MECON Limited Tender

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MECON Limited - MECON Tender

Works
Eprocure
Opening Date3 Jan 2025
Closing Date27 Jan 2025
Tender Amount₹ 74,76,44,585 
Notes
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BOQ Items

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DO_NOT_SHOW

-

-

-

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MTA Dismantling (Including Hydraulic part)

25

22500

562500

... More
Dismantling of Burnt stave coolers in hearth above bottom most Row (R1) and iron notch zone

255

22500

5737500

... More
Total 04 nos (Two for each tap-hole) of tap-hole coolers

9.2

22500

207000

... More
Acid Flusging and Pressure testing and check for leakage /damage of Unburnt stave coolers in the hearth bottom most row (R1)

85

5625

478125

... More
Dismantling of Burnt stave coolers, if failed during pressure testing of staves in the hearth bottom most row (R1) along with pipelines and fittings

43

22500

967500

... More
Manholes ( dia 800 mm) at upper stack

2

19000

38000

... More
Manholes ( dia 800 mm) at uptakes

4

19000

76000

... More
Stuffing Box (02 Nos) for above burden probes

1.8

22500

40500

... More
Mechanical Stock Level Indicator (2 Nos.)

6.5

22500

146250

... More
Tuyere Stock assembly (18 sets)

45

22500

1012500

... More
Tuyere & Tuyere Coolers (18 nos.)

32

22500

720000

... More
Breast coolers (18 nos.)

9.6

22500

216000

... More
Back draft valve

12

22500

270000

... More
Primary Equalizing & relief Line

10

22500

225000

... More
BLT Equipment including crown ring

176

22500

3960000

... More
Dismantling of utility lines of BLT (nitrogen, air, water etc.)

10

22500

225000

... More
Dust Catcher & Gas Cleaning Plant

-

-

-

... More
Dust catcher (primary and secondary) cut off valve along with winch & pulley, dust valve, pug mill, bleeder valves and other miscellaneous items

125

22500

2812500

... More
Cast House

-

-

-

... More
Metal and Slag Runners including Rocking Runner & Drives

220

19000

4180000

... More
Tap hole & Tap hole cooler, iron notch

12

22500

270000

... More
Mud Guns (2 nos.) & Drilling Machine (1 No.)

70

19000

1330000

... More
PCI Injection System

-

-

-

... More
Dismantling of existing CDI distributor along with the electrics and instrumentations (viz. valves, switches, pressure transmitters, coal valve, pipelines) and existing CDI distribution lines (18 nos.) injection lines from distributor to respective tuyeres

5

69000

345000

... More
Erection, testing & Commissioning of Equipment (Supply by SAIL-DSP)

-

-

-

... More
New Stave coolers of LHB in bottom most row (R1) in hearth, if found leakage during pressure testing of unburnt staves

43

40000

1720000

... More
Pressure Testing of New stave coolers of Hearth Zone in bottom most row R1 (LHB) hearth staves

43

5000

215000

... More
Over Burden Probes

2

80000

160000

... More
Stock Level Indicators

2

24000

48000

... More
Back draft valve

1

50000

50000

... More
BLT Equipment including crown ring. Modification/ repair to match with BLT requirement

176

40000

7040000

... More
Erection of utility lines of BLT (nitrogen, air, water etc.)

10

40000

400000

... More
Cast House

-

-

-

... More
Rocking runner assembly

27

31000

837000

... More
Drives for rocking runner

10

31000

310000

... More
PCI Injection System

-

-

-

... More
Erection of new CDI distributor along with the electrics and instrumentations (viz. valves, switches, pressure transmitters, coal valve, pipelines) and CDI distribution lines (20 nos.) injection lines from distributor to respective tuyeres

5

122000

610000

... More
Erection, testing & Commissioning of Equipment (Supply by Purchaser)

-

-

-

... More
SG Iron Stave/ cooling plates in middle and upper stack upto throat

382

40000

15280000

... More
Hardware assembly of Stave coolers including expansion Joints

6

40000

240000

... More
CI Staves for 3 rows of hearth of Hearth Zone above bottom most row (R1)

255

40000

10200000

... More
Tap hole coolers including tap hole frame

12

40000

480000

... More
Tuyere (Cu.) double chambered

20

40000

800000

... More
Tuyere Coolers (Cu.)

20

40000

800000

... More
Tuyere holders

20

40000

800000

... More
Cu plate coolers in Bosh, Belly and Lower Stack

93

50000

4650000

... More
Hardware assembly of cu plate coolers

15

50000

750000

... More
Tuyere Stock Assembly (with two expansion Joints) alongwith blowpipes suitable for coal dust injection(20 nos.)

60

75000

4500000

... More
Pressure testing of furnace cooling elements viz. stave, plate coolers, tuyeres and tuyere coolers before and after erection at site as per procedure specified/approved by Employer

475

5000

2375000

... More
Modification of primary Equalizing & relief pipelines as per site requirement

10

94000

940000

... More
 Temperature element-  Flange details: DN 50, ASNI B16.5, ASTM A105 Neck Length: 150 mm 250 mm Blind Flange including matching gaskets, fasteners, etc.

195

400

78000

... More
Pressure Probe:-  Flange details: DN 50, ASNI B16.5, ASTM A105 Neck Length: 150 mm -250 mm Blind Flange including matching gaskets, fasteners etc. 

25

400

10000

... More
Radar:-   Flange details: DN 150, ASNI B16.5, ASTM A105 Neck Length: 300 mm -350 mm Blind Flange including matching gaskets, fasteners etc.

