Military Engineer Services Tender

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Military Engineer Services - MES Tender

Services
Electrical and Electronics
Electrical Works
Eprocure
Opening Date19 Dec 2024
Closing Date11 Jan 2025
Tender Amount₹ 40,00,000 
Notes
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Costs

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Servicing / maintenance of 400 KVA CSS and calibration of 11 KV VCB installed inside the CSS upto 800 Amp complete, IR test, CRM test , Timing Test and Reduce Volatge Test, Disconnecting the main power cables from HT 11KV switchgear of any make type and cleaning from inside and out side by using CRC-26 spray or any other cleaning agents, greasing the moveable parts. Complete servicing of switchgear including checking the fixed/moving contacts of all the 3 phases adjusting electrical/electronic/mechanical components all as per manufacturer's instruction manual and standard practice. Calibration of relay any type e.g. Earth fault relay/Over current relay,etc of VCB / RMU & ACBs installed inside CSS. The fault level setting of these relays shall be in such a way that individual breaker will activate / trip to arrest the fault in local circuit and fault will not travel to main breakers at Power House. The servicing & maintenance of 11 KV panel of switchgear shall be carried out through rep of OEM / OEM authorized professional and competent firm with trained technician / service engineer in this field in the presence of concerned Engr-in-charge and all as specified and directed. [Note :-1. Contractor will submit testing & calibration report of VCB.The rate quoted by tender shall deemed to include the cost of this provision incl T&P required for VCB calibration and testing. 2.Make of VCB-Siemens 3. Locations: EME Bn

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Servicing / maintenance and calibration of 11 KV RMU outdoor type , 1 incoming and 2 outgoing upto 630 Amp complete, IR test, CRM test , Timing Test and Reduce Volatge Test, Disconnecting the main power cables from HT 11KV switchgear of any make type and cleaning from inside and out side by using CRC-26 spray or any other cleaning agents, greasing the moveable parts. Complete servicing of switchgear including checking the fixed/moving contacts of all the 3 phases adjusting electrical/electronic/mechanical components all as per manufacturer's instruction manual and standard practice. Calibration of relay any type e.g. Earth fault relay/Over current relay,etc of VCB / RMU / SF6 breakers installed at different power distribution sub stns. The fault level setting of these relays shall be in such a way that individual breaker will activate / trip to arrest the fault in local circuit and fault will not travel to main breakers at MRS. The servicing & maintenance of 11 KV panel of switchgear shall be carried out through rep of OEM / OEM authorized professional and competent firm with trained technician / service engineer in this field in the presence of concerned Engr-in-charge and all as per directed. [Note :- 1. Contractor will submit testing & calibration report of VCB.The rate quoted by tender shall deemed to include the cost of this provision incl T&P required for VCB calibration and testing. 2. Make of RMU-ABB 3. Locations: IDSR,D camp baniya S/Stn,TN gate S/Stn, EME offr mess(FAD),HQ Corps.]

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Item No. ____ Contd.... Note for srl item 01 to 05 :- (i) Spare parts will be measured and paid for separatily under respective item and if copper wire and ferule required for wiring is included in unit rate of this items. (ii) For testing and calibration of new relays in replacement will be measured and paid separately under respective items. (iii) The calibration and servicing shall be carried out by only qualified and experienced person and prior approval shall be obtained from Engr-in-Charge..

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S&F in replacement of motor drive mechanism wound for 11KV/33KV VCB/bus coupler of existing make, type,size, capacity, with driving gear and springs complete all as specified and directed.

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S&F in repairs open/closed auxiliary contacts for contact multiplication (4NO + 4 NC) 16 Amps,30V DC suitable for upto 1250 Amps HT 11 KV & 33 KV VCB fixed all as specified and directed.

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S&F Shunt trip tripping/closing coil assembly 30 Volts, DC suitable for existing sample for 33 upto 1250 Amps, HT VCB complete incl taking out old assembly of any type and make all as specified and directed.

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S&F Shunt trip tripping/closing coil assembly 110 Volts, DC suitable for existing sample for 33 upto 1250 Amps, HT VCB complete incl taking out old assembly of any type and make all as specified and directed.

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S&F Shunt trip tripping/closing coil assembly 30 Volts, DC suitable for existing sample for 11KV upto 800 Amps, HT VCB complete incl taking out old assembly of any type and make all as specified and directed.

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S & F in replacement HRC fuse (link type) having capacity 2 to 10 Amp complete all as specified and directed by Engr-in-charge.

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S&F in replacement Master relay operating voltage 30V DC or as per sample complete all as directed.

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S & F in repair Vaccum interrupter bottle for vaccum circuit breaker for upto 800 Amps in HT panel 11000 volts grade incl taking out old interruter all as specified and directed by Engr-in-charge. Make-Seimens or equivalent.

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S & F in repair Vaccum interrupter bottle for vaccum circuit breaker of 1250 Amps in 33000 volts grade Outdoor VCB incl taking out old interruter all as specified and directed by Engr-in-charge. Make-Seimens or equivalent.

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S&F in repairs Fixed contact for VCB, 11KV, suitable for upto 800 Amp capacity all as specified and directed by Engr-in-charge.

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S&F in repairs moving contact for VCB, 11KV, suitable upto 800 Amp capacity all as specified and directed by Engr-in-charge.

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S&F VCB spring charging motor 230 Volt AC for 11KV VCB, Bus Coupler of existing make, type, size, capacity with driving gear suitable for Yamuna Power/Andrew Yule/Kirloskar/Seimens model, fixed in repairs all as specified and directed by Engr-in-charge.

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S&F VCB spring charging motor 230 Volt AC for 33KV VCB, Bus Coupler of existing make, type, size, capacity with driving gear suitable for Yamuna Power/Andrew Yule/Kirloskar / CG/Schneider model, fixed in repairs all as specified and directed by Engr-in-charge.

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S & F in repairs for Rasin cast post type insulator suitable for 11KV VCB busbar panel (As per sample) complete with stud bolt, nut bolt, washer etc all as specified and directed by Engr-in-Charge.

