Military Engineer Services Tender

Removing excavated material n exc. 50m and depositing where directed at a level n exc. 1.5 m above the starting point in any type of soil complete all as specified and directed.

M&L for Servicing of Natural Oil Cooled Transformer including taking proper shutdown from HT side and disconnecting all HT and LT cables, checking drain plug and replacing where required, checking oil level indicator and replacing where required, checking of silica gel breathers, manual cleaning the cores and windings from sediments and foreign particles deposited on cores/ windings/ body, replacing the gaskets and bolts/Nuts as reqd for the transformer 6/0.415 kV of capacity 200 to 250 kVA. [ Note: - The materials used for servicing will be measured and paid under separate item as supply only. Other minor spares/ materials and tools used for servicing not mentioned in the schedule (viz drain plug, bolts and nuts, materials and tools required for cleaning or core/ windings, tools required for cutting of gaskets etc) deemed to be included in the quoted rate. Dehydration and topping up of transformer oil will be measured and paid under separate item but must be done at the time of servicing]

All as per Item No 5 here-in-before but for transformer 6/0.415 kV of capacity 315 to 500 kVA.

All as per Item No 5 here-in-before but for transformer 6/0.415 kV of capacity 630 to 2000 kVA.

M&L for Draining out all the transformer oil and preserving in air tight container and Dehydration and filtration of transformer oil with streamline transformer oil purification/ dehydration machine including heating for removing moisture content to bring down the parameters of the oil within the permissible limit as laid down in IS: 1866.2000 all as specified and as directed including testing and topping up with new transformer oil upto optimum level for transformers 6/0.415 kV of capacity 200 to 800 kVA: - [Note: (i) Cost of pouring new transformer oil to maintain the optimum level deemed to be inclusive in the quoted rate. The quantity of new transformer oil will be measured and paid under separate item as supply only. (ii) The cost of re-filtration/ re-dehydration (in case the parameters of filtered oil does not comply with the laid down limits as per IS) shall be deemed inclusive in the quoted rate

Supply only new transformer oil in non-returnable containers including testing of parameters from Govt authorised laboratory as per IS: 335:1993 all as specified and as directed.

M&L for opening covers of dry type transformer 6/0.415 kV of capacity 750 kVA make: ICON Engineers Pvt Ltd and servicing complete including manual cleaning of dust and sediments through blower/ vacuum cleaner by auth Service Engineer of OEM all as specified and as directed. [ Note: - The materials used for servicing will be measured and paid under separate item as supply only. Other minor spares/ materials and tools used for servicing not mentioned in the schedule (viz drain plug, bolts and nuts, materials and tools required for cleaning or core/ windings, tools required for cutting of gaskets etc) shall be deemed inclusive in the quoted rate. Dehydration and topping up of transformer oil at the time of servicing will be measured and paid under appropriate item in BOQ]

Repair/maintenance and servicing of oil cooled step down transformer 6 KV/433 Volt of capacity upto 2000 KVA, comprising following work services :- (a) Disconnection of cable termination of HT & LT ends. (b) Opening of top cover by removing nuts, bolts and all mounting accessories and conservator tanks. (c) Cleaning all sludges from main oil tank and conservator tank and removal off the site. (d) Servicing of tap changing gears by cleaning and polishing tapping contact points. (e) Cleaning, polishing of serviceable bush and stud both HT/LT side and refixing the same. (f) Replacing unserviceable stud and bush as required as directed by Engr-in-Charge. Note : (i) While replacing and refixing the stud and bush, all nuts, washers and gaskets are to be replaced with new one against the quoted rate (ii) New bushes and studs required for replacement shall be measured and paid separately as 'Supply only' under respective items mentioned here-in-after. (g) Refixing all cable terminals of HV & LV sides and transformer top cover, conservator tank in position. (h) Cleaning and heating of silica gel in breather and replacing with new silica gel to make up the reduced quantity Note: New silica gel requied for replenishing shall be measured and paid separately as 'Supply only' (j) Servicing and testing of Bucolz Relay for smooth operation. Note:- New silica gel required for replacement shall be measured and paid sepprately as supply only. (1) HT side cable connection shall be made with new HT tape & M Seal Monoplast. (2) M seal monoplast required for replacement shall be measured and paid for separately as 'Supply only'. (3) The items of work mentioned here-in-after are tentative and may vary as per site requirement as assessed by the representative and the Engn-in-Charge after strip inspection and the contractor shall have no claim on that account. (4) Contractor wiil be very careful and should ensure not to enter any type of moisture in side the transformer during maintenance.