2

400

800

... More
Cyclone & Gas Cleaning Plant

-

-

-

... More
Bleeder/Vent valves in cyclone including matching gaskets, flanges, fasteners etc.

2

20000

40000

... More
Knife edge gate valve at dust outlet including matching gaskets, flanges, fasteners etc.

2

40000

80000

... More
Hydraulically operated dust valve with gas sealing arrangement at dust outlet. including matching gaskets, flanges, fasteners etc.

2

40000

80000

... More
Pug Mill for dust disposal.

2

60000

120000

... More
1)   Radar:-   Flange details: DN 150, ASNI B16.5, ASTM A105 Neck Length: 300 mm (Min) Blind Flange including matching gaskets, fasteners etc.

2

400

800

... More
Level Switch:- . Flange details: DN 100, ASNI B16.5, ASTM A105 Neck Length: 200 mm (Min) Blind Flange including matching gaskets, fasteners etc.

2

400

800

... More
Cast House

-

-

-

... More
Cooling system for main iron trough including fans, Dampers, motors ,valves & ducts etc. . The main trough will be covered and air cooled.

1

120000

120000

... More
Main Iron trough with pipe arrangement and trough covers (2 sets)

125

31000

3875000

... More
Iron & Slag stationery runners incl. covers for both tap holes ( 2sets)

325

31000

10075000

... More
TABLE 2 SCHEDULE OF QUANTITY FOR HYDRAULICS WORK

-

-

-

... More
Erection of Hydraulic System for Cyclone & Stock House

3600

28

100800

... More
Supply of Interconnecting Piping for Cast House & BLT (As per Annexure-V)

1

2400000

2400000

... More
Erection, Pressure Testing, Pickling, Flushing, and Painting of Interconnecting Piping (Refer Annexure-V)

4000

1100

4400000

... More
Supply of Initial fill of Hydraulic oil : Mineral Oil_HLP 46

1000

150

150000

... More
TABLE 3 SCHEDULE OF QUANTITY FOR MATERAIL HANDLING AND HOISTING WORK PART-A- Dismantling of Material Handling Facilities/Equipment

-

-

-

... More
Transition structural piece below the coke storage bunker mouth

2

18000

36000

... More
Rod gate below the existing coke storage bunker

0.9

18000

16200

... More
Coke vibrating feeder with supporting structure

4

18000

72000

... More
Coke vibrating screen with supporting structure

12

18000

216000

... More
Feed chute below rod gate upto vibro feeder

1.2

18000

21600

... More
Oversize dischage chute of vibrating screen upto coke weigh hopper

0.4

18000

7200

... More
Undersize dischage chute of vibrating screen upto fines coke conveyor

1

18000

18000

... More
Feed chute below to skip car with liner

1.5

18000

27000

... More
Coke weigh hopper (approx 7.2 m3 effective vol) including it’s liner, existing supporting structures, load cell and accessories like cable, junction box etc along with its mounting arrangement

12

15000

180000

... More
load cell and accessories like cable, junction box etc along with its mounting arrangement for sinter, ore and additives weigh hopper

4

15000

60000

... More
Weigh Hopper sector gates with liner for coke, iron ore and sinter.

4.2

15000

63000

... More
Double girder EOT crane 20/5t, 17m span

48

15000

720000

... More
TABLE 3 SCHEDULE OF QUANTITY FOR MATERAIL HANDLING AND HOISTING WORK PART-B Supply,Fabrication,Modification of Material Handling Facilities/Equipment

-

-

-

... More
Transition structural piece below the coke storage bunker mouth upto Rod gate

1.6

150000

240000

... More
Feed chute below rod gates upto vibro feeder

1

150000

150000

... More
Modification in discharge chute of new supplied vibrating screen.

1.8

150000

270000

... More
Modification in support structure of vibrating screen and strengthening in floor beam if required,.

3

150000

450000

... More
Support structure of Vibrating Feeder

1.2

150000

180000

... More
Feed chute to skip car with liner

2.2

150000

330000

... More
Modified Coke weigh hopper (approx 10 m3) including it’s liner, supporting structures, load cell mounting brackets (Total wt. 15 T and Approx. 3T of additional steel)

3

150000

450000

... More
TABLE 3 SCHEDULE OF QUANTITY FOR MATERAIL HANDLING AND HOISTING WORK PART-C Erection, Testing and Commissioning of Material Handling Facilities/Equipment

-

-

-

... More
New modified transition piece (2 no)below the existing coke storage bunker mouth

1.6

45000

72000

... More
Rod gate below the existing coke storage bunker

1.2

45000

54000

... More
Coke vibro feeder with supporting structure

5

45000

225000

... More
Coke vibrating screen with supporting structure

13

45000

585000

... More
Feed chute below rod gates upto vibro feeder

1

45000

45000

... More
Oversized discharge chute of vibrating screen.upto coke weigh hopper

0.4

45000

18000

... More
Undersize discharge chute of vibrating screen.upto fines coke conveyor

1.4

45000

63000

... More
Feed chute to skip car

2.2

45000

99000

... More
Modified Coke weigh hopper (approx 10 m3) including it’s liner, supporting structures, load cell and accessories like cable, junction box etc along with its mounting structure

15

45000

675000

... More
load cell and accessories like cable, junction box etc along with its mounting arrangement for sinter,ore and additives weigh hopper

4

45000

180000

... More
Weigh Hopper sector gates for coke, iron ore and sinter.