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S & F Current Transformer 33KV, single phase, Outdoor Oil filled , ratio 150-75/5-5A , Two core, one metering (Burden- 15VA, Accuracy class- 0.5) and one protection core (Burden- 30VA, Accuracy class- 5P20) insulation level 36 KV / 70 KV as per IS-2705 to suit VCB make complete incl taking out old CT all as per sample and directed.

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S & F Current Transformer 11KV, single phase indoor resin cast, ratio 200-100/5-5A, Double core, class 1.0-5P 10 burden 15VA insulation level 28KV/75KV as per IS-2705 to suit VCB make complete incl taking out old CT all as per sample complete all as specified and directed.

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S & F Buzzer electronic 230V AC with complete required wiring suitable for VCB panel all as per exisiting sample complete all as specified and directed.

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S & F in repairs breaker control switch (TNC) for VCB upto 1250 Amps complete all as specified and directed.

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Re-insulation of Spout insulator of 11KV VCB, upto 800Amp capacity ,including taking down, refixing at same position and testing , complete all as specified and directed.

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S&F in replacement of HT,3 phase, 11KV VCB panel spout insulator of Make : As per sample in existing VCB's after taking out old unserviceable complete all as specified and directed.

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S&F Indicator lamp of different colour (24 volt to 230 Volt) LED type complete with holder to read RYB with necessary wiring complete incl taking out old indicator lamp all as specified and directed.

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S&F 2 volts 100 AH maintenance free VRLA battery suitable for DC Float cum boost charger complete all as specified and directed.

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S&F PVC insulated and PVC sheathed cable galvanised steel stip or wire armoured electric control cables (Heavy duty) with stranded copper conductor of size 2.5 Sqmm 12 core 1100 volt grade incl taking out old cable of any size and type complete all as specified and directed.

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S&F PVC insulated and PVC sheathed cable galvanised steel stip or wire armoured electric control cables (Heavy duty) with stranded copper conductor of size 2.5 Sqmm 10 core 1100 volt grade incl taking out old cable of any size and type complete all as specified and directed.

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S&F sheet metal CT/PT control cable connector box made out of 2mm thick CRCA sheet powder coated suitable for pole mounted outdoor type complete as per existing sample with FI clamp 40mm X 4mm with nuts, bolts, washers complete all as specified and directed.

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S&F in repairs Multi functional meter of flush mounting 96 x96 mm, digital type for HT panel 11KV complete with necessary copper wiring with proper thimbles to read Amp, volt, power factor and frequency complete incl taking out old multifunctional meter of any type and make all as specified and directed. [Note:- Rate quoted by tenderer shall be deemed to include the cost of modification if required for installation of multi functional meter in the equipment.]

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S&F in repairs Voltmeter of flush mounting 96 x96 mm, for 33 KV Panel for 0-33 KV + 20% including connection and taking down old unserviceable one complete all as specified and directed.

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S&F in repairs Voltmeter of flush mounting 96 x96 mm, for 11 KV Panel for 0-11 KV + 20% including connection and taking down old unserviceable one complete all as specified and directed.

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S&F in repairs Ammeter of flush mounting 96 x96 mm, for 33 KV Panel for 0-200 A including connection and taking down old unserviceable one complete all as specified and directed.

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S&F in repairs Ammeter of flush mounting 96 x96 mm for 11 KV Panel for 0-200 A including connection and taking down old unserviceable one complete all as specified and directed.

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S&F 33 KV single phase out door oil cooled PT of ratio 33 KV/ rt 3 / 110 V/rt 3 accuracy class 1.0 . Burden 100VA. Insulation class 70/170 KV , voltage fector 1.2 cont and 1.5 for 30 sec , confirming to IS : 3156 complete (As per sample) all as specified and directed.

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M & L compression/crimping type sleeve joints for jointing conductros/jumpers connections above 10mm dia of conductors wire overall including treatment with conducting jelly complete all as specified and directed.

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M&L air break isolator switch rotating type outdoor triple pole double berak with earth switch suitable for horizontal mounting provided with locking arrangement at ON/OFF Position , 33 KV with current rating 630 Amps including taking down old unserviceable complete all as specified and directed.

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Supply and install HT 11 KV out door type gang operated air- break switch suitable for horizontal or vertical triple pole, mechanically operated, mounted on insulator and steel frame, with operating mechanism worked from ground level, for current rating up to 400 amps including taking down old unserviceable complete all as specified and directed.

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S & F Drop Out fuse (Copper) channel type fitted on two post insulator per pole per phase complete vertical type (6 insulators) connected with necessary nut bolts brackets including testing confirming to IS 9835 rating 12 KV, 200 Amps made of Gun metal complete with taking down old unserviceable all as specified.

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S&F Lightning Arrestor HT 33 KV 65 KA explusion type including taking down old unserviceable lightening arrestors complete all as specified and directed.

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S&F Lightning Arrestor HT 11 KV 65 KA explusion type including taking down old unserviceable lightening arrestors complete all as specified and directed.

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S&F Aluminium Conductor Steel Reinforced (ACSR) (sizes as ordered) with permissible Sags and providing Jumper, etc., fixing on Electric Poles and binding to Insulators with Aluminium Binding Wire as in OH Conductors including stringing, tightening, etc., including dismantling old unserviceable one complete all as specified and directed. NOTE : Cost of Binding Wire is deemed to be included in the quoted Unit Rate.

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M&L cable jointing kit for 33 KV grade cable for outdoor terminal heat shrink type joint complete with jointing material and accessories suitable for 3 core XLPE armoured Al conductor cable of size 185 to 240 sq mm including taking down old u/s joint kit complete all as specified and directed.

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Supply and laying & testing HT cable XLPE insulated screened PVC bedded, galvanized steel strip or wire armoured, electric power cables (heavy duty) with stranded aluminium conductor, 33000 volts grade, of size 3 core 240 sq mm complete all as specified and directed.

