure mounted on aluminum extruded slide rail base frame, chilled water coils with combination of 6 rows deep with anti-corrosion Aluminum fins, PVC Naylon hinges & handles, view port and marine lamp, limit switch, SS-304 drain pan, 10 micron pre-filters, inspection windows/doors, mixing box and supply/return/fresh air dampers of capacity not less than - 48,000 CFM Each with the following accessories.

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[a] Suitable DIDW fan with AMCA certified blower having outlet velocity not exceeding 9.2 m/s [b] 4 Pole, TEFC, high efficiency, squirrel cage induction motor drive having BHP rating 20% higher than the peak capacity, suitable for 415 V ±10%, 50 Hz, 3-Phase AC power supply [c] V-belt drive assembly with pulleys, belt, guard, etc., double canvass connections with zip to discharge duct/plenum, etc. [d] 50 mm thick, washable HDPE, 90% down 10 micron pre-filters, filters, fixing framework, hinge type access doors, etc. [e] 6 row deep chilled water coil section with copper fins and copper tube tested on 21 kg/sq cm with SS sandwiched drain tray, etc. NOTE : Necessary civil work viz. PCC foundation for placement of AHU, etc. shall be covered in the scope of work. The AHU shall be as per the approved particular technical specifications and OEM design criteria.

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S&F HDPE chilled water makeup expansion tank of capacity 1000 liters of pressure rating to suit the system pressure and sized adequately to compensate for water expansion due to operating temperature variations, complete with inter-connection piping, insulated with 50 mm thick insulation of fiber glass wool covered with sand cement plasterring as specified and directed.

1

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S&F HDPE condenser water expansion tank of capacity 5000 liters for cooling tower of pressure rating to suit the system pressure and sized adequately to compensate for water evaporation due to operating temperature variations, conforming to IS: 2825- 1969 for 'non-fired pressure vessels' with interchangeable EPDM-BUTYL rubber membrane complete with inter-connection piping, etc. as per specification and drawings

2

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Supply, install, test and commissioning of Non chemical type online scale preventer of size 100mm as per the capacity of the condenser water pump flow all as specified and directed.ets and with cable glands, etc all as specified and directed. Hager Cat Part No. KM9255

1

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Supply, install, test and commissioning of 2-way, globe type, PN 1.6 rated, balanced/high rangeability manual balancing control valve of size 100mm NB all as specified complete as per following specification.. Nominal Pressure: PN16 Temperature: -10° C to +110° C Body Material: IS:210, FG 220 CI Stem Material: ASTM A276,GR SS 410 Disc Material: Stainless steel Disc Hand Wheel: Cast Iron Leakage Rate: No visible leakage Medium Type: Water Flange Standard: ISO7005-1 (GB/T 9113) Shell Test Pressure: 24bar Seal Test pressure: 17bar

3

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Supply, install, test and commissioning of MS ERW Class 'B' chilled water piping of size 100mm NB with all necessary fittings i.e. bends, tees, reducers, flanges, structural support, wooden blocks, air-purge valves, drain-valves, etc. thermally insulated with 75 MM thick EPS Pipe Section covered with 26 G Aluminium cladding all as specified and directed.

50

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Supply, install, test and commissioning of MS ERW Class 'B' chilled water piping of size 80mm NB with all necessary fittings i.e. bends, tees, reducers, flanges, structural support, wooden blocks, air-purge valves, drain-valves, etc. thermally insulated with 75 MM thick EPS Pipe Section covered with 26 G Aluminium cladding all as specified and directed.

40

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Supply, install, test and commissioning of MS ERW Class 'B' chilled water piping of size 65mm NB with all necessary fittings i.e. bends, tees, reducers, flanges, structural support, wooden blocks, air-purge valves, drain-valves, etc. thermally insulated with 75 MM thick EPS Pipe Section covered with 26 G Aluminium cladding all as specified and directed.

20

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Supply, install, test and commissioning of PN 1.6 rated double flanged short & long body type butterfly valve of size 105 mm NB designed, manufactured and tested as per IS: 13095 (1991), suitable for isolation and throttling services, having CI body & disc, SS AISI 304 disc seal, CS clamping ring and SS AISI 410 shaft and flange drilling standard end connection with elastomeric thermal insulation of suitable thickness and accessories all as specified and directed.

18

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Supply, install, test and commissioning of PN 1.6 rated double flanged short & long body type butterfly valve of size 80 mm NB designed, manufactured and tested as per IS: 13095 (1991), suitable for isolation and throttling services, having CI body & disc, SS AISI 304 disc seal, CS clamping ring and SS AISI 410 shaft and flange drilling standard end connection with elastomeric thermal insulation of suitable thickness and accessories all as specified and directed.