Supply only silica gel breather including initial fiiling with required quantity of silica gel of make: Jaipuria Brothers Electrical Pvt Ltd or equivalent in other approved make for transformers of capacity 200 kVA to 250 kVA all as specified and as directed: -

All as per item No 12 here-in-before but for transformers of capacity 315 to 500 kVA.

All as per item No 12 here-in-before but for transformers of capacity 630 to 2000 kVA.

Supply only transformer bushing including studs for HT primary side of existing transformer 6/0.415 kV of capacity upto 2000 kVA all as specified and as directed.

Supply only transformer bushing including studs for LT secondary side of existing transformer 6/0.415 kV of capacity upto 2000 kVA all as specified and as directed.

Supply only best quality good oil resistant gasket sheet suitable for oil cooled transformer as per IS: 4253 including cutting to shape as per existing size of transformer top covers and side covers all as specified and as directed

M&L for painting of transformers with two coats of synthetic enamel paint of approved colour and writing MES No with Capital letters at two places after removing of old paints by paint removing chemicals and mild scrapping all as specified and as directed for transformers of capacity 200 kVA to 250 kVA

All as per item No 18 here-in-before but for transformers of capacity 315 to 500 kVA.

All as per item No 18 here-in-before but for transformers of capacity 630 to 2000 kVA.

M&L for maintenance of Vacuum circuit breaker with panel of make: PASCAL, 6 kV grade, 400 to 800 Amp by auth rep of OEM including the following: - (a)Switching off VCB and confirming that supply to incoming end is properly disconnected. (b)Opening covers of the circuit breaker and visual checking of epoxy housing and all parts for rust and wear. (c)Cleaning all parts of the breaker compartment with appropriate chemical to remove dust and dirt and wipping of the envelop of the vacuum interrupter and insulating material with a clean and dry cloth. (d)Lubricating of rotary sections and moving parts, sliding surfaces, pins, coupling section etc by applying a small amount of grease/ petrolium jelly/ machine oil as applicable. (e)Checking of PTs, CTs, control circuits, closing and tripping coil and all other parts. (f) Replacement of parts detected defective or less reliable. (g) Checking auxilliary supply and control voltage, control circuits and tightening of all connections. [Note : - (i) The spares will be measured and paid separately under Prime Cost Sum. The items required for replacement will be separately approved by a BOO detailed by the Accepting Officer during execution. (ii) The tenderer will submit current price list/ quotation of spares from the OEM and quote percentage over the rate for payment accordingly. (iii) After servicing of VCB, Health check up reports will be submitted (iv) The old retrieved materials will be deposited to MES store yard of AGE E/M-1]

M&L for maintenance of Ring Main Unit with 02 Nos Incoming and 01 No outgoing of make: Areva T&D, 6 kV grade, 400 to 630 Amp by auth rep of OEM including the following:- (a)Switching off the all the incoming and confirming that supply to incoming end is properly disconnected. (b)Opening covers of the RMU and visual checking of all parts for rust and wear. (c)Cleaning all parts to remove dust and dirt and wipping of the envelop of the moving contacts and insulating material with a clean and dry cloth. d) Lubricating of rotary sections and moving parts, sliding surfaces, pins, coupling section etc by applying a small amount of machine oil and applying grease for operating shaft and bearings. (e)Checking of PTs and CTs and all control circuits. (f)Replacement of parts detected defective or less reliable [Note : - (i) The spares will be measured and paid separately under Prime Cost Sum. The items required for replacement will be separately approved by a BOO detailed by the Accepting Officer during execution. (ii) The tenderer will submit current price list/ quotation of spares from the OEM and quote percentage over the rate for payment accordingly. (iii) After servicing of VCB, Health check up reports will be submitted (iv) The old retrieved materials will be deposited to MES store yard of AGE E/M-1]

Suppy only of following item for Repair of VCB:-

Pole assembly for vacuum interrupter

Tripping coil 110 V DC

Closing coil 110 V DC

230 V AC Spring charging motor

Finger contact (1 set consisting of 6 Nos)

Breaker auxilliary switch with 6 NO + 6 NC

Support Insulators

Bus Bar spout for R-phase with fixing & connection hardware

Bus Bar spout for Y-phase with fixing & connection hardware

Bus Bar spout for B-phase with fixing & connection hardware

Circuit Spout

110 V DC LED lamp (Green, Amber, White, Blue, Red)

Self Adhesive Tape (9 Meters per Roll)