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M&L earthing complete with galvanized steel plate electrode of size 600mmx600mmx6mm thick buried directly in ground (earth pit not less than 2.25 mtrs deep below ground level) with top edge of the plate not less than 1.5 mtrs deep below normal ground level, connected to galvanised iron strip 32 x 6mm by means of bolts, nuts, and washers of galvanised iron or steel all as shown in earth plate No 3 in MES schedule Part I of 2009 connected to machinery/ equipment for Time Panel etc. as required 32 x 6 mm dia galvanized iron with 40 mm GI light Grade pipe for protection including necessary excavation and earth work, concrete pit & chamber in PCC 1:2:4 type B1 (using 20 mm graded stone aggregrate) & pit cover 75mm thick in RCC 1:2:4 type B1 (using 20 mm graded stone aggregrate) duly reinforced with 6mm dia bar @ 150 c/c both ways including with lifting handle and Earth lead and 20 mm bore GI watering pipe medium grade, funnels, charcoal, salt etc testing resistance on completion, complete all as specified and directed.

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S&F in replacement of Heating element with thermostate 80W for 11KV/33KV VCB panelas per existing sample complete all as per sample complete all as specified and directed.

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S & F in repairs IDMT Feeder Protection Relay , Auxiliary Supply 24-240V AC/DC suitable for 11KV/33KV VCB panel upto 1250 Amps complete all as per existing sample complete all as specified and directed. [Make - Model No. "MC61CnX*" of L&T or 7 SR 10 of Seimens or similar model in make as mentioned in list of make of PS]

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S & F caution plate "CAUTION MEN AT WORK" of size 40cm x 15cm made out of white acrylic sheet with Red coloured glow tape complete all as specified and directed.

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M & L Danger Notice plate of 1.6mm thick MS sheet, vitreous enamelled white, with letters, figures and conventional skull and bones in signal red colour and fixed with MS clamps, bolts and nuts of approved size, for HT 25 x 20 cm size complete all as speicified and directed.

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S&F disc type Insulator ( three disc assembly) porcelain vitreous, white/ brown or green 145 mm height and 255 mm dia ball and socket type with tension clamp galvanized iron nut for conductors working pressure 33000 volt grade including taking down old unserviceable one complete all as specified and directed.

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M&L Pin type Insulator Double stack type porcelain vitreous, white/ brown or green ball and socket type with tension clamp galvanized iron nut for conductors working pressure 33000 volt grade inlcuding taking down old unserviceable one complete all as specified and directed.

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M&L Insulator pin type porcelain vitreous, white/ brown or green 150mm height and 150mm dia including one galvanized mild steel spindle, two galvanized washers and one galvanized iron nut for conductor working pressure 11000 volt grade including taking down old unserviceable one complete all as specified and directed.

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M&L shackle type porcelain vitreous, white/ brown or green insulator of size150mm height and 150mm dia including one galvanized mild steel spindle, two galvanized washers and one galvanized iron nut for conductor working pressure 11000 volt grade including taking down old unserviceable one complete all as specified and directed.

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M & L for pole painting for HT poles surfaces of any description steel, iron, concrete etc exc 10cm in width or girth. After removing old paint from external surface of poles including pole fittings such as cross arms of any description, anti-climbing devices, nut, bolts etc. by hand scrapping and rubbing down with sand paper and applying two coats of aluminium paint including numbering of poles complete all as specified and directed.

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M&L Plain Cement Concrete (1:3:6) type C2 using 40mm graded aggregate as in foundation for stay set /Pole/mass concrete etc including fair finish even and fir to exposed surfaces without using extra cement complete all as specified and directed.

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Disconnecting carefully electrical connection from both primary & secondary sides of the transformer from any location under GE Panagarh, keeping them at safe side and taking out the transformer indoor/ outdoor type of capacity upto 200 KVA , 11/0.433 KV , step down any make for carrying out complete overhauling which shall comprise of the following :- (a) Lifting , transporting , handling the transformer to workshop and opening top cover of the transformer by unscrewing nuts, bolts, washers etc. including disconnecting core assembly from primary & secondary bushing and lifting the same gently and taking out from the shell (container /body) of the transformer. (b ) Draining out transformer oil from the above said transformer in the suitable capacity of container / drums and keeping it in safe custodody for reuse. (c) Cleaning the transformer body from inside , removing deposited dirt/ sludge/ foreign particles etc. from the bottom / body of the transformer and drying up the shell from inside before refilling of the transformer oil. (d) Cleaning and washing thoroughly core and windings of the transformer by hosing down with clean dry oil conforming to IS 335/1983, removing deposited dirt/ sludge/ foreign particles from the windings/ core, thorough inspection of windings , providing insulations to leads and terminals, heating/ drying /baking complete carefully and throughly inside the heating chamber at suitable temperature to obtain required value of insulation resistance etc. all as per IS 1986-8 and directed by Engr- in -charge.

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Item No. (Contd…..) (e) Refixing the top cover including replacement of cork sheet/ gasket 8 mm thick, tightening of nuts/bolts/washers etc. and replacement of breather with silica gel crystal type all as directed by Engr-in-charge. (f) Lifting /shifting to the place from where removed and re-installing the transformer including connecting primary /secondary / neutral connections etc all as directed by engr-in -charge. (g) the inspection of transformer shall involve :- (i) Checking of all clamps , nuts , bolts including core bolts & cover fixing bolts. (ii) Checking all brazings , joints ,tap heads and connection joints. (iii) Checking all jumpers , terminations / connections inside the transformer. (iv) Checking all jumpers , terminations / connections inside the transformer. (v) M&L for painting of transformer complete with two coats of synthetic enamel paint externally and painting with a coat of oil resistant paint to inside the transformer shall complete all as directed by Engr-in-Charge. (vi) Inspection of tap changer , checking the moving and fixed contacts for contact wear and connection to winding. (h) Conducting the test on core and windings as per Is like ratio, magnetic , imbalance , short circuit etc. in presence of Engr-in-charge and kept on record. (j) preparation of existing surface of transformer by srapping down peeled off old paint, cleaning etc and M&L for applying one coat of smoke gray paint synthetic enamel by spray all as specified and directed by Engineer in Charge.

