Military Engineer Services Tender

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Military Engineer Services - MES Tender

Works
Electrical and Electronics
Eprocure
Opening Date1 Jan 2025
Closing Date22 Jan 2025
Tender Amount₹ 45,00,000 
Notes
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Costs

Description

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BOQ Items

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DO_NOT_SHOW

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All as per ser item No 1.00 above but capacity of DG set 110/100 KVA.

4

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All as per ser item No 1.00 above but capacity of DG set 82.5/75 KVA.

1

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All as per ser item No 1.00 above but capacity of DG set 62.5/63.0/50 KVA.

8

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All as per ser item No 1.00 above but capacity of DG set 45/40/38/37.5/35/30 KVA.

12

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All as per ser item No 1.00 above but capacity of DG set 25/20/15 KVA.

3

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Supply only the following items/spares for 250/200 KVA DG set (Make of DG set: Cummins/Kirloskar/Greaves cotton/Ashok legand) complete all as specified and directed.

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Fuel filter (Primary and Secondary)

8

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Lubricating oil filter

8

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Air filter outer and inner

4

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Water temperature sensor

4

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Lub oil Thermostat element

4

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Fuel supply pipe tank to filter duly covered with supper fine steel wire coupling nut and bolts

3

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Fuel tank Float assembly

3

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V' belt for fan

3

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V' belt for Charging Dynomo

3

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Oil Chamber Gasket

2

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Supply only the following items/spares for 180/160 KVA DG set (Make of DG set: Cummins/Kirloshar/Greaves/Ashok Legand) complete all as specified and directed.

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Fuel filter (Primary and Secondary)

10

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Lubricating oil filter

10

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Air filter outer and inner

5

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Water temperature sensor

4

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Lub oil Thermostat element

4

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Fuel supply pipe tank to filter duly covered with supper fine steel wire coupling nut and bolts

2

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Float assembly

2

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V' belt for fan

3

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V' belt for Charging Dynomo

3

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Oil Chamber Gasket

2

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Hose Radiator with suitable size fixing clamp (Complete Set)

2

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Supply only the following items/spares for 110/100 KVA DG set (Make of DG set: Cummins/Kirloskar/Greaves cotton/Ashok legand) complete all as specified and directed.

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Fuel filter (Primary and Secondary)

8

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Lubricating oil filter

8

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Air filter outer and inner

4

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Water temperature switch

3

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Thermostat element

3

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Fuel supply pipe tank to filter duly covered with supper fine steel wire coupling nut and bolts

2

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Float assembly

2

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V' belt for fan

2

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V' belt for Water pump

2

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Oil Chamber Gasket

2

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Hose Radiator with suitable size fixing clamp (Complete Set)

2

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Supply only the following items/spares for 82.5 KVA DG set (Make of DG set: Cummins/Kirloskar/Greaves cotton/Ashok legand) complete all as specified and directed.

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Fuel filter (Primary and Secondary)

2

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Lubricating oil filter

2

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Air filter outer and inner

1

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Water temperature switch

1

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Thermostat element

1

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V' belt for fan

1

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V' belt for Water pump

1

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Hose Radiator with suitable size fixing clamp (Complete Set)

1

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Supply only the following items/spares for 62.5/63/50 KVA DG set (Make of DG set: Cummins/Kirloskar/Greaves cotton/Ashok legand) complete all as specified and directed.

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Fuel filter (Primary and Secondary)

16

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Lubricating oil filter

16

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Air filter outer and inner

8

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Water temperature switch

6

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Thermostat element

3

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Fuel supply pipe tank to filter duly covered with supper fine steel wire coupling nut and bolts

3

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Float assembly

4

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V' belt for fan

5

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V' belt for Water pump

4

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Oil Chamber Gasket

3

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Hose Radiator with suitable size fixing clamp (Complete Set)

3

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Supply only the following items/spares for 45/40/38/37.5/35/32.5/30 KVA DG set (Make of DG set: Cummins/Kirloskar/Greaves cotton/Ashok legand) complete all as specified and directed.