12

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Supply, install, test and commissioning of PN 1.6 rated double flanged short & long body type butterfly valve of size 65 mm NB designed, manufactured and tested as per IS: 13095 (1991), suitable for isolation and throttling services, having CI body & disc, SS AISI 304 disc seal, CS clamping ring and SS AISI 410 shaft and flange drilling standard end connection with elastomeric thermal insulation of suitable thickness and accessories all as specified and directed.

12

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Supply, install, test and commissioning of PN 1.6 rated swing check type multidoor reflux valve (NRV) of size 80 mm NB, designed & tested as per IS: 5312-2 (1986), suitable to handle clear water having turbidity up to 5000 ppm, having CI body, door and diaphram, leaded tin bronze seat rings and flange drilling standard end connection, etc. with elastomeric thermal insulation of suitable thickness and accessories all as specified.

3

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Supply, install, test & commissioning of Y-type strainer of size 100mm NB with CI/MS body, bolted cover, flanged ends, basket of brass/ bronze/ SS wire mesh complete with flanges, nuts-bolts, gaskets and flange drilling standard end connection with elastomeric thermal insulation of suitable thickness and accessoriess all as specified.

3

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Supply, install, test and commissioning of 2-way, globe type, PN 1.6 rated, balanced/high rangeability control valve of size 80mm NB all as specified complete all as per following specification. Nominal Pressure: PN16 Temperature: -10° C to +110° C Body Material: IS:210, FG 220 CI Stem Material: ASTM A276,GR SS 410 Disc Material: Stainless steel Disc Hand Wheel: Cast Iron Leakage Rate: No visible leakage Medium Type: Water Flange Standard: ISO7005-1 (GB/T 9113) Shell Test Pressure: 24bar Seal Test pressure: 17bar

2

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Supply, install, test and commissioning of 2-way, globe type, PN 1.6 rated, balanced/high rangeability control valve of size 65mm NB all as specified complete all as per following specification. Nominal Pressure: PN16 Temperature: -10° C to +110° C Body Material: IS:210, FG 220 CI Stem Material: ASTM A276,GR SS 410 Disc Material: Stainless steel Disc Hand Wheel: Cast Iron Leakage Rate: No visible leakage Medium Type: Water Flange Standard: ISO7005-1 (GB/T 9113) Shell Test Pressure: 24bar Seal Test pressure: 17bar

1

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Supply, install, test and commissioning of CI 3-way mixing valve of size 80mm NB, suitable for operation up-to 10 bar, with electronically operated actuator for AHUs. Water flow through the valve shall be regulated by rotation of brass slipper between the main and the bypass ports; it shall be possible to manually rotate the brass slipper through 360° and interchange the main and the common ports, to facilitate installation at site. All internals of the valve shall be rust-proof and the 'O' ring shall be of elastomeric insulation. The valve actuator shall be of electronic type with DC motor, the actuator's angle of rotation shall be 90°, it shall be without any limit switches and shall be overload-proof. It shall have an indicator to indicate the position and push-button to disengage the gear train for manual operation complete with elastomeric thermal insulation of suitable thickness all as specified.

1

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Supply, install, test and commissioning of CI 3-way mixing valve of size 65mm NB, suitable for operation up-to 10 bar, with electronically operated actuator for AHUs. Water flow through the valve shall be regulated by rotation of brass slipper between the main and the bypass ports; it shall be possible to manually rotate the brass slipper through 360° and interchange the main and the common ports, to facilitate installation at site. All internals of the valve shall be rust-proof and the 'O' ring shall be of elastomeric insulation. The valve actuator shall be of electronic type with DC motor, the actuator's angle of rotation shall be 90°, it shall be without any limit switches and shall be overload-proof. It shall have an indicator to indicate the position and push-button to disengage the gear train for manual operation complete with elastomeric thermal insulation of suitable thickness all as specified.

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S&F of CL 150 rated ball valve of size 25mm NB, designed & manufactured as per IS: 9890 (1981) and tested as per BS 6755 Part- I, having floating type three piece design, CS body, SS- 304 ball, PTFE seal/packing/gasket, CS fastners and lever and screwed/socket weld end connection, etc. with accessories all as specified.

12

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Supply, install, test and commissioning of automatic air-vent valve having 19mm end connections with Brass OT 58 body and cover, polyacetal lever, high density expanded polyethylene float, EPDM rubber plug, stainless steel spring, polyamide capm etc. suitable for maximum operating pressure of 16 bar and maximum operating temperature 115° C respectively, installed on all high points in the water piping system to automatically remove the trapped air, installed on all high points in the water piping system to automatically remove the trapped air complete all as specified.

10

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Supply, install, test and commissioning Temperature gauge of 100 mm dia for temperature range 0° C to 100° C of glycerin filled bimetallic thermometer in compliance to EN 13190, having standard range 0° C to 60° C up to 400° C, IP 67 protection, bimetal coil sensing element, accuracy class 1 as per EN 13190, stainless steel casing, direct bottom mounted, SS- 304 case and bayonet type bezel, SS- 316 stem and connection, aluminum dial (white background with black marking) & pointer (black colour micrometer with zero adjustable), toughened glass window, neoprene filling plug and gasket complete with accessories, etc all as specified.