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Item No. (Contd…..) (j) Note :- (i) Any damage to insulators / bushes /windings etc. while in the custody of the contractor shall be made good at no extra cost to govt. The serviceability of the transformer shall be checked and confirmed by the contractor before taking into his custody. (ii) M & L for rewinding /re -insulation of primary & secondary coils, bushes studs , transformeroil, filtration of oil , cable box, replacement of buchholtz relay/MOG if any etc will be measured and paid separately. (iii) Cost of clean dry oil, cork sheet/ gasket 8 mm thick, breather with silica gel crystal type, synthetic enamel paint, oil resistive paint, replacement of unserviceable nuts/ bolts/ washer shall deemed to be included unit rate. (iv) Payment shall be made after submission of test report by service provider duly verified by Engr-in-Charge.

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Disconnecting carefully electrical connection from both primary & secondary sides of the transformer from any location under GE Panagarh, keeping them at safe side and taking out the transformer indoor/ outdoor type of capacity upto 250 to 315 KVA , 11/0.433 KV , step down any make for carrying out complete overhauling which shall comprise of the following :- (a) Lifting , transporting , handling the transformer to workshop and opening top cover of the transformer by unscrewing nuts, bolts, washers etc. including disconnecting core assembly from primary & secondary bushing and lifting the same gently and taking out from the shell (container /body) of the transformer. (b ) Draining out transformer oil from the above said transformer in the suitable capacity of container / drums and keeping it in safe custodody for reuse. (c) Cleaning the transformer body from inside , removing deposited dirt/ sludge/ foreign particles etc. from the bottom / body of the transformer and drying up the shell from inside before refilling of the transformer oil. (d) Cleaning and washing thoroughly core and windings of the transformer by hosing down with clean dry oil conforming to IS 335/1983, removing deposited dirt/ sludge/ foreign particles from the windings/ core, thorough inspection of windings , providing insulations to leads and terminals, heating/ drying /baking complete carefully and throughly inside the heating chamber at suitable temperature to obtain required value of insulation resistance etc. all as per IS 1986-8 and directed by Engr- in -charge.

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Item No. (Contd…..) (e) Refixing the top cover including replacement of cork sheet/ gasket 8 mm thick, tightening of nuts/bolts/washers etc. and replacement of breather with silica gel crystal type all as directed by Engr-in-charge. (f) Lifting /shifting to the place from where removed and re-installing the transformer including connecting primary /secondary / neutral connections etc all as directed by engr-in -charge. (g) the inspection of transformer shall involve :- (i) Checking of all clamps , nuts , bolts including core bolts & cover fixing bolts. (ii) Checking all brazings , joints ,tap heads and connection joints. (iii) Checking all jumpers , terminations / connections inside the transformer. (iv) Checking all jumpers , terminations / connections inside the transformer. (v) M&L for painting of transformer complete with two coats of synthetic enamel paint externally and painting with a coat of oil resistant paint to inside the transformer shall complete all as directed by Engr-in-Charge. (vi) Inspection of tap changer , checking the moving and fixed contacts for contact wear and connection to winding. (h) Conducting the test on core and windings as per Is like ratio, magnetic , imbalance , short circuit etc. in presence of Engr-in-charge and kept on record. (j) preparation of existing surface of transformer by srapping down peeled off old paint, cleaning etc and M&L for applying one coat of smoke gray paint synthetic enamel by spray all as specified and directed by Engineer in Charge.

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Item No. (Contd…..) (j) Note :- (i) Any damage to insulators / bushes /windings etc. while in the custody of the contractor shall be made good at no extra cost to govt. The serviceability of the transformer shall be checked and confirmed by the contractor before taking into his custody. (ii) M & L for rewinding /re -insulation of primary & secondary coils, bushes studs , transformeroil, filtration of oil , cable box, replacement of buchholtz relay/MOG if any etc will be measured and paid separately. (iii) Cost of clean dry oil, cork sheet/ gasket 8 mm thick, breather with silica gel crystal type, synthetic enamel paint, oil resistive paint, replacement of unserviceable nuts/ bolts/ washer shall deemed to be included unit rate. (iv) Payment shall be made after submission of test report by service provider duly verified by Engr-in-Charge.

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Disconnecting carefully electrical connection from both primary & secondary sides of the transformer from its position at MRS under GE Panagarh , keeping them at safe side and taking out the transformer indoor/ outdoor type of capacity upto 1600 KVA , 33/11 KV , step down any make for carrying out complete overhauling which shall comprise of the following :- (a) Lifting , transporting , handling the transformer to workshop and opening top cover of the transformer by unscrewing nuts, bolts, washers etc. including disconnecting core assembly from primary & secondary bushing and lifting the same gently and taking out from the shell (container /body) of the transformer. (b ) Draining out transformer oil from the above said transformer in the suitable capacity of container / drums and keeping it in safe custodody for reuse. (c) Cleaning the transformer body from inside , removing deposited dirt/ sludge/ foreign particles etc. from the bottom / body of the transformer and drying up the shell from inside before refilling of the transformer oil. (d) Cleaning and washing thoroughly core and windings of the transformer by hosing down with clean dry oil conforming to IS 335/1983, removing deposited dirt/ sludge/ foreign particles from the windings/ core, thorough inspection of windings , providing insulations to leads and terminals, heating/ drying /baking complete carefully and throughly inside the heating chamber at suitable temperature to obtain required value of insulation resistance etc. all as per IS 1986-8 and directed by Engr- in -charge.