5

45000

225000

... More
Double girder EOT crane 20/5t, 17m span

50

25000

1250000

... More
10T capacity Electric Hoist,10-15m lift in Electrical room

2.3

25000

57500

... More
5T capacity Electric Hoist,6m lift in SW pump House

2

25000

50000

... More
10T capacity,15 m span,5 m lift underslung crane in SW pump House

10

25000

250000

... More
544 kg Passenger Elevator of approx lift 20m in SW pump House

2.5

25000

62500

... More
12T capacity Electric Hoist in ID fan House of Cast House.

2.3

25000

57500

... More
SCHEDULE-B.1 Dismantling Of Refractories:

-

-

-

... More
Blast furnace proper (excluding bottom most graphite layer)-

1500

5000

7500000

... More
Uptake, down comers& Raw gas main

300

5000

1500000

... More
Dust catchers (primary & secondary)

60

5000

300000

... More
Cast house (Including refractory of all runners, flooring, heat shields and columns encasing etc.)-

1500

3500

5250000

... More
18 nos tuyere stock assembly

50

5000

250000

... More
Hot Blast System (including 5 m Hot blast main, Bustle main, Back draft pipe, Stack,)

230

5000

1150000

... More
SCHEDULE-B.2 Erection Of Refractories: Refractory Bill of Quantity for Blast Furnace proper

-

-

-

... More
Micropre Carbon Block

410

12000

4920000

... More
Graphite Block

250

12000

3000000

... More
Silicon Carbide Bricks

70

12000

840000

... More
High Alumina Bricks

390

12000

4680000

... More
High alumina Castable/Gunnite

245

12000

2940000

... More
Ramming masses

50

12000

600000

... More
Refractory Bill of Quantity for GCP

-

-

-

... More
Gunning top cone

5

12500

62500

... More
Gunning Uptakes – Downcomer, Raw gas main

315

12500

3937500

... More
CYCLONE

-

-

-

... More
Wear tiles cyclone incl. grout and mortar

25

9500

237500

... More
Wear resistant concrete for cyclone

35

9500

332500

... More
Refractory Bill of Quantity Hot Blast System (including 5 m Hot blast main, Bustle main, Back draft pipe, Stack,)

-

-

-

... More
Dense bricks

85

12500

1062500

... More
Insulation bricks

50

12500

625000

... More
Castable

90

12500

1125000

... More
Tentative 20 nos Tuyere Stock including refractory

55

8800

484000

... More
Cast House Protection lining

-

-

-

... More
Fireclay Bricks

1200

6590

7908000

... More
Castables

150

6590

988500

... More
Gunning castables

160

9500

1520000

... More
SCHEDULE-C.1 FOR STRUCTURAL WORK

-

-

-

... More
Supply of raw structural steel, loading, transporting, unloading to place of fabrication shop /yard, cutting, bending, preparing the edges for butt welding, welding, testing of welds including supply of fixtures, electrodes and other consumables as per specifications and fabrication drawings issued by the employer, control-assembling the segments and courses after fabrication, dismantling the assembly after inspection, surface preparation as per recommendation of paint manufacturer, painting as per specification, including supply of paint materials, transportation, unloading and delivery of all fabricated Technological structures from fabrication yard/shop to erection site, all materials, tools and tackles and labour complete as per specification and direction of Engineer in Charge.(The rate for supply & fabrication shall include burning loss, cutting allowances, scrap generation etc. The quantity for payment shall be as per BOM (Bill of material) of fabrication drawings issued by the employer No payment will be made for rolling margins).

560

125000

70000000

... More
Supply of raw structural steel, loading, transporting, unloading to place of fabrication shop /yard, cutting, bending, preparing the edges for butt welding, welding, testing of welds including supply of fixtures, electrodes and other consumables as per specifications and fabrication drawings issued by the employer, control-assembling the segments and courses after fabrication, dismantling the assembly after inspection, surface preparation as per recommendation of paint manufacturer, painting as per specification, including supply of paint materials, transportation, unloading and delivery of steel stack including platforms, stairs and ladders from fabrication yard/shop to erection site, all materials, tools and tackles and labour complete as per specification and direction of Engineer in Charge.(The rate for supply & fabrication shall include burning loss, cutting allowances, scrap generation etc. The quantity for payment shall be as per BOM (Bill of material) of fabrication drawings issued by the employer No payment will be made for rolling margins).

75

125000

9375000

... More
Fabrication of structures for cast house area based on fabrication drawings and specifications supplied by purchaser, supply of all materials, loading, transportation (including fixtures, spiders, saddles etc. for transportation), unloading to place of fabrication, welding including supply of electrodes and other consumable, inspection, testing and applying approved quality primer (including supply of primer) as per specifications and delivery of fabricated structures from fabrication yard to the site of erection including handling, storing, stacking with contractor’s own tools, tackles, consumable, handling equipment, labour etc. complete as directed by the Engineer in charge.(The rate for supply & fabrication shall include burning loss, cutting allowances, scrap generation etc. The quantity for payment shall be as per BOM (Bill of material) of fabrication drawing. No payment will be made for rolling margins)

500

95000

47500000

... More
Fabrication of structures for temporary supports and enabling works based on drawings and specifications, supply of all materials, loading, transportation (including fixtures, spiders, saddles etc. for transportation), unloading to place of fabrication, welding including supply of electrodes and other consumable, inspection, testing and applying approved quality primer (including supply of primer) as per specifications and delivery of fabricated structures from fabrication yard to the site of erection including handling, storing, stacking with contractor’s own tools, tackles, consumable, handling equipment, labour etc. complete as directed by the Engineer in charge.(The rate for supply & fabrication shall include burning loss, cutting allowances, scrap generation etc. The quantity for payment shall be as per BOM (Bill of material) of fabrication drawing. No payment will be made for rolling margins)