28

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Supply, install, test and commissioning Pressure gauge of 100 mm dial size for pressure range 0 psi to 200 psi of glycerin filled pressure gauge in compliance to EN837-1, having standard range 15 to 0 psi and 16 psi to 10000 psi, IP 67 protection, accuracy class ±1.6% of FS, stainless steel casing and TIG argon welded socket to case, direct bottom mounted, SS- 304 case and bayonet type bezel, SS- 316 bourdon, socket, SS dial (white background with black marking) & pointer (black colour micrometer with zero adjustable), polycarbonate glass window, neoprene blow off disc and filling plug, silicon gasket complete with accessories, etc. all as specified.

36

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Supply, install, test and commissioning of fusible link spring return type fire damper complete as required for operation. The fire dampers shall be spring activated on melting of fusible link having melting point 67.13° C. The fire damper shall be located in the SA/RA ducts, at all fire rated crossoevers (shafts, walls, etc.). Fire damper shall be tested as per ULL- 555 and certified by CBRI complete all as specified.

8

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S&F Acoustic Insulation with 25mm thick fibre glass rigid boards and finished with RP tissue paper and 28 mm gauge aluminium perforated sheet up to 5 m from outlet of the air plenum including 5 micron filters in air plenum for all AHUs complete all as specified.

100

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Under deck insulation in AHU Rooms & Sun exposed salbs with Fire Retardant XPE closed cell of thickness 18 mm with metalized polyester film and self adhesive backing with protection peel off paper. Make: Armacell / K – Flex / Arma Flex / Supreme – 8 complete all as specified.

30

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Supply, install, test & commissioning of removable supply air [SA] diffusers/grilles of extruded aluminum sections duly powder coated with volume control damper complete all as specified.

40

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Supply, install, test & commissioning of removable Return air [RA] diffusers/grilles of extruded aluminum sections duly powder coated with volume control damper complete all as specified.

25

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Supply, install, test & commissioning of 18 G galvanized sheet steel volume control duct damper complete all as specified.

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Supply, install, test & commissioning of Fresh air damper with GI bowl/ fittings and mosquito proof netting shall be provided for each AHU Room complete all as specified.

0.5

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Supply, install, test & commissioning of Motorised 18 G galvanized sheet steel volume control duct damper with necessary actuator complete all as specified.

0.25

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Supply, install, commissioning and testing of AC Plant Room panel board of suitable size, factory made, CPRI type tested, indoor, cubical compartmental type, double door, both side openable with hinged doors & locking arrangement, made out of 2.0 mm thick mild steel CRCA sheet, supported and fixed on structural frame of angle iron of size 50 mm x 50 mm x 6 mm, including earthing stud, labeling, painting to all internal & external exposed steel surfaces with powder coating paint (7 tank process), duly fixed in ground with PCC foundation (1:2:4) type B1, with danger notice plate of 1.6 mm thick mild steel sheet, vitreous enameled (white) with letters figures and conventional skull and bones in signal red colour, suitable for 3 Phase 4 Wire system, 500 V grade with necessary wiring, PVC sheathed stranded copper conductor of appropriate length size, including fixing lugs bolts, screws etc complete all as specified.The panel shall be designed and wired in such a manner that the starter for condenser water pump is powered first, after that the cooling tower motor shall be powered, then the chilled water pumps shall be powered and the chiller units should get the supply only if the condenser water pumps, cooling tower motor, and chilled water pumps are in ON condition. The panel board shall comprise of the following accessories.

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Busbar Chamber:[i] Copper busbar of rated capacity 1000 A, covered with PVC insulated sleeves including insulator, nuts, bolts, etc. with complete connection- 01 Set (of 04 busbars) Incoming: [i]630 A, 415 V, Ics = Icu = Icw = 50 kA, 50 Hz, electrical draw-out type FP ACB with microprocessor based ET trip system with thermal memory, zone selective interlocking, fully rated neutral with inbuilt protection, pre-trip alarm & individual fault indicating LEDs and overload, short-circuit, instantaneous & earth-fault protections- 01 Nos. [ii] LED phase indicators (Yellow, Blue, Red)- 01 Set [iii] Digital voltmeter 0-500 V with selector switch flush mounting square type- 01 Nos. [iv] Digital ammeter 0- 1000 A with selector switch flush mounting square type with suitable CTs - 01 Nos. Outgoing: [i] MCCB, 415V, 50Hz,4 pole, 160A capacity ,36KA, (ICS=ICU 100%) microprocessor release with inbuilt relay with adjustable type thermal and magnetic setting release - 03 Nos. [ii] Fully automatic star/delta starter along with suitable size of MCCB, suitable for condenser water pump, complete with contactors, push button, LED type indicators, auto/manual selector switch, overload protection, current sensing type single phase preventer complete with all accessories and wiring etc- 3 Nos

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[iii] Fully automatic star/delta starter along with suitable size of MCCB, suitable for primary chilled water circulation pump, complete with contactors, push button, LED type indicators, auto/manual selector switch, overload protection, current sensing type single phase preventer complete with all accessories and wiring etc- 3 Nos [iv] Fully automatic star/delta starter along with suitable size of MCCB, suitable for motor of 70 TR cooling tower, complete with contactors, push button, LED type indicators, auto/manual selector switch, overload protection, current sensing type single phase preventer complete with all accessories and wiring etc- 2 Nos [v] Provision of suitable heavy duty power capacitor with relay to maintain PF value not less than 0.98.