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Item No. (Contd…..) (e) Refixing the top cover including replacement of cork sheet/ gasket 8 mm thick, tightening of nuts/bolts/washers etc. and replacement of breather with silica gel crystal type all as directed by Engr-in-charge. (f) Lifting /shifting to the place from where removed and re-installing the transformer including connecting primary /secondary / neutral connections etc all as directed by engr-in -charge. (g) the inspection of transformer shall involve :- (i) Checking of all clamps , nuts , bolts including core bolts & cover fixing bolts. (ii) Checking all brazings , joints ,tap heads and connection joints. (iii) Checking all jumpers , terminations / connections inside the transformer. (iv) Checking all jumpers , terminations / connections inside the transformer. (v) M&L for painting of transformer complete with two coats of synthetic enamel paint externally and painting with a coat of oil resistant paint to inside the transformer shall complete all as directed by Engr-in-Charge. (vi) Inspection of tap changer , checking the moving and fixed contacts for contact wear and connection to winding. (h) Conducting the test on core and windings as per Is like ratio, magnetic , imbalance , short circuit etc. in presence of Engr-in-charge and kept on record. (j) preparation of existing surface of transformer by srapping down peeled off old paint, cleaning etc and M&L for applying one coat of smoke gray paint synthetic enamel by spray all as specified and directed by Engineer in Charge.

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Item No. (Contd…..) (j) Note :- (i) Any damage to insulators / bushes /windings etc. while in the custody of the contractor shall be made good at no extra cost to govt. The serviceability of the transformer shall be checked and confirmed by the contractor before taking into his custody. (ii) M & L for rewinding /re -insulation of primary & secondary coils, bushes studs , transformeroil, filtration of oil , cable box, replacement of buchholtz relay/MOG if any etc will be measured and paid separately. (iii) Cost of clean dry oil, cork sheet/ gasket 8 mm thick, breather with silica gel crystal type, synthetic enamel paint, oil resistive paint, replacement of unserviceable nuts/ bolts/ washer shall deemed to be included unit rate. (iv) Payment shall be made after submission of test report by service provider duly verified by Engr-in-Charge.

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Disconnecting carefully electrical connection from both primary & secondary sides of the transformer from its position at MRS under GE Panagarh, keeping them at safe side and taking out the transformer indoor/ outdoor type of capacity upto 3150 KVA , 33/11 KV , step down any make for carrying out complete overhauling which shall comprise of the following :- (a) Lifting , transporting , handling the transformer to workshop and opening top cover of the transformer by unscrewing nuts, bolts, washers etc. including disconnecting core assembly from primary & secondary bushing and lifting the same gently and taking out from the shell (container /body) of the transformer. (b ) Draining out transformer oil from the above said transformer in the suitable capacity of container / drums and keeping it in safe custodody for reuse. (c) Cleaning the transformer body from inside , removing deposited dirt/ sludge/ foreign particles etc. from the bottom / body of the transformer and drying up the shell from inside before refilling of the transformer oil. (d) Cleaning and washing thoroughly core and windings of the transformer by hosing down with clean dry oil conforming to IS 335/1983, removing deposited dirt/ sludge/ foreign particles from the windings/ core, thorough inspection of windings , providing insulations to leads and terminals, heating/ drying /baking complete carefully and throughly inside the heating chamber at suitable temperature to obtain required value of insulation resistance etc. all as per IS 1986-8 and directed by Engr- in -charge.

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Item No. (Contd…..) (e) Refixing the top cover including replacement of cork sheet/ gasket 8 mm thick, tightening of nuts/bolts/washers etc. and replacement of breather with silica gel crystal type all as directed by Engr-in-charge. (f) Lifting /shifting to the place from where removed and re-installing the transformer including connecting primary /secondary / neutral connections etc all as directed by engr-in -charge. (g) the inspection of transformer shall involve :- (i) Checking of all clamps , nuts , bolts including core bolts & cover fixing bolts. (ii) Checking all brazings , joints ,tap heads and connection joints. (iii) Checking all jumpers , terminations / connections inside the transformer. (iv) Checking all jumpers , terminations / connections inside the transformer. (v) M&L for painting of transformer complete with two coats of synthetic enamel paint externally and painting with a coat of oil resistant paint to inside the transformer shall complete all as directed by Engr-in-Charge. (vi) Inspection of tap changer , checking the moving and fixed contacts for contact wear and connection to winding. (h) Conducting the test on core and windings as per Is like ratio, magnetic , imbalance , short circuit etc. in presence of Engr-in-charge and kept on record. (j) preparation of existing surface of transformer by srapping down peeled off old paint, cleaning etc and M&L for applying one coat of smoke gray paint synthetic enamel by spray all as specified and directed by Engineer in Charge.

-

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Item No. (Contd…..) (j) Note :- (i) Any damage to insulators / bushes /windings etc. while in the custody of the contractor shall be made good at no extra cost to govt. The serviceability of the transformer shall be checked and confirmed by the contractor before taking into his custody. (ii) M & L for rewinding /re -insulation of primary & secondary coils, bushes studs , transformeroil, filtration of oil , cable box, replacement of buchholtz relay/MOG if any etc will be measured and paid separately. (iii) Cost of clean dry oil, cork sheet/ gasket 8 mm thick, breather with silica gel crystal type, synthetic enamel paint, oil resistive paint, replacement of unserviceable nuts/ bolts/ washer shall deemed to be included unit rate. (iv) Payment shall be made after submission of test report by service provider duly verified by Engr-in-Charge.

-

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Disconnecting carefully electrical connection from both primary & secondary sides of the CSS from any location under GE Panagarh, keeping them at safe side and taking out the transformer indoor/ outdoor type of capacity upto 400 to 500 KVA , 11/0.433 KV , step down any make for carrying out complete overhauling which shall comprise of the following :- (a) Lifting , transporting , handling the transformer to workshop and opening top cover of the transformer by unscrewing nuts, bolts, washers etc. including disconnecting core assembly from primary & secondary bushing and lifting the same gently and taking out from the shell (container /body) of the transformer. (b ) Draining out transformer oil from the above said transformer in the suitable capacity of container / drums and keeping it in safe custodody for reuse. (c) Cleaning the transformer body from inside , removing deposited dirt/ sludge/ foreign particles etc. from the bottom / body of the transformer and drying up the shell from inside before refilling of the transformer oil. (d) Cleaning and washing thoroughly core and windings of the transformer by hosing down with clean dry oil conforming to IS 335/1983, removing deposited dirt/ sludge/ foreign particles from the windings/ core, thorough inspection of windings , providing insulations to leads and terminals, heating/ drying /baking complete carefully and throughly inside the heating chamber at suitable temperature to obtain required value of insulation resistance etc. all as per IS 1986-8 and directed by Engr- in -charge.