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Fuel filter (Primary and Secondary)

24

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Lubricating oil filter

24

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Air filter outer and inner

12

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Water temperature switch

6

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Thermostat element

6

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Fuel supply pipe tank to filter duly covered with supper fine steel wire coupling nut and bolts

4

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Float assembly

4

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V' belt for fan

5

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V' belt for Water pump

5

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Oil Chamber Gasket

5

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Hose Radiator with suitable size fixing clamp (Complete Set)

4

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Supply only the following items/spares for 25/20/15 KVA DG set (Make of DG set: Cummins/Kirloskar/Greaves cotton/Ashok legand) complete all as specified and directed.

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Fuel filter (Primary and Secondary)

6

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Lubricating oil filter

6

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Air filter outer and inner

3

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Water temperature switch

3

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Thermostat element

2

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Fuel supply pipe tank to filter duly covered with supper fine steel wire coupling nut and bolts

1

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Float assembly

1

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V' belt for fan

2

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V' belt for Water pump

1

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Oil Chamber Gasket

1

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Hose Radiator with suitable size fixing clamp (Complete Set)

1

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Supply only Engine oil Grade 15W-40 complete all as specified and directed. Make- IOL(servo) /Valvoline Premium Blue/Keol Care/Greaves.

650

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Supply only Engine oil Grade 20W-40 complete all as specified and directed. Make- IOL(servo) /Valvoline Premium Blue/Keol Care/Greaves.

160

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Supply and filling of new coolant concentrate in sealed container to the DG sets complete all as specified and directed. Make: Castrol/IOCL(Servo)/ Valvoline/ Kirloskar Care.

160

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Supply only electrolyte 1250 for lead acid battery in sealed container to the DG sets complete all as specified and directed.

60

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Supply only distilled water in sealed container to the DG sets complete all as specified and directed.

600

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Dismantling, opening of water cooled Diesel Engine generating set of 180 KVA capacity 3 phase 50 Hz (Make: Cummins) for carrying out repair, top over hauling of engine and taking out engine fitted spare parts of complete engine, mechanically and electrically, cleaning of oiling / greasing, descaling of water jackets, decarbonizing cylinder heads and re-fixing of serviceable parts in position, and removing & replacement of unserviceable /defective spares parts with new parts, as per manufacturer's instructions including refacing and lapping of valves, valve-seats, or any other machining work required for cylinder head, allingment of connecting rods including matching with crank shaft and reassembling the engine of DG set at position and ensuring alignment and coupling the engine with alternator including connecting to existing system and making DG set perfectly operational and testing at site with connected load to the entire satisfaction of the Engineer-in-Charge complete all as specified and directed. Note: (i) Any repair/recalibration of FIP & Injector, Self Starter, Radiator, Turbo charged, alternator etc. shall be measured and paid separately under respective item of the schedule. ii) All the spare parts required for carrying out the repair/ top overhauling of the engine shall be measured and paid separately under respective item of the schedule. iii) The contractor shall submit the servicing certificate done by authorized service agency. (iv) All items such as cleaning agent, Cotton Waste, grease, washer, minor nut bolts etc are required for carrying out the repair of the engine will be included in the quoted rate.

1

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Supply only the following items/spares for 180 KVA DG set, Make: Cummins complete all as specified and directed.

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Valve Inlet and Exhaust.

6

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Valve seat Inlet and Exhaust.

6

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Valve Guide

6

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Valve Stem seal

6

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Top overhauling Gasket set

1

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Piston ring

6

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C.R. Bearing

6

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Cylinder liner with 'O' Ring.

6

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Set of Radiotor water Hose

1

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Injector Sleeve

6

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Air Cleaner filter element.Inner and Outer

1

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Lubrication oil filter element.

2

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Noozle for injector.