300

78000

23400000

... More
Taking delivery and transportation of fabricated Technological structures of items under Sl. No.1 of above assembling, erection (including supply of all necessary erection fixtures, & scaffolding etc.), securing, fixing, aligning, leveling, bolting, welding, checking, gas cutting, grinding, necessary modification at site, cleaning at all elevations including supply of nuts, bolts etc. of approved quality and specification, commissioning of various structures as per approved drawings, painting (as per specification) with approved quality, shade, colour code including cost of paints and other enabling arrangements required for all above work with Contractor's own tools, tackles and consumable, necessary scaffolding, cranes & scaffolding, cranes & other handling equipment, labour etc. complete as per drawing, specification and direction of Engineer in charge.Quoted price shall also include internal logistic support for shell shifting using SPMT and erection of BF shell using Strand Jacks with auxiliaries as mentioned in TS

560

50000

28000000

... More
Taking delivery of fabricated structures, as in Sl. No. 2 and other structures as free issued items at Site including handling, storing, stacking, site assembly etc. erection of fabricated structures and fixing in position including alignment, levelling, securing, fixing, bolting, welding, checking, gas cutting, grinding, matching with the other structures etc. at all heights and depth above and below finished floor level complete in all respects including application of primer and finish paints (including supply of primer & paint) as per specification including supply of all consumables, as per specification and drawings or as directed by the Engineer-in-Charge with contractor’s own tools, tackles, scaffoldings, cranes, handling equipment, labour etc. complete.

1800

30000

54000000

... More
Taking delivery and transportation of fabricated strucutres for steel stack along with platforms and stairs/ladders, assembling, erection (including supply of all necessary erection fixtures, & scaffolding etc.), securing, fixing, aligning, leveling, bolting, welding, checking, gas cutting, grinding, necessary modification at site, cleaning at all elevations including supply of nuts, bolts etc. of approved quality and specification, commissioning of various structures as per approved drawings, painting (as per specification) with approved quality, shade, colour code including cost of paints and other enabling arrangements required for all above work with Contractor's own tools, tackles and consumable, necessary scaffolding, cranes, other handling equipment, labour etc. complete as per drawing, specification and direction of Engineer in charge.

75

50000

3750000

... More
Erection of structures for burden tank, offtake pipes (partially), BLT working platforms (after minor repairs and modifications) including handling, storing, stacking, site assembly etc. and fixing in position including alignment, levelling, securing, fixing, bolting, welding, checking, gas cutting, grinding, matching with the other structures etc. at all heights and depth above and below finished floor level complete in all respects including application of primer and finish paints (including supply of primer & paint) as per specification including supply of all consumables, as per specification and drawings or as directed by the Engineer-in-Charge with contractor’s own tools, tackles, scaffoldings, cranes, handling equipment, labour etc. complete.

100

45000

4500000

... More
Taking delivery of fabricated structures for temporary supports and enabling works at Site including handling, storing, stacking, site assembly etc. erection of fabricated structures and fixing in position including alignment, levelling, securing, fixing, bolting, welding, checking, gas cutting, grinding, matching with the other structures etc. at all heights and depth above and below finished floor level complete in all respects including application of primer and supply of all consumables, necessary scaffolding, cranes other handling equipment, labour etc. as per specification and drawings or as directed by the Engineer-in-Charge with contractor’s own tools, tackles, handling equipment, labour etc. complete.

300

20000

6000000

... More
Supply and Fixing of CGS sheeting at all heights in the sides of buildings, sheds, equipment supporting structures etc. including all fixtures and fasteners as per specifications and as directed by Engineer in Charge with contractor’s own tools, tackles, handling equipment, labour etc. complete. (Net laid area of sheeting will be measured for payment). 20 Gauge CGS SHEET

1000

1000

1000000

... More
Dismantling with due care the existing steelwork such as BF shell, dust catcher, bustle main with hangers, down comers and backdraft pipe and other technological strucutres as per specification and / or as per drawing and /or as per direction of Engineer-in-charge at all heights and levels including loading, transporting, unloading, stacking the dismantled as usable and non usable structures at a specified location (within plant boundary at a distance mentioned in TS) as directed by the Engineer in charge with all labour, tools and tackles and equipment complete. Quoted price shall also include Dismantling of BF shell using Strand Jacks with auxiliaries such as skidding arrangement and internal logistic support for shell shifting using SPMT mentioned in TS. (Payment shall be made on the basis of actual measurement of structures in weigh bridge).

650

40000

26000000

... More
Dismantling of structure steelwork as per drawing/sketch and /or as per direction of Engineer-in-charge at all heights and levels including loading, transporting, unloading, stacking the dismantled as usable and non usable structures at a specified location (within plant boundary at a distance mentioned in TS) as directed by the Engineer in charge with all labour, tools and tackles and equipment complete. (Payment shall be made on the basis of actual measurement of structures in weigh bridge).

750

18000

13500000

... More
Dismantling of supporting structure for burden tank, offtake pipes (partially), BLT working platforms as per drawing/sketch and /or as per direction of Engineer-in-charge at all heights and levels including loading, transporting, unloading, stacking the dismantled as usable and non usable structures at a specified location (within plant boundary at a distance mentioned in TS) as directed by the Engineer in charge with all labour, tools and tackles and equipment complete. (Payment shall be made on the basis of actual measurement of structures in weigh bridge).