1

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Item No. (Contd…..) (e) Refixing the top cover including replacement of cork sheet/ gasket 8 mm thick, tightening of nuts/bolts/washers etc. and replacement of breather with silica gel crystal type all as directed by Engr-in-charge. (f) Lifting /shifting to the place from where removed and re-installing the transformer including connecting primary /secondary / neutral connections etc all as directed by engr-in -charge. (g) the inspection of transformer shall involve :- (i) Checking of all clamps , nuts , bolts including core bolts & cover fixing bolts. (ii) Checking all brazings , joints ,tap heads and connection joints. (iii) Checking all jumpers , terminations / connections inside the transformer. (iv) Checking all jumpers , terminations / connections inside the transformer. (v) M&L for painting of transformer complete with two coats of synthetic enamel paint externally and painting with a coat of oil resistant paint to inside the transformer shall complete all as directed by Engr-in-Charge. (vi) Inspection of tap changer , checking the moving and fixed contacts for contact wear and connection to winding. (h) Conducting the test on core and windings as per Is like ratio, magnetic , imbalance , short circuit etc. in presence of Engr-in-charge and kept on record. (j) preparation of existing surface of transformer by srapping down peeled off old paint, cleaning etc and M&L for applying one coat of smoke gray paint synthetic enamel by spray all as specified and directed by Engineer in Charge.

-

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-

... More
Item No. (Contd…..) (j) Note :- (i) Any damage to insulators / bushes /windings etc. while in the custody of the contractor shall be made good at no extra cost to govt. The serviceability of the transformer shall be checked and confirmed by the contractor before taking into his custody. (ii) M & L for rewinding /re -insulation of primary & secondary coils, bushes studs , transformeroil, filtration of oil , cable box, replacement of buchholtz relay/MOG if any etc will be measured and paid separately. (iii) Cost of clean dry oil, cork sheet/ gasket 8 mm thick, breather with silica gel crystal type, synthetic enamel paint, oil resistive paint, replacement of unserviceable nuts/ bolts/ washer shall deemed to be included unit rate. (iv) Payment shall be made after submission of test report by service provider duly verified by Engr-in-Charge.

-

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M & L for winding of 11/0.433 KV HV copper coils, removing unserviceable insulating materials, double re-insulation with insulating papers and rewinding as per existing gauge, size of core of transformer complete including heating , varnishing complete all as specified and directed.

170

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Supply and winding of 11/0.433 KV LV coils, using new copper wire/strip of proper size including insulating materials (double insulation)as per existing gauge, size of core of transformer complete including heating , varnishing complete all as specified and directed.

150

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M & L for winding of 33/11 KV HV coils, removing unserviceable insulating materials, double re-insulation with insulating papers and rewinding as per existing gauge, size of core of transformer complete including heating , varnishing complete all as specified and directed.

300

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Supply and winding of 33/11 KV LV coils, using new copper wire/strip of proper size including insulating materials (double insulation)as per existing gauge, size of core of transformer complete including heating , varnishing complete all as specified and directed.

295

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Repair /servicing to transformer at site of capacity upto 200 KVA installed on Plinth mounted structure by opening top cover & replacing unserviceable spares / components of transformer ,without lifting core assembely reassembling after repair,checking and rectification of transformer leakage , complete all as specified and directed Note- (a) Replacement of userviceable parts like; Bush insulator, brass studs, gasket, breather assembly, tap changer,dehyderation and filteration of transformer oil etc shall be measured and paid seperately under appropriate Item of schedule. (b) Renewal of adequate size Nut, bolts & washers of transformer top cover shall deemed to be included in UNIT RATE QUOATED.

2

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Repair /servicing to transformer at site of capacity 250 KVA to 315 KVA installed on Plinth mounted structure by opening top cover & replacing unserviceable spares / components of transformer ,without lifting core assembely reassembling after repair,checking and rectification of transformer leakage , complete all as specified and directed Note- (a) Replacement of userviceable parts like; Bush insulator, brass studs, gasket, breather assembly, tap changer,dehyderation and filteration of transformer oil etc shall be measured and paid seperately under appropriate Item of schedule. (b) Renewal of adequate size Nut, bolts & washers of transformer top cover shall deemed to be included in UNIT RATE QUOATED.

2

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Repair /servicing to transformer at site of capacity 400 KVA to 500 KVA installed on Plinth structure by opening top cover & replacing unserviceable spares / components of transformer ,without lifting core assembely reassembling after repair,checking and rectification of transformer leakage , complete all as specified and directed Note- (a) Replacement of userviceable parts like; Bush insulator, brass studs, gasket, breather assembly, tap changer,dehyderation and filteration of transformer oil etc shall be measured and paid seperately under appropriate Item of schedule. (b) Renewal of adequate size Nut, bolts & washers of transformer top cover shall deemed to be included in UNIT RATE QUOATED. .

1

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Repair /servicing to transformer at site of capacity 1600 KVA to 3150 KVA installed on Plinth structure by opening top cover & replacing unserviceable spares / components of transformer ,without lifting core assembely reassembling after repair,checking and rectification of transformer leakage , complete all as specified and directed Note- (a) Replacement of userviceable parts like; Bush insulator, brass studs, gasket, breather assembly, tap changer,dehyderation and filteration of transformer oil etc shall be measured and paid seperately under appropriate Item of schedule. (b) Renewal of adequate size Nut, bolts & washers of transformer top cover shall deemed to be included in UNIT RATE QUOATED.