6

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Fuel filter element kit

1

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Water pump assembly set with all accessories

1

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Dismantling, opening top cover of water cooled Diesel Engine generating set of following capacites for carrying out replacement of unserviceable/leakage top gasket including dismantling of top cover and reassembling the engine top and making DG set perfectly operational complete all as specified and directed.

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Capacity of DG Sets 250/200/180/160 KVA

2

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Capacity of DG Sets 110/100/82.5 KVA

1

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Capacity of DG Sets 63 to 50 KVA

2

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Capacity of DG Sets 45 to 30 KVA

2

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M&L for removing of radiator assembly from DG set, cleaning the radiator including applying suitable chemical agent for decanning the inner surface of the radiator, removing the all forigen items from radiator, welding the leakage portion of the body and made complete serviceable, cleaning complete internally and externally of the radiator by providing jet water pressure pump set including replacement of all gaskets, caps defective nuts, bolts & washers etc complete and re fixing to the existing DG Set including necessary transportation to work shop and back of the DG Sets complete all as specified and directed of the following capacities of DG sets :-

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Capacity of DG Sets 250/200/180/160 KVA

2

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Capacity of DG Sets 100/110 KVA

1

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Capacity of DG Sets 63 to 50 KVA

2

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Capacity of DG Sets 40 to 30 KVA

2

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Capacity of DG Sets 25 to 15 KVA

1

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M&L for decanning of diesel oil from diesel tank in empty barrel, dismantling of inlet and outlet fuel connection, removing all deposited materials from bottom cleaning the diesel tank with K' oil scraping of old paint from outer side of tank incl of painting two coats of synthetic enameled paint on outer surface of tank marking and painting of oil level on tank, making inlet and outlet connection re-filling of decanned diesel in the tank of DG set complete all as specified and directed of the following capacitiesof DG sets :-

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Capacity of DG Sets 250/200/180/160 KVA

2

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Capacity of DG Sets 100/110 KVA

2

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Capacity of DG Sets 63 to 50 KVA

4

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Capacity of DG Sets 40 to 30 KVA

6

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Capacity of DG Sets 25 to 15 KVA

1

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Dismantling and taking out the self starter,12/24 Volt DC 3 phase 50 HZ of DG sets and strip opening of Self starter 12/24 Volt DC for carrying out repair/ servicing /overhauling DG set by unscrewing nut & bolts, disconnecting battery lead, transporting the same to work shop for armature rewinding, taking out burnt out armature winding, cleaning the same and rewinding the same with equal gauge of insulated copper wires and insulating paper varnishing and drying etc including replacing of carbon brushes, carbon holder and lubricating, greasing GM bushes /bearing carrying back the same and fixing it on its original position connecting battery leads and testing all as directed by GE of the following capacities of DG sets :-

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Capacity of DG Sets 250/200/180/160 KVA

3

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Capacity of DG Sets 100/110 KVA

2

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Capacity of DG Sets 63 to 50 KVA

3

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Capacity of DG Sets 40 to 30 KVA

3

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Capacity of DG Sets 25 to 15 KVA

1

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Dismantling of Solenold valve assembly of DG set and supply and fixing new solenoid valve assembly complete all as specified and directed for the following capacities of the DG sets :-

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Capacity of DG Sets 250/200/180/160 KVA

2

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Capacity of DG Sets 100/110 KVA

1

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Capacity of DG Sets 63 to 50 KVA

3

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Capacity of DG Sets 40 to 30 KVA

3

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Capacity of DG Sets 25 to 15 KVA

1

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Dismantling of fuel injector pump/fuel pump from DG set transporting to workshop for calibrating and replacement of worn out parts like TD piston service kit, compressor setting and connecting lath work complete and re fixing the same after proper cleaning of DG sets of following capacity complete all as specified and directed.