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Supply, install, commissioning and testing of AHU sub panel board of suitable size, factory made, CPRI type tested, indoor, 18 gauge MS CRCA duly powder coated in compartamentalised construction with incomer and outgoing feeders for AHU motor, 3-way valve actuator motor, Heater Bank/Pan Humidifier,fire damper actuator motor, etc. complete with required variable frequency drive, relays, timers, contactors, PT, push buttons, switches, internal wiring, etc.AHU electrical panels of following Capacitys. (a) 15 KW - 1 No

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Supplying and installing perforated GI. cable trays of size 100 mm width x 50 mm depth x 1.6 mm thickness with perforation not more than 17.5%, in convenient sections, joined with connectors, suspended from the ceiling with suspenders including bolts & nuts, etc as required complete all as specified and as directed.

60

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Supplying and installing perforated GI. cable trays of size 150 mm width x 50 mm depth x 1.6 mm thickness with perforation not more than 17.5%, in convenient sections, joined with connectors, suspended from the ceiling with suspenders including bolts & nuts, etc as required complete all as specified and as directed.

60

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Supplying and installing perforated GI. cable trays of size 300 mm width x 50 mm depth x1.6 mm thickness with perforation not more than 17.5%, in convenient sections, joined with connectors, suspended from the ceiling with suspenders including bolts & nuts, etc as required complete all as specified and as directed.

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Note for Item No.34.01 to 34.47: 1. Contractor should visit site before quoting of tender. 2. Drawings for Ducting layout, plant room layout, schematic diagram for chilled water and condensor water system complete with pipe lines, valves, controls etc., Electric panel shall be submitted by the contractor in triplicate for approval of Accepting Officer before execution of work and rate quoted deemed to be included. 3. The capacities of AC plant and other equipments mentioned above are tentative only. Contractor should check the design with OEM equipment manufacturer on site to attend the desired conditions attached as Appx "A". 4. Any variation of quantities found during execution to achieve desired internal conditions shall be included and complete the entire job within quoted rates only. Nothing will be paid extra in this regard. 5. The minimum capacity of the equipment to be installed is as per above schedule.

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S&F Voltage stablizer for automatic operation, single phase naturally air cooled indoor type & designed for input variation between 170 V to 250 V with output voltage stablized at 230 V with accuraacy of 2.5 % of cap 2 KVA

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SPECIAL POWER SUPPLY SOCKETS

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Supply, install, commissioning and testing of 300 KVA Isolation transformer Power Supply 415 Volt A/C 50 cycle input and constant Output Voltage with Enclosure Protection IP 55 complete all as specified and directed.

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S&F Servo Voltage stabilizer 300 kVA for automatic operation, three phase, naturally oil cooled, indoor type & designed for input variation between 300 V to 480 V with output voltage stabilized at 415 with accuracy ± 2.5% unbalanced loag and voltage condition and speed of correction 8 Volts per second with MCCB at input and output contactor with bypass switch providing protection in high/low voltage, overload and short ckt protection complete all as specified and as directed.

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M&L for LT Panel board made out of CRCA sheet 3.15 mm thick outdoor Pedestal type totally enclosed with front and rear opening, hinged doors with projected an raised platform of suitable size weather and water proof with necessary locking arrangements along with lugs, cable glands of various sizes for cables, danger notice plate, strickering of Switcher gear about termination of switch gear, cable connector for connecting multi cables located in cable chamber terminated form the switchergear, and the nuts/ bolts etc used are to be made of rust proof material incl as per IS: 8623 tinned copper bus bar with insulators suitable for three phase and four wire LT AC, 50 Hz 415 V 500 A capacity complete with powder coating, necessary internal electric connection as required and provision of the following: (Isolation transformer panel).

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Incoming: MCCB 400 Amps, 36 kA, 4 Pole, suitable for capacitive loads, thermal magnetic release, with adjustable type overload protection, short circuit protection.- 01 No. Outgoing: (a)MCCB 125 Amps, 16 kA, 3 Pole, suitable for capacitive loads, thermal magnetic release, with adjustable type overload protection, short circuit protection.- 05 No (Three Nos for HTL Bldg for special power supply, 01 for other rooms & 1 spare). b) Intelligent Panel meter to measure voltage, current, frequency, power factor, kWH, etc with all connected CTs . c) LED indicating lamps with colour Red, Yellow, Blue - 03 Set.