100

18000

1800000

... More
Dismantling temporary supports and enabling structure steelwork as per drawing/sketch and /or as per direction of Engineer-in-charge at all heights and levels including loading, transporting, unloading, stacking the dismantled as usable and non usable structures at a specified location (within plant boundary at a distance mentioned in TS) as directed by the Engineer in charge with all labour, tools and tackles and equipment complete.(Payment shall be made on the basis of actual measurement of structures in weigh bridge).

300

12000

3600000

... More
Painting of existing structures as per TS including supply of paints, tools, tackles and arrangement of temporary scafolding, platforms as required at all hieghts.

1500

4500

6750000

... More
SCHEDULE D.1 SUPPLY FOR INSTRUMENTATION Instrument canopies (site fabricated) transmitters

-

-

-

... More
For single transmitter

12

5500

66000

... More
For four transmitters

10

8500

85000

... More
For six transmitters

6

12000

72000

... More
Junction Boxes, 50 Points (TBs)

78

12000

936000

... More
Junction Boxes (with ‘K’ type TBs), 50 Points (TBs)

30

15000

450000

... More
Supply of Erection materials and hardware

-

-

-

... More
Coupling,Material-SS 316L,Size & Rating-1/2" BSP(F) x 1/2" BSP(F), CLASS 3000 lb

165

320

52800

... More
Condensate POT (IBR),Material-ASTM A106,Size & Rating-1/2" , SW x BSP (F) x BSP (F); Shell: 3", SCH. 80 (IBR), As per Drg. of Vendor

14

10200

142800

... More
Seamless Pipe,Material-SS 316L,Size & Rating-1/2", SCH 40

2500

800

2000000

... More
Tube,Material-SS 316,Size & Rating-1/4" O.D x 0.039" THK

300

210

63000

... More
3 Piece Union,Material-SS 316L,Size & Rating-1/2" SW X 1/2" SW, CLASS 3000 lb

680

885

601800

... More
Male Connector,Material-SS 316,Size & Rating-1/2" BSP(M) taper x 1/4" O.D

20

250

5000

... More
Male Connector,Material-SS 316,Size & Rating-1/4" BSP (M) taper x 1/4" O.D

20

210

4200

... More
Equal Tee,Material-SS 316L,Size & Rating-1/2" SW x 1/2" SW x 1/2" SW, CLASS 3000 lb

420

420

176400

... More
Ball Valve,Material-SS 316L,Size & Rating-1/2" BSP (F), Class 800 lb, 3 piece type

610

1450

884500

... More
Screwed Plug (Hex Head),Material-SS 316/ SS316 L,Size & Rating-1/2" BSP(M), Class 3000 lb

30

120

3600

... More
Screwed Plug (Hex Head),Material-ASTM A105,Size & Rating-1/2" BSP(M), Class 3000 lb, IBR

16

230

3680

... More
GI 3 piece union,Material-ASTM A105,Size & Rating-1/2" BSP(F) X 1/2" BSP (F)

18

760

13680

... More
Seamless Pipe Nipple,Material-SS 316L,Size & Rating-SCH. 40,L=75mm ,1/2" BSP (M), TH x PL

1250

315

393750

... More
Nut & Tail Piece,Material-SS 316L,Size & Rating-1/2" BSP (M) x 1/2" (OD) BUTT WELDED TAIL, CL 3000 lb

230

400

92000

... More
Screwed Cap,Material-SS 316/ SS316 L,Size & Rating-1/2" BSP(F), Class 3000 lb

370

250

92500

... More
Reducer,Material-SS 316L,Size & Rating-1/2" X 1/4", Class 3000 lb

65

360

23400

... More
Seamless Pipe Nipple,Material-SS 316L,Size & Rating-SCH. 40,L=75mm ,1/4" BSP (M) TH x PL

65

310

20150

... More
Seamless Pipe Nipple,Material-SS 316L,Size & Rating-SCH. 40,L=75mm,1/2" BSP (M) TH x TH

400

250

100000

... More
Ball Valve,Material-ASTM A105,Size & Rating-1/2" BSP (F), Class 800 lb

320

1200

384000

... More
Ball Valve,Material-ASTM A105,Size & Rating-2", Flanged, Class 800 lb

32

12800

409600

... More
Globe Valve,Material-ASTM A216, Gr WCB,Size & Rating-1/2", SW, Class 900 lb (IBR)

20

2900

58000

... More
Globe Valve,Material-ASTM A216, Gr WCB,Size & Rating-1/2" BSP(F), Class 900 lb

55

1550

85250

... More
Globe Valve,Material-ASTM A216, Gr WCB,Size & Rating-2" BSP(F), Class 900 lb

8

13700

109600

... More
Half Coupling / Weldolet,Material-ASTM A105,Size & Rating-1/2" SW, Class 3000 lb

350

120

42000

... More
Half Coupling / Weldolet,Material-ASTM A105,Size & Rating-1/2" SW, Class 3000 lb, IBR

8

290

2320

... More
Half Coupling / Weldolet (For TE/TG),Material-ASTM A105,Size & Rating-3/4" SW x 3/4" BSP(F), L= 75 mm

235

380

89300

... More
Seamless Pipe Nipple,Material-ASTM A106,Size & Rating-SCH. 40,L=75mm ,1/2" BSP(M), TH x PL