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Capacity of DG Sets 250/200/180/160 KVA

2

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Capacity of DG Sets 100/110 KVA

1

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Capacity of DG Sets 63 to 50 KVA

2

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Capacity of DG Sets 40 to 30 KVA

1

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Capacity of DG Sets 25 to 15 KVA

1

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Taking out broken hinges of canopy of DG set capacity 250 KVA to 160 KVA and replacement of new hinges and door made complete serviceable complete all as specified and directed.

8

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Taking out broken hinges of canopy of DG set capacity 110 KVA to 50 KVA and replacement of new hinges and door made complete serviceable complete all as specified and directed.

4

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Repair/replacement of door lock of any type of DG set's canopy complete all as specified and directed.

4

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M & L for replacement of Automatic Voltage Regulator assembly complete set with all asccessoies suitable for DG set of capacity 250 KVA to 160 KVA as per existing model and specification complete all as specified and directed.

2

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M & L for replacement of Automatic Voltage Regulator assembly complete set with all asccessoies suitable for DG set of capacity 110 KVA to 82.5 KVA as per existing model and specification complete all as specified and directed.

2

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M & L for replacement of Automatic Voltage Regulator assembly complete set with all asccessoies suitable for DG set of capacity 63 KVA to 50 KVA as per existing model and specification complete all as specified and directed.

1

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M & L for replacement of Automatic Voltage Regulator assembly complete set with all asccessoies suitable for DG set of capacity 40 KVA to 30 KVA as per existing model and specification complete all as specified and directed.

1

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M & L for replacement of Automatic Voltage Regulator assembly complete set with all asccessoies suitable for DG set of capacity 25 KVA to 15 KVA as per existing model and specification complete all as specified and directed.

1

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Supply and replacement of lead acid battery 12 volt 180 AH with 42 month warranty suitable for DG set complete all as specified and directed. Make :- Exide / Amaron.

2

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Supply and replacement of lead acid battery 12 volt 100 AH with four 42 month warranty suitable for DG set complete all as specified and directed. Make :- Exide / Amaron.

2

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Supply and replacement of lead acid battery 12 volt 88 AH with four 42 month warranty suitable for DG set complete all as specified and directed. Make :- Exide / Amaron.

2

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Supply and replacement of battery terminal heavy duty (+) & (-) complete all as specified and directed.

10

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Supply and replacement of copper wire for Battery terminal of exiting size complete all as specified and directed.

10

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M&L for preparation, cleaning, scraping, rubbed out of rusting and apply spray painting including alternator and base frame of body complete with two coat heat resistant synthetic enameled paint as per existing colour including writing of MES/SM No complete all as specified and directed of following capacity of DG Set :-.

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Capacity of DG Sets 250/200/180/160 KVA

2

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Capacity of DG Sets 100/110/82.5 KVA

2

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Capacity of DG Sets 63 to 50 KVA

3

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Capacity of DG Sets 40 to 30 KVA

1

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Capacity of DG Sets 25 to 15 KVA

1

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Taking out AC generator / Alternator assy from DG Set of following capacity and lifting, transporting to workshop for dismantling, taking out burnt winding of excitor, rotor and stator, cleaning and rewinding of exictor armature and rotor with existing size and gauge of super enamelled copper wire including rewinding of main motor and stator complete with insulating material, varnishing, heating, testing and replacement of diode assembly and bearing as per existing size and make complete and refixing in position and testing in full load upto entire satisfaction by GE.

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Capacity of DG Sets 250/200/180/160 KVA

1

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Capacity of DG Sets 63 to 50 KVA

1

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Repair/Maint of alternator of following capacity of DG set, including cleaning and replacement of defective parts, greasing etc complete all as specified and directed:- (Note: Spare parts will be measured separately)

-

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Capacity of DG Sets 250/200/180/160 KVA

1

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Capacity of DG Sets 100/110 KVA

1

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Supply only carbon bush of 250/200/180/160 KVA DG set complete all as specified and directed.

1

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Supply only carbon bush of 100/110 KVA DG set complete all as specified and directed.