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S&F Flame proof switch socket & plug combined in LM6 cable termination box in LM6, 62A, 250V, 2P+earth(Battery Charging & trolley storage room).

6

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S&F Flame proof switch socket & plug combined in LM6 cable termination box in LM6, 63A, 500V, 4P+earth ( 12 Nos (6x2Nos) for HTL rooms+ 02 Nos for Silicagel room)

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PVC CONDUIT

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S&F telephone/communication network sockets(Jack type) RJ 11-1 with shutter 1 module with cover plate complete complete with all acessories all as directed.

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S&F factory fabricated GI metal flush boxes suitable for 1-2 module complete

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EOT CRANE(FLAME PROOF)

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Supply, Install, Test and Commissioning of Electrically operated flame proof over Head Travelling [EOT] Crane of 2.0 Ton Capacity complete and having of 12 meters span [approximate] with long travel distance of 10 meters with clear hook hight of 3.0 meters from floor level,double box gider type with cecessary steel supporting structure electric moter with micro motion control with VVVF drive and shall be operated by means of push button pendent unit from the floor and control panel and operated with pendent control moveable independent of crab position including provision of steel gantry rails for long travel for complete lengh and provision of down shop Lead[DSL] and shrouded bus bar system complete all as specified. (For HTL hall). a) Hoist Speed 1.0 m/min. b) Hoist Creep 0.5 m/min. c) C.T Speed 3.0 m/min. d) C.T Creep 1 m/min. e) L.T Speed 3.0 m/min. f) L.T Creep 1.0 m/min. g) Hook height 3.0 m.

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Supply, Install, Test and Commissioning of flame proof Electrically operated over Head Travelling [EOT] Crane of 2.0 Ton Capacity complete and having of 7 meters span [approximate] with long travel distance of 10 meters with clear hook hight of 5.0 meters from floor level,double box gider type with cecessary steel supporting structure electric moter with micro motion control with VVVF drive and shall be operated by means of push button pendent unit from the floor and control panel and operated with pendent control moveable independent of crab position including provision of steel gantry rails for long travel for complete lengh and provision of down shop Lead[DSL] and shrouded bus bar system complete all as specified.(For handling Area). a) Hoist Speed 1.0 m/min. b) Hoist Creep 0.5 m/min. c) C.T Speed 3.0 m/min. d) C.T Creep 1 m/min. e) L.T Speed 3.0 m/min. f) L.T Creep 1.0 m/min. g) Hook height 3.0 m.

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DG SET

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Supply installation testing and commissioning of Silent engine generating set with acoustic enclosure as per CPCB norms IV 415 volts 500 KVA 3 phase 0.8 power factor 50 Hz, 1500 RPM self excited self regulated brushless AC generator including acoustic enclosure suitable for ambient condition and conforming to condition under IS 4722, BS 5514/ 2613 /5000 with and including the following (For Bldg Load, equipment, cranes):- (i) The capacity of Generator set shall be net after all due de-rating factors as per relevant ISI design. (ii) Rate quoted shall be deemed to be inclusive of cable and terminations form Generator to the AMF Panel, with necessary holes to wall including making good to disturbed surfaces so as to match with the existing finishes all as specified and directed. (iii) The quoted rate shall be deemed to be inclusive of first fill of oil and final successful acceptance test. (A) Alternator :- Standard design alternator rated at 500 kVA net output at site after considering de-rating as per site conditions at 0.8 (lag) power factor AC, 3 - phase 4 - wire 415 volts 50 Hz, 1500 RPM, self excited self regulated screen protected drip proof IP 23 enclosure brushless design with winding in pole faces, insulating class 'H' and voltage regulation of +/- 1% at rated voltage from no load to full load. The alternator shall be conforming to BS 2613/5000 and shall be imposition to generate supply with frequency regulation with in +/- 1% tolerance. The alternator will be suitable for tropical climate and shall generally conform to BS - 2613/5000/ IS – 4722. i) Insulation class - 'H‘ ii) Temperature rise Class - 'H‘ iii) Excitation : Self Excited

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iv) Regulation performance: The voltage is kept constant with +/- 1%, manual voltage adjustment within +/- 5% v) Frequency regulation +/- 1% (B) Diesel Engine: - Adequate capacity of Diesel engine as approved by GE basing on manufacturers technical details water cooled to drive independently above alternator and after considering de-rating as per site conditions after generating and reducing power consumed by accessories directly coupled through flexible coupling multi cylinder multi stroke direct injection, cold starting 1500 RPM, as per relevant ISI/BS - 5514 with an overload capacity of 10% for half an hour in 12 hours continuous running complete with standard accessories all as specified and required for safe handling and operation salient features of accessories shall be as under i) Fly wheel with housing. ii) Cooling system :- Moulded radiator with fan & belts iii) Cooling Water pump : - Centrifugal type belt driven iv) Exhaust System :- Exhaust System complete with exhaust piping of suitable size with MS pipe light grade up to & outside and 1meter away from the enclosure, covered with asbestos rope and aluminium foil of 28 SWG complete with in the enclosure for safe exhaust without transforming vibration to the wall of the enclosure. Exhaust gas turbo charger type. Exhaust manifold, Silencer : Residual type Bellows v) Fuel System :- Fuel injection system with fuel injectors, fuel injection solenoid switch controlled by electronic governor for 1% speed /frequency regulation, Fuel filters, Fuel hoses. vi) Lubricating oil System : Lubricating oil filter Lubricating oil pump