1

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Supply only Ceramic Bush insulators on LT side as per existing size, shape and specification for capacity upto 200 KVA, 11/0.433 KV transformers complete all as specified and directed.

2

-

-

... More
Supply only Ceramic Bush insulators on LT side as per existing size, shape and specification for capacity 250 to 315 KVA, 11/0.433 KV transformers complete all as specified and directed.

2

-

-

... More
Supply only Ceramic Bush insulators on LT side as per existing size, shape and specification for capacity 400 to 630 KVA, 11/0.433 Volts transformers complete all as specified and directed.

2

-

-

... More
Supply only brass stud on LT side as per existing size, shape and specification for capacity upto 200 KVA, 11/0.433 KV transformers complete all as specified and directed.

2

-

-

... More
Supply only brass stud on LT side as per existing size, shape and specification for capacity 250 to 315 KVA, 11/0.433 KV transformers complete all as specified and directed.

2

-

-

... More
Supply only brass stud on LT side as per existing size, shape and specification for capacity 400 to 500 KVA , 11/0.433 KV transformers complete all as specified and directed.

4

-

-

... More
Supply only brass stud on LT side as per existing size, shape and specification for capacity 1600 KVA, 33/11 KV transformers complete all as specified and directed.

2

-

-

... More
Supply only brass stud on LT side as per existing size, shape and specification for capacity 3150 KVA, 33/11 KV transformers complete all as specified and directed.

2

-

-

... More
Supply only cork sheet gasket (set of four) for ceramic bushing on LT side as per existing size, shape and specification complete for capacity upto 200 KVA, 11/0.433 KV transformers complete all as specified and directed.

2

-

-

... More
Supply only cork sheet gasket (set of four) for ceramic bushing on LT side as per existing size, shape and specification complete for capacity 250 to 315 KVA, 11/0.433 KV transformers complete all as specified and directed.

2

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-

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Supply only cork sheet gasket (set of four) for ceramic bushing on LT side as per existing size, shape and specification complete for capacity 400 to 500 KVA, 11/0.433 KV transformers complete all as specified and directed.

2

-

-

... More
Supply only Ceramic Bush insulators on HT side as per existing size, shape and specification for capacity upto 200 KVA, 11/0.433 KV transformers complete all as specified and directed.

2

-

-

... More
Supply only Ceramic Bush insulators on HT side as per existing size, shape and specification for capacity 250 to 315 KVA, 11/0.433 KV transformers complete all as specified and directed.

2

-

-

... More
Supply only Ceramic Bush insulators on HT side as per existing size, shape and specification for capacity 400 to 500 KVA, 11/0.433 KV transformers complete all as specified and directed.

2

-

-

... More
Supply only brass stud on HT side as per existing size, shape and specification for capacity upto 200 KVA, 11/0.433 KV transformers complete all as specified and directed.

2

-

-

... More
Supply only brass stud on HT side as per existing size, shape and specification for capacity 250 to 315 KVA, 11/0.433 KV transformers complete all as specified and directed.

3

-

-

... More
Supply only brass stud on HT side as per existing size, shape and specification for capacity 400 to 500 KVA , 11/0.433 KV transformers complete all as specified and directed.

2

-

-

... More
Supply only brass stud on HT side as per existing size, shape and specification for capacity 1600/2000KVA , 33/11 KV transformers complete all as specified and directed.

2

-

-

... More
Supply only brass stud on HT side as per existing size, shape and specification for capacity 3150 KVA , 33/11 KV transformers complete all as specified and directed.

2

-

-

... More
Supply only top cover gasket set as per existing size, shape and specification complete for capacity 200 KVA , 11/0.433 KV transformers complete all as specified and directed.

2

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-

... More
Supply only top cover gasket set as per existing size, shape and specification complete for capacity 250 to 315 KVA, 11/0.433 KV transformers complete all as specified and directed.

2

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-

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Supply only top cover gasket set as per existing size, shape and specification complete for capacity 400 to 500 KVA, 11/0.433 KV transformers complete all as specified and directed.

1

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-

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Supply only set of gasket as per existing size, shape and specification complete for capacity 1600/2000 KVA , 33/11 KV transformers complete all as specified and directed.

1

-

-

... More
Supply only set of gasket as per existing size, shape and specification complete for capacity 3150 KVA , 33/11 KV transformers complete all as specified and directed.

1

-

-

... More
Supply only breather assembly as per existing size, shape and specification complete for capacity upto 200 KVA , 11/0.433 KV transformers complete all as specified and directed.

2

-

-

... More
Supply only breather assembly as per existing size, shape and specification complete for capacity 250 to 315 KVA, 11/0.433 KV transformers complete all as specified and directed.

2

-

-

... More
Supply only breather assembly as per existing size, shape and specification complete for capacity 400 to 500 KVA, 11/0.433 KV transformers complete all as specified and directed.

4

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Supply only breather assembly as per existing size, shape and specification complete for capacity 1600 to 3150 KVA, 33/11KV transformers complete all as specified and directed.

2

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-

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Overhauling servicing of tap changer and replacement of unserviceable parts as ordered with new and assembling with old serviceable parts for smooth functioning and operation complete as all specified and as directed.Note-Spare parts to be measured separately under below complete all as specified and directed.

3

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Supply only Tap Changer as per existing size, shape and specification complete for capacity upto 200 KVA , 11/0.433 KV transformers complete all as specified and directed. Location-FAD S/stn

1

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Supply only Tap Changer as per existing size, shape and specification complete for capacity 250 to 315 KVA, 11/0.433 KV transformers complete all as specified and directed. .Loc- DOUs

1

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-

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Supply only Tap Changer as per existing size, shape and specification complete for capacity 400 to 500 KVA, 11/0.433 KV transformers complete all as specified and directed. Loc-ME Line

1

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-

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Dehydration and filtration of existing transformer oil of transformers of any capacity on site & online at different locations without disturbing the power supply system with filtration machine and heating system in order to achieve Di-electric strength of oil 60KV minimum at 2.5 mm gap complete all as specified and directed. [Note-1. Power Supply for dehydration machine should be arranged by contractor and rate deemed to be included . 2. Test report for VDA, DGA, screen etc shall be submitted to GE before payment.]