1

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Supply only rectifier assembly complete set of capacity 250/200/180/160 KVA DG set complete all as specified and directed.

1

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Supply only rectifier assembly complete set of capacity 100/110 KVA DG set complete all as specified and directed.

1

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Dismantling for DG set exhaust pipe and removing of unserviceable/ old asbostos rope from the exhaust pipe / exhaust manifolds and supply and fixing/rapping asbostos rope of best quality of minimum 10 mm dia over old exhaust pipe / exhaust manifolds and binding properly complete all as specified and directed.

32

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Supply and fixing Generator Controller Module EMS ( Electronic Management System) Contoller suitable for 250 KVA to 160 KVA DG Set as per existing make and model after taking out old one complete all as specified and directed.

1

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Supply and fixing Generator Controller Module EMS ( Electronic Management System) Contoller suitable for 110 KVA to 75 KVA DG Set as per existing make and model after taking out old one complete all as specified and directed.

1

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Supply and fixing Generator Controller Module EMS ( Electronic Management System) Contoller suitable for 63 KVA to 40 KVA DG Set as per existing make and model after taking out old one complete all as specified and directed.

1

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M&L for following repair, serviceing and replacement of unserviceable accessories of AMF Panel any make type/size including welding, brazing and drilling work:- (a) Tightening of all loose conectiont of cable inside the panel and welding the broken door of the panel.(b) Clean all the rusted busbar through hemry paper and fixing insulation heat shrink sleeves through out the busbar including strip connected with out going MCCB. (c) Cut the damage insulation portion end of cable inside the panel and reconnecting its into positions after fixing the end termintion/Sleeves complete with suitable size of aluminium lugs and stainless steel nut bolts including excavation and earth work in any type for taking out the existing cable loop to fixing the end joint or reconnection in position. (d) Repair/Replacement of burn/unserviceable voltmeter, ammeter,indication lamp including control wiring of the panel between voltmeter, Ammeter and their selector switch and CTs . (e) Repair/Replacement of all burn lugs inside the panel.(f) Replaced all the GI rusted nut, bolts,and washers with made of stainless steel nuts, bolts and washers.(g) Clean the dust inside the panel by air blower/vaccum cleaner complete. Note : (a) The cost of nut bolts, washers, insulation tape, lugs etc essentially required to make the panel serviceable shall be deemed to be included in the quoted rate. (b) Other spare parts/accessories shall measured and paid separately under relevant items of schedule.

2

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Supply only for control wiring of the panel with 1.5 sq mm multistranded, PVC insulated copper conductor 1100 Volt grade FRLS cable complete all as specified and directed.

42

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Supply only LED phase indicator lamp colour RED/YELLOW/BLUE AC 220 Volt 50 Hz complete all as specified and directed.

20

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Supply only Digital Ampmeter of any range, flush mounting type of size 96 mm x 96 mm (4”x4”) square dial 3 phase four wire system with selector switch complete all as specified and directed.

5

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Supply only Digital voltmeter of range (0-500) volts, flush mounting type of size 96 mm x 96 mm (4”x4”) square dial 3 phase 4 wire system with selector switch complete all as specified and directed.

5

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Supply only battery charger for AMF panel 230 volts AC input and 12/24 volts DC output 48 amps capacity complete all as specified and directed.

2

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Supply only 4 pole power contactor, MCX type 400 amps rating 415 volts, 2 NO + 2NC, 240 volts coil voltage complete all as specified and directed.

1

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Supply only electrical relay 240 Volts AC 5 A and 24 volts Dc 5 Amps and 240 volts coil voltage complete all as specified and directed.

3

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(Note : The Scope of Work contained in 'Sch of Credit' amounting to Rs. 35,635.00 (refer Tender Srl Page No 33). The Quoted sum shall be arrived at after deducting the amount of “Sch of Credit” from the total amount of the ‘BoQ’

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