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vii) Air Intake System :Air intake Manifold Air cleaner dry type viii) Governor :- Electronic Governor ix) Starting System :- Electric Self starter with maintenance free battery including battery charging alternator x) Batteries :- Batteries of maintenance free of capacity as recommended by the manufacturer complete with copper conductor multi stranded leads of suitable length from self starter to the battery terminals complete with initial charge and initial fill of electrolyte all as specified and Starter gear ring Start and stop push button, Ignition key / Switch Handling and operation : Salient features of accessories shall be as under: Radiator with blower fan Corrosion inhibitor coolant Paper element filters for fuel, Lubricating oil and by pass Electronic governor controlled direct fuel injection system Fly wheel housing and fly wheel xi) Generator Monitoring Panel : - Comprising of all standard items as mentioned under this schedule or as per standard practice ignition key switch and start / stop arrangement, indications for Engine parameters, hour run meter, RPM meter, Engine oil pressure indicator, water/coolant Temperature indicator, Battery volt display. xii) Safety Controls : - Engine low lubricating oil pressure high water Temperature and over speeding of engine. xiii) Coupling arrangement : - Flexible coupling, fly wheel to suit flexible coupling. xiv) Accessories :- AVM Pads built in enclosure and for entire unit on platform. xv) Base Frame : - Should be provided as OEM norms

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vii) Air Intake System :Air intake Manifold Air cleaner dry type viii) Governor :- Electronic Governor ix) Starting System :- Electric Self starter with maintenance free battery including battery charging alternator x) Batteries :- Batteries of maintenance free of capacity as recommended by the manufacturer complete with copper conductor multi stranded leads of suitable length from self starter to the battery terminals complete with initial charge and initial fill of electrolyte all as specified and Starter gear ring Start and stop push button, Ignition key / Switch Handling and operation : Salient features of accessories shall be as under: Radiator with blower fan Corrosion inhibitor coolant Paper element filters for fuel, Lubricating oil and by pass Electronic governor controlled direct fuel injection system Fly wheel housing and fly wheel xi) Generator Monitoring Panel : - Comprising of all standard items as mentioned under this schedule or as per standard practice ignition key switch and start / stop arrangement, indications for Engine parameters, hour run meter, RPM meter, Engine oil pressure indicator, water/coolant Temperature indicator, Battery volt display. xii) Safety Controls : - Engine low lubricating oil pressure high water Temperature and over speeding of engine. xiii) Coupling arrangement : - Flexible coupling, fly wheel to suit flexible coupling. xiv) Accessories :- AVM Pads built in enclosure and for entire unit on platform. xv) Base Frame : - Should be provided as OEM norms

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C) AMF Panel :- Factory made outdoor type control cubical made out of CRCA sheet dust and vermin proof totally enclosed with front opening of 415 volts 3 -phase 4 - wire AC 50 Hz, including powder coated, copper bus bar of one and half times the rated load of 500 KVA alternator complete with internal wiring with PVC insulated single core copper conductor multi stranded wire of 1100 volts grade of suitable capacity, fuses, name plates consisting of 4 pole ACB/MCCBs and Contactors of capacity as recommended by the manufacturer. Detachable cable gland plates, all controls, indicators and standard microprocessor based LED/LCD display for indicating voltage, current, frequency, speed, kW, kWH, pf, temperature, Battery voltage, etc. a) Annunciation with indication lamps for : (i) Low Lubricating oil pressure. (ii) High Water Temperature. (iii) Engine over speed. (iv) Battery low voltage Controls :- a) Load on Indication b) Load off indication c) Engine start push button

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d) Engine stop push button e) Fault accept / reset push button f) Battery Charger : (i) Transformer (ii) Rectifier (iii) Resistance (iv) DC Volt meter (v) DC Ammeter (vi) Charger rate selector switch D) acoustic Enclosure:- Manufactured by OEM suitable for 500 KVA DG Set (i) NAL approved as per CPCB (ii) It Should be as per latest rules and regulations of Ministry of Environment and Forest and Pollution control board (iii) The generating set batteries and control panel should be inside the enclosure. (iv) Construction Details/specification are as follows: a) Outer body :- CRCA Sheet of 1.6mm thick b) Doors :- CRCA sheet of 1.6 mm thick c) Sound Insulation :- As per OEM Norms v) The acoustic should be composite in construction and fully assembled integral unit vi) The batteries should be placed inside the enclosure beside the DG Set on a suitable insulated plat form vii) The DG Set should be provided with external Emergency stop push button