Spring Return type Breaker control switch

Test & Service position Limit Switch

Current Transformer

Potential Transformer 6kV/RT3/110V/RT3, 300 VA, Cl 1.0

Overcurrent & Earth Fault Protection Relay (5A), Micom P111L

Master Trip & Lockout Relay, VAJH13YF0751BBA

110 V DC Aux contactor with 4 NO + 4 NC contacts

Digital Ammeter 96 sqmm, Cl-0.5 CT Ratio programmable (aux volt 110 V AC)

Digital Voltmeter 96 sqmm Cl-0.5, PT Ratio programmable (aux volt 110 V AC)

110 V DC Flush Mounted Multitone Hooter for Trip & Non-Trip Alarm

Strut

Upper connection pad

Lower connection pad

Contact pressure spring

Insulating

M&L for Cable jointing kit for 11 KV (Earthed) grade cable for indoor termination cold shrink type joint complete with jointing material and accessories suitable for 3 core XLPE armoured aluminium conductor cable of size 50 sqmm to 95 sqmm complete all as specified and directed

All as per item No 24 here-in-before but of size 120 Sqmm to 185 Sqmm complete all as specified and directed

M&L for cable jointing kit for 11 KV (Earthed) grade cable for straight through cold shrink type joint complete with jointing material and accessories suitable for 3 core XLPE armoured aluminium conductor cable of size 50 sqmm to 95 sqmm

All as per item Ser No 26 here-in-before but of size 120 sqmm to 185 sqmm

M&L for Disconnecting and taking out old u/s cable of different size, from wall, trench, floor etc all as directed by Engineer-in-charge.

Supply and Laying XLPE insulated, screened, PVC bedded, galvanised steel strip or wire armoured, electric power cables (heavyduty) with aluminium conductor, 11000 volts (Earthed) grade cross sectional area 95 sq. mm complete all as specified and directed

All as per item Ser No 29 here-in-before but of size 120 sqmm

Supply only insulating HT synthetic rubber mat of size 1 m x 1 m x 2.5 mm thick as per IS: 15652 (2006) complete all as specified and directed

M&L for dry river Sand filling in trenches including punning down consolidation in soft/ loose soil complete all as specified and directed

Supplying and laying reinforced precast concrete cable cover, class HV, Type 1, flat, size 300mmx l80mm x 40mm complete all as specified and directed

M&L for tubes, 'light grade', galvanised, with all fitting; laid in trenches 80 mm for cable protection complete all as specified and directed

M&L for providing PCC 1:2:4 type B0 (by using 12.5mm graded stone aggregate) as in roof kerbs or mud stops, rounded or chamfered on edges complete all as specified and directed

M&L for rendering 5 mm thick in CM 1:6 on fair faces of brick work or concrete surfaces complete all as specified and directed

Supply only M seal monoplast kit for Buck/Boost transformer of 2000/400/315 KVA capacity complete all as specified and directed

Supply and spreading clean dry river sand in trenches, ducts, transformer yard etc., for cushioning all as specified and as directed by Engineer-in-Charge. Note : Punned thickness only shall be measured.

Drilling with horizontal drilling arrangement existing road/foot path bituminous macadam and PCC on foot path for laying protection pipe for cable and making good the disturbed surfaces of road/foot path to match with the existing surface all as requried, specified and directed by the Engineer-in-Charge at site. Note : Pipe will be measured and paid seperately

M & L for arresting the leakage of transformer oil after drain out transformer oil , switching off HT power supply taking all safety precautions, including provision of gasket and re fiil transformer oil after arresting the leakage including testing and commissioning of transformer upto 250 KVA capacity complete all as specified and as directed by Engineer-in-Charge.

M&L for Danger notice plate of 1.6mm thick mild sheet steel vitreous enamelled white with letters figures and conventional skull and in bones in signal red colour and fixed with MS clamps bolts and nuts , screws etc size for HT 25x20cm complete including taking out old all as specified and directed by the Engineer-in-Charge

Removing the transformer from the sub station after disconnecting the cable, transport to a reputed workshop for repair/Rewinding purpose, removing the unserviceable Primary/ Secondary winding from HT/LT sides, Materials and labour for new winding of HT coils (Primary/ windings) with super enamelled copper wire of existing guage and winding as per existing specifications and re-insulation of LT winding by taking out old insulating materials and providing fresh insulating material varnishing and heating of new windings as per existing specification including checking and tightening internal electric connections and fixing back the top cover with new gasket and suitable nuts, bolts upto 2000 KVA transformer Refilling of filter/dehydrated transformer oil in the tank including transportation, loading and unloading of transformer complete all as specified and as directed by Engineer-in-Charge

Note: Schedule of credit (SCHEDULE OF CREDIT) amount of Rs 91,970.00 mentioned on Page No 30 shall be deducted from the total quoted amount of BOQ.