360

188

67680

... More
Seamless Pipe Nipple,Material-ASTM A106,Size & Rating-SCH. 80,L=75mm ,1/2", PLx PL, IBR

22

360

7920

... More
Seamless Pipe Nipple,Material-ASTM A106,Size & Rating-SCH. 40,L=100mm ,1", PL x PL,

16

290

4640

... More
Seamless Pipe Nipple,Material-ASTM A106,Size & Rating-SCH. 40,L=75mm ,1/2" BSP (M), TH x TH,

26

210

5460

... More
Seamless Pipe,Material-ASTM A106,Size & Rating-2” SCH. 40

20

1430

28600

... More
Reducer,Material-ASTM A105,Size & Rating-1 X 1/2", Class 3000 lb

10

460

4600

... More
Seamless Pipe Nipple,Material-ASTM A106,Size & Rating-SCH. 80,L=300mm ,2" BSP (M), TH x PL,

10

590

5900

... More
Screwed Cap,Material-SS 316/ SS316 L,Size & Rating-2" BSP(F), Class 3000 lb

10

1620

16200

... More
Seamless Pipe Nipple,Material-ASTM A106,Size & Rating-SCH. 80,L=75mm ,1/2" BSP (M) TH x PL, IBR

26

400

10400

... More
Screwed Cap,Material-SS 316/ SS316 L,Size & Rating-1/2" BSP(F), Class 3000 lb

20

180

3600

... More
Equal Tee,Material-ASTM A105,Size & Rating-1/2" SW X SW X SW, class 3000 lb

18

370

6660

... More
Half Coupling/ Weldolet,Material-ASTM A105,Size & Rating-2" SW, Class 3000 lb

10

675

6750

... More
Seamless pipe,Material-ASTM A106,Size & Rating-1/2" SCH. 40

50

800

40000

... More
Equal Tee,Material-ASTM A105,Size & Rating-1/2" SW X SW X SW, class 3000 lb, IBR

20

500

10000

... More
Screwed Cap,Material-SS 316/ SS316 L,Size & Rating-1/2" BSP(F), Class 3000 lb, IBR

20

335

6700

... More
Seamless Pipe,Material-ASTM A106,Size & Rating-1/2", SCH. 80, IBR

250

460

115000

... More
Flange,Material-ASTM A105,Size & Rating-2”, ANSI 150 #, SORF

10

1550

15500

... More
Dust Catcher,Material-,Size & Rating-

6

3000

18000

... More
Double compression cable glands,Material-,Size & Rating-

1

290000

290000

... More
Erection steel,Material-,Size & Rating-Structural Steel, as per IS 2062, Grade-A. Angles, channels, MS pipes, sheets etc.

1

30000

30000

... More
Primer & Paints,Material-,Size & Rating-

1

10000

10000

... More
Cable Trays ,Material-GI,Size & Rating-GI perforated

-

-

-

... More
300 mm width,Material-,Size & Rating-

4300

1000

4300000

... More
200 mm width,Material-,Size & Rating-

950

800

760000

... More
50 mm width,Material-,Size & Rating-

8000

400

3200000

... More
GI Conduits,Material-,Size & Rating-

-

-

-

... More
For Cable laying, 1" Medium,Material-,Size & Rating-

1500

65

97500

... More
For pneumatic connection to instruments (1/2"),Material-,Size & Rating-

1100

55

60500

... More
GI flexible PVC Conduits,Material-,Size & Rating-

1000

35

35000

... More
Erection accessories,Material-,Size & Rating-Gaskets, nuts, bolts, teflon tapes, lugs, other consumables, etc.

1

40000

40000

... More
SCHEDULE D.2 ACTIVITIES FOR INSTRUMENTATION WORK Table-1: Erection of Instrumentation equipment (Items to be procured directly by MECON/ DC/ DCI and will provided to Tenderer, as free issue items, for carrying out erection, calibration checks, testing, commissioning etc.):

-

-

-

... More
Pressure transmitters

71

1800

127800

... More
Differential pressure transmitters

20

2800

56000

... More
Level transmitter (DP type)

1

2800

2800

... More
Level transmitters (PT)

1

1800

1800

... More
Flow transmitters (DP type)

11

2800

30800

... More
Orifice plate assemblies

10

200

2000

227

550

124850

... More
Thermocouples (K –type)

248

750

186000

... More
Thermocouples (S –type)

2

750

1500

... More
Temperature Transmitter (TT)

477

650

310050

... More
Magnetic flow meters (Remote type)

160

650

104000

... More
Pressure Gauges

140

1800

252000

... More
Temperature Gauges

59

800

47200

... More
Differential pressure switch

4

2500

10000

... More
Pressure switch

5

1800

9000

... More
Vortex flow meter

1

500

500

... More
Level Switch

13

500

6500

... More
CO detector

30

2000

60000

... More
Level Indicator

2

1500

3000

... More
Ultrasonic level transmitter

7

1000

7000

... More
Conductivity analyzer

1

1000

1000

... More
Hand held type molten metal/ slag temperature measurements systems (with traffic light, hooter, alarm units, lance, digital indicators etc.)