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viii) The enclosure should be suitably illuminated by LED Lamp fittings. ix) The noise level should be 75 dba at 1m under free field conditions. x) The acoustic enclosure parts shall be of powder coated after pre treatment process. The powder coating shade should be Gen set Green. The base frame should be painted with epoxy based black shade E) The coated rate includes excavation, removing of soft soil and PCC, Cement Concrete foundation, filling and mass concrete type B2 (1:2:4) using 40 mm graded aggregate of size not less than 4.6 x 2. 4 x 0.8 m for placing of DG Set complete all as specified and directed.

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Supply installation testing and commissioning of Silent engine generating set with acoustic enclosure as per CPCB norms IV 415 volts 250 KVA 3 phase 0.8 power factor 50 Hz, 1500 RPM self excited self regulated brushless AC generator including acoustic enclosure suitable for ambient condition and conforming to condition under IS 4722, BS 5514/ 2613 /5000 with and including the following (For AC Plant Load & Compressor room):- (i) The capacity of Generator set shall be net after all due de-rating factors as per relevant ISI design. (ii) Rate quoted shall be deemed to be inclusive of cable and terminations form Generator to the AMF Panel, with necessary holes to wall including making good to disturbed surfaces so as to match with the existing finishes all as specified and directed. (iii) The quoted rate shall be deemed to be inclusive of first fill of oil and final successful acceptance test. (A) Alternator :- Standard design alternator rated at 250 kVA net output at site after considering de-rating as per site conditions at 0.8 (lag) power factor AC, 3 - phase 4 - wire 415 volts 50 Hz, 1500 RPM, self excited self regulated screen protected drip proof IP 23 enclosure brushless design with winding in pole faces, insulating class 'H' and voltage regulation of +/- 1% at rated voltage from no load to full load. The alternator shall be conforming to BS 2613/5000 and shall be imposition to generate supply with frequency regulation with in +/- 1% tolerance. The alternator will be suitable for tropical climate and shall generally conform to BS - 2613/5000/ IS – 4722. i) Insulation class - 'H‘ ii) Temperature rise Class - 'H‘ iii) Excitation : Self Excited

1

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iv) Regulation performance: The voltage is kept constant with +/- 1%, manual voltage adjustment within +/- 5% v) Frequency regulation +/- 1% (B) Diesel Engine: - Adequate capacity of Diesel engine as approved by GE basing on manufacturers technical details water cooled to drive independently above alternator and after considering de-rating as per site conditions after generating and reducing power consumed by accessories directly coupled through flexible coupling multi cylinder multi stroke direct injection, cold starting 1500 RPM, as per relevant ISI/BS - 5514 with an overload capacity of 10% for half an hour in 12 hours continuous running complete with standard accessories all as specified and required for safe handling and operation salient features of accessories shall be as under i) Fly wheel with housing. ii) Cooling system :- Moulded radiator with fan & belts iii) Cooling Water pump : - Centrifugal type belt driven iv) Exhaust System :- Exhaust System complete with exhaust piping of suitable size with MS pipe light grade up to & outside and 1meter away from the enclosure, covered with asbestos rope and aluminium foil of 28 SWG complete with in the enclosure for safe exhaust without transforming vibration to the wall of the enclosure. Exhaust gas turbo charger type. Exhaust manifold, Silencer : Residual type Bellows v) Fuel System :- Fuel injection system with fuel injectors, fuel injection solenoid switch controlled by electronic governor for 1% speed /frequency regulation, Fuel filters, Fuel hoses. vi) Lubricating oil System : Lubricating oil filter Lubricating oil pump

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vii) Air Intake System :Air intake Manifold Air cleaner dry type viii) Governor :- Electronic Governor ix) Starting System :- Electric Self starter with maintenance free battery including battery charging alternator x) Batteries :- Batteries of maintenance free of capacity as recommended by the manufacturer complete with copper conductor multi stranded leads of suitable length from self starter to the battery terminals complete with initial charge and initial fill of electrolyte all as specified and Starter gear ring Start and stop push button, Ignition key / Switch Handling and operation : Salient features of accessories shall be as under: Radiator with blower fan Corrosion inhibitor coolant Paper element filters for fuel, Lubricating oil and by pass Electronic governor controlled direct fuel injection system Fly wheel housing and fly wheel xi) Generator Monitoring Panel : - Comprising of all standard items as mentioned under this schedule or as per standard practice ignition key switch and start / stop arrangement, indications for Engine parameters, hour run meter, RPM meter, Engine oil pressure indicator, water/coolant Temperature indicator, Battery volt display. xii) Safety Controls : - Engine low lubricating oil pressure high water Temperature and over speeding of engine. xiii) Coupling arrangement : - Flexible coupling, fly wheel to suit flexible coupling. xiv) Accessories :- AVM Pads built in enclosure and for entire unit on platform. xv) Base Frame : - Should be provided as OEM norms