13500

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Supply and topping & filling of transformer oil confirming to IS :-335 with di-electric strength not less than 60 KV in to the conservator tank/body tank of the transformer upto desired level at various locations complete all as specified and directed. [Note: 1. Di-electric strength of transformer oil should not be less than 60 KV at 2.5 mm gap. 2. Test report for transformer oil shall be submitted to GE before payment]

2000

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S & F in repairs for 32 mm dia gun metal drain valve of transformer as per existing one complete all as specified and directed.

1

-

-

... More
S & F for in repairs 25 mm dia gun metal drain valve of transformer as per existing one complete all as specified and directed.

1

-

-

... More
S & F in repairs 20 mm dia gun metal drain valve of transformer as per existing one complete all as specified and directed

1

-

-

... More
M&L for preparation of old painted steel or iron surfaces of transformer of upto 200 KVA , 11/0.433 KV capacity transformers by scrapping with steel wire brush/scrapper emery paper, etc. and applying two coats of epoxy smoke grey paint over a coat of red oxide primer (painting shall be done by spray machine) including writing of SM No, MES No etc. at prominent place/location of transformer with black synthetic enamel thick paint in white back ground complete all as specified and directed.

2

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M&L for preparation of old painted steel or iron surfaces of transformer of 250 to 315 KVA , 11/0.433 KV capacity transformers by scrapping with steel wire brush/scrapper emery paper, etc. and applying two coats of epoxy smoke grey paint over a coat of red oxide primer (painting shall be done by spray machine) including writing of SM No, MES No etc. at prominent place/location of transformer with black synthetic enamel thick paint in white back ground complete all as specified and directed.

2

-

-

... More
M&L for preparation of old painted steel or iron surfaces of transformer of 400 to 500 KVA , 11/0.433 KV capacity transformers by scrapping with steel wire brush/scrapper emery paper, etc. and applying two coats of epoxy smoke grey paint over a coat of red oxide primer (painting shall be done by spray machine) including writing of SM No, MES No etc. at prominent place/location of transformer with black synthetic enamel thick paint in white back ground complete all as specified and directed.

1

-

-

... More
M&L for preparation of old painted steel or iron surfaces of transformer of 1600 to 3150 KVA , 33/11KV capacity transformers by scrapping with steel wire brush/scrapper emery paper, etc. and applying two coats of epoxy smoke grey paint over a coat of red oxide primer (painting shall be done by spray machine) including writing of SM No, MES No etc. at prominent place/location of transformer with black synthetic enamel thick paint in white back ground complete all as specified and directed.

2

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-

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S&F in repairs Earth continuity conductor or Main Earthing lead fixed to wall or batten or reccess or chasses or buried in ground or drawn in conduit / pipe or fixed to Poles or any other indicated situation for loop copper strip of size 20mmx3mm connected to test point including brazing complete all as specified and directed.

15

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S&F in repairs Earth continuity conductor or Main Earthing lead fixed to wall or batten or reccess or chasses or buried in ground or drawn in conduit / pipe or fixed to Poles or any other indicated situation for loop of size 32x6mm galvanised iron connected to test point including brazing complete all as specified and directed.

25

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-

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S&F in repairs Galvanised Iron Pipe 40mm Bore (dia) ‘Light Grade’ for protection earth continuity conductor complete all as specified and directed.

18

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-

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Shifting after disconnection of transformer from the existing side and install/commission at proposed site same for outdoor type HT 11KV/433 V 3 phase, 50Hz with off load tapping and slandered fitting upto 500 KVA including connection/testing with proper load balancing as per engineering practice, confirming to IS 2026 including connected panel all as specified and directed.

1

-

-

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M & L for cross arms , bracing, supports , clamps and back plates fabricated from structural steel sections including nuts, bolts, washers, welding bending cold or hot drilling holes for bolts in any shape or size as directed inclusive of 2 coats of aluminium paint over a coat of red oxide primer, including dismantling old unserviceable one, complete all as specified and as directed.

0.5

-

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Refixing only Cross-arms, Bracings, Supports, Clamps and Back Plates (serviceable materials i.e. Structural Steel Sections obtained from dismantling) including Nuts, Bolts, Washer, welding, bending cold or hot, drilling holes for Bolts, in any shape or size as indicated/ directed including painting including dismantling old unserviceable one complete all as specified and directed.

0.5

-

-

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S&F Cradles, hexagonal/rectangular fabricated with Galvanised Steel Wire with 4.00mm dia including binding with Aluminium Binding Wire, complete all as specified and directed. NOTE : Cost of Binding Wire and dismantling is deemed to be included in the Quoted Unit Rate.

0.2

-

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M&L in repairs Air termination, single pointed aluminium rod 12mm dia and 300mm long complete all as specified and as directed

4

-

-

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S&F Anti-climbing device; spikes type fabricated out of M.S. bars (round, square and flat) including nuts, bolts, washers and welding in two halves made to shape to suit the cross section of the pole complete all as specified and directed. [NOTE : Cost of dismantling is deemed to be included in the Quoted Unit Rate.]

0.2

-

-

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S & F Rolled MS Plates (chequered) channels, square cut or notched (ordinary and counter sunk) with riveted, bolted or welded attachment as required all as specified and directed. [NOTE : Cost of dismantling is deemed to be included in the Quoted Unit Rate.

25

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-

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S&F in replacement synthetic Rubber insulated mats 2.5 mm thick for voltage upto11 KV for electrical purpose as per IS 15652-2006, (superseding IS 5424) suitable for electrical shock safety of sizes 2m x 1m complete all as specified and directed.

4

-

-

... More
S&F in replacement synthetic Rubber insulated mats 3 mm thick for voltage upto 33 KV for electrical purpose as per IS 15652-2006, (superseding IS 5424) suitable for electrical shock safety of sizes 2m x 1m complete all as specified and directed.

6

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