2

4000

8000

... More
Control valves size 1” to 3“

9

4000

36000

... More
Pitot tube

1

2000

2000

... More
Stock level indicator (SLI): Digital Indicator cum processor

2

1500

3000

... More
H2 Analyzer

1

12000

12000

... More
CO-CO2 Analyzer

1

12000

12000

... More
SPM Analyzer

1

10000

10000

... More
Radar level Transmitter

35

3000

105000

... More
Radar level Transmitter for blast furnace burden

1

10000

10000

... More
Digital indicator

21

200

4200

... More
On-Off Indicator Cum Controller: TIC

2

200

400

... More
Alarm unit

50

200

10000

... More
Paper less recorder 20 point

11

200

2200

... More
SLC (Single loop controller)

12

200

2400

... More
SCHEDULE D.2 ACTIVITIES FOR INSTRUMENTATION WORK Table-2: Calibration, testing & commissioning of Instrumentation equipment (Items to be procured directly by MECON/ DCBV/ DCI and will provided to Tenderer, as free issue items, for carrying out erection, calibration checks, testing, commissioning etc.):

-

-

-

... More
Pressure transmitters

71

400

28400

... More
Differential pressure transmitters

20

400

8000

... More
Level transmitter (DP type)

1

400

400

... More
Level transmitters (PT)

1

400

400

... More
Flow transmitters (DP type)

11

400

4400

227

450

102150

... More
Thermocouples (K –type)

248

450

111600

... More
Thermocouples (S –type)

2

450

900

... More
Temperature Transmitter (TT)

477

300

143100

... More
Magnetic flow meters (Remote type)

160

150

24000

... More
Pressure Gauges

140

300

42000

... More
Temperature Gauges

59

380

22420

... More
Differential pressure switch

4

250

1000

... More
Pressure switch

5

250

1250

... More
Vortex flow meter

1

150

150

... More
Level Switch

13

150

1950

... More
CO detector

30

250

7500

... More
Level Indicator

2

200

400

... More
Ultrasonic level transmitter

7

150

1050

... More
Conductivity analyzer

1

250

250

... More
Hand held type molten metal/ slag temperature measurements systems (with traffic light, hooter, alarm units, lance, digital indicators etc.)

2

1500

3000

... More
Control valves size 1” to 3“

9

600

5400

... More
Pitot tube

1

150

150

... More
Stock level indicator (SLI): Digital Indicator cum processor

2

400

800

... More
H2 Analyzer

1

2000

2000

... More
CO-CO2 Analyzer

1

2000

2000

... More
SPM Analyzer

1

1000

1000

... More
Radar level Transmitter

35

150

5250

... More
Radar level Transmitter for blast furnace burden

1

2000

2000

... More
Digital indicator

21

150

3150

... More
On-Off Indicator Cum Controller: TIC

2

150

300

... More
Alarm unit

50

150

7500

... More
Paper less recorder 20 point

11

150

1650

... More
SLC (Single loop controller)

12

400

4800

... More
SCHEDULE D.2 ACTIVITIES FOR INSTRUMENTATION WORK Table-3: Erection of Instrumentation equipment (Items to be supplied, erected, calibrated, tested, commissioned and other related activities by Tenderer):

-

-

-

... More
Instrument Panels (2200 H X 1000 W X 800 D)

1

12000

12000

... More
Instrument canopies (site fabricated) transmitters

-

-

-

... More
For single transmitter

12

1000

12000

... More
For four transmitters

10

1600

16000

... More
For six transmitters

6

2500

15000

... More
Junction Boxes, 50 points

85

1700

144500

... More
Junction Boxes (with ‘K’ type TBs) 50 points

30

1700

51000

... More
SCHEDULE D.2 ACTIVITIES FOR INSTRUMENTATION WORK Table-4: Testing & Commissioning of Instrumentation equipment/ items (Items to be supplied, erected, calibrated, tested, commissioned and other related activities by Tenderer):

-

-

-

... More
Instrument Panels (2200 H X 1000 W X 800 D)

1

4000

4000

... More
Junction Boxes, 50 points

85

350

29750

... More
Junction Boxes (with ‘K’ type TBs) 50 points

30

350

10500

... More
SCHEDULE D.2 ACTIVITIES FOR INSTRUMENTATION WORK Table-5: Laying of cables (Cables to be procured directly by MECON and will provided to Tenderer, as free issue items, for laying, glanding, termination etc.):

-

-

-

... More
1 P X 1.0 mm2 Shielded & Armoured Cu cable

5500

35

192500

... More
14 P X 1.0 mm2 individual & over all Shielded & Armoured Cu cable

7000

45

315000

... More
1 T X 1.0 mm2 Shielded & Armoured Cu cable

4000

35

140000

... More
10 T X 1.0 mm2 individual & over all Shielded & Armoured Cu cable

4500

45

202500

... More
2 C X 1.5 mm2 Shielded & Armoured Cu cable

1000

37

37000

... More
14C X 1.5 mm2 Shielded & Armoured Cu cable

3700

50

185000

... More
1 P Compensating cable – ‘K’ Type or 'S' Type

5100

35

178500

... More
14 P Compensating cable – ‘K’ Type

4000

45

180000

... More
3 C X 2.5 mm2 Armoured power cable

7000

37

259000

... More
Special cable for magnetic flow meters (transmitter to magnetic flow sensor)

5000

25

125000

... More
SCHEDULE D.2 ACTIVITIES FOR INSTRUMENTATION WORK Table-6: Laying of cable trays (Trays shall be supplied & laid by Tenderer):

-

-

-

... More
Cable trays

-

-

-

... More
300 mm width

4300

130

559000

... More
200 mm width

950

100

95000

... More
50 mm width

8000

80

640000

... More
GI conduits

1500

40

60000

... More
Flexible conduits

1000

15

15000

... More
Note:- 1)      Cost of supply of trays shall not be included in above cost. The cost shall be included under ‘Lump sum price for erection material’ under clause no. 2 of Annexure-B. 2)      Laying of GI conduits and flexible conduits shall be quoted in lumpsum.