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C) AMF Panel :- Factory made outdoor type control cubical made out of CRCA sheet dust and vermin proof totally enclosed with front opening of 415 volts 3 -phase 4 - wire AC 50 Hz, including powder coated, copper bus bar of one and half times the rated load of 250 KVA alternator complete with internal wiring with PVC insulated single core copper conductor multi stranded wire of 1100 volts grade of suitable capacity, fuses, name plates consisting of 4 pole ACB/MCCBs and Contactors of capacity as recommended by the manufacturer. Detachable cable gland plates, all controls, indicators and standard microprocessor based LED/LCD display for indicating voltage, current, frequency, speed, kW, kWH, pf, temperature, Battery voltage, etc. a) Annunciation with indication lamps for : (i) Low Lubricating oil pressure. (ii) High Water Temperature. (iii) Engine over speed. (iv) Battery low voltage Controls :- a) Load on Indication b) Load off indication c) Engine start push button

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d) Engine stop push button e) Fault accept / reset push button f) Battery Charger : (i) Transformer (ii) Rectifier (iii) Resistance (iv) DC Volt meter (v) DC Ammeter (vi) Charger rate selector switch D) acoustic Enclosure:- Manufactured by OEM suitable for 250 KVA DG Set (i) NAL approved as per CPCB (ii) It Should be as per latest rules and regulations of Ministry of Environment and Forest and Pollution control board (iii) The generating set batteries and control panel should be inside the enclosure. (iv) Construction Details/specification are as follows: a) Outer body :- CRCA Sheet of 1.6mm thick b) Doors :- CRCA sheet of 1.6 mm thick c) Sound Insulation :- As per OEM Norms v) The acoustic should be composite in construction and fully assembled integral unit vi) The batteries should be placed inside the enclosure beside the DG Set on a suitable insulated plat form vii) The DG Set should be provided with external Emergency stop push button

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viii) The enclosure should be suitably illuminated by LED Lamp fittings. ix) The noise level should be 75 dba at 1m under free field conditions. x) The acoustic enclosure parts shall be of powder coated after pre treatment process. The powder coating shade should be Gen set Green. The base frame should be painted with epoxy based black shade E) The coated rate includes excavation, removing of soft soil and PCC, Cement Concrete foundation, filling and mass concrete type B2 (1:2:4) using 40 mm graded aggregate of size not less than 4.6 x 2. 4 x 0.8 m for placing of DG Set complete all as specified and directed.

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WATER COOLER

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S&F Voltage stabilizer for automatic operation single phase naturally air cooled indoor type & designed for input variation between 170V to 250 V with output voltage stabilized at 230 V with accuracy of +_ 2.5% and of capacity 2 KVA complete all as specified and directed.

3

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DEMOLITION

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Taking down aluminium point wiring (light, fan, socket, power, calling bell etc) complete including fixture and fittings such as switches, ciling roses, pendents, regulators, sockets, light fittings etc and making good the disturbed surface om walls floors complete all as specified and directed by Engr-in-Charge.

165

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Taking down of ceiling fan/Exhaust fan/ Air circulator of any sweep/size/make from site and handed over to MES store including proper cleaning.

20

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Taking down of light fittings of any type/make from site complete all as specified and directed.

40

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Taking down unserviceable submain wiring of any size complete all as specified and directed.

50

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Taking down unserviceable DBs/AC Box/Flame proof fittings etc with accessories complete.

15

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Taking down unserviceable XLPE Cable of any type and size.

152

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Disconnecting the AC plant from power spply and dismantling the AC plant of capacity 5.5 TR (3 Nos) along with connected ducting and pipe line complete all as directed and depositing the same to MES store yard at AGE E/M-II U-II. Note - The rate quoted deemed to include cost of all T&P including transportation.

1

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Taking down CI pipe of 150 mm size incl all fittings complete all as specified and directed.

90

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Supplying and laying ductile pipe with double flanged centrifugally cast(spun) class K-9 of 150 mm dia pipe conforming to IS-8329 including provision of specials, such as tees, elbows,bends reducers, taper pieces, including testing and commissioning.

150

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Taking down MS pipe 200 mm size incl all fittings complete all as specified and directed.

50

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S&F CI sluice valve of 150 mm dia, flanged conforming to IS 14846 PN 1.6 complete all as specified

2

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S&F MS ERW pipe 200 mm NB heavy duty for multi storied building duly painted with 2 coats of synthetic enamel paint over coat of zinc chromate primer complete all as specified and directed.

100

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S&F CI sluice valve of 200 mm dia, flanged conforming to IS 14846 PN 1.6 complete all as specified.

200

1

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