-

-

-

... More
SCHEDULE D.2 ACTIVITIES FOR INSTRUMENTATION WORK Table-7: Dismantling of following Instrumentation items of furnace proper area:

-

-

-

... More
K- type T/Cs for above burden probes

11

180

1980

... More
Level transmitter

33

200

6600

... More
Position transmitters

3

200

600

... More
Thermocouple

26

200

5200

... More
Temperature transmitter

26

200

5200

... More
Differential pressure transmitters

7

300

2100

... More
Stock level indicator

2

200

400

... More
Pressure transmitter

15

300

4500

... More
Orifice plate with Flow transmitter

5

300

1500

... More
H2 analyzer

1

2500

2500

... More
CO Co2 Analyzer

1

2500

2500

... More
Pressure switch

4

200

800

... More
Control valve

5

1000

5000

... More
Level Gauge

2

900

1800

... More
Level switch

4

200

800

... More
Flow indicator

1

150

150

... More
Flow recorder

1

150

150

... More
Controller

2

150

300

... More
Pressure gauge

1

200

200

... More
Temperature gauge

1

200

200

... More
Differential pressure switch

1

200

200

... More
Magnetic flow meter

3

200

600

... More
Vortex flow meter

1

200

200

... More
Table-E.1 List of existing equipment to be “Dismantled and to be handed over to DSP” by bidder as per Electrical & Automation Technical Specification (TS)

-

-

-

... More
Existing non-operational panel of Septum valve at existing Auxiliary MCC room of BF-3. The Auxiliary MCC room location is beside the existing dust catcher.

5

4100

20500

... More
Existing control desk & operator consoles (including respective HMI Operator stations, engineering stations etc.) at existing BF main control room.

15

4100

61500

... More
Existing automation component installed within existing PLC/ RIO panels for mounting new automation component for BLT, SKIP and RMHS PLC systems.

16

12000

192000

... More
Existing electrical panels at BF Main Electrical building.

10

2500

25000

... More
Structure/wall mounted miscellaneous panels like Welding socket, LCS, power JBs, lighting boards etc.

10

1500

15000

... More
Existing 3.3kV, 3CX120 Sq.mm cables

2000

95

190000

... More
Existing 1.1kV, 4CX185/240 Sq.mm cables

3000

75

225000

... More
Existing 1.1kV, Cable of sizes between 3.5CX150 Sq.mm to 3.5 CX70 Sq.mm

2000

40

80000

... More
Existing 1.1kV, Cable of sizes upto 50 Sq.mm

2000

22

44000

... More
Existing 1.1kV, multicore control cables

2000

25

50000

... More
Existing networking cables/ communication cables.

1000

30

30000

... More
Existing cable trays

500

20

10000

... More
Existing cable conduits

200

15

3000

... More
Existing luminaires (including accessories like JB, lighting cables, brackets etc.)

100

25

2500

... More
Table-E.1 List of equipment to be “Supplied” by bidder as per TS

-

-

-

... More
Pre-fabricated, Hot Dip Galvanized Ladder type cable tray 2mm thick mild steel hot rolled sheets of 2.5/3m standard length conforming to IS:2629/4759/2633 along with coupler plates bent to shape to suite site requirement. Rung placement at every 200/250mm. ISI Mark and Manufacturer name shall be embossed on tray. Cable trays shall be of following sizes:

-

-

-

... More
a.    600mm wide

4000

490

1960000

... More
b.   450mm wide

1000

375

375000

... More
c.    300mm wide

1500

340

510000

... More
d.   150mm wide

500

255

127500

... More
Pre-fabricated, Hot Dip Galvanized Ladder type cable tray bends (Horizontal/ vertical 90 Degree bend, Tee bend & junction) 2 mm thick mild steel hot rolled sheets of following sizes:

-

-

-

... More
a.       600mm wide

10

315

3150

... More
b.      450mm wide

10

270

2700

... More
c.       300mm wide

10

225

2250

... More
Pre-fabricated, Hot Dip Galvanized perforated type cable tray 2mm thick mild steel hot rolled sheets of 2.5/3m standard length conforming to IS:2629/4759/2633 along with coupler plates bent to shape to suite site requirement. ISI Mark and Manufacturer name shall be embossed on tray. Cable trays shall be of following sizes:

-

-

-

... More
a.       600mm wide

400

1355

542000

... More
b.      450mm wide

800

1000

800000

... More
c.       300mm wide

1500

820

1230000

... More
d.      100mm wide

1000

475

475000

... More
e.       50mm wide

1000

320

320000

... More
Pre-fabricated, Hot Dip Galvanized perforated type cable tray bends (Horizontal/ vertical 90 Degree bend, Tee bend & junction) 2 mm thick mild steel hot rolled sheets of following sizes:

-

-

-

... More
a.       600mm wide

10

340

3400

... More
b.      450mm wide

10

295

2950

... More
c.       300mm wide

10

250

2500

... More
GI pipes medium gauge, hot dip galvanized electric resistance welded (ERW) screwed type conforming to IS: 1239 (Part-I)-1990. Conduit will have the manufacturer’s name embossed on it GI conduits will conform to IS: 9537 (Part-2) 1981 of following sizes:

-

-

-

... More
100mm dia.

30

825

24750

... More
50mm dia.

100

415

41500

... More
25mm dia.

1500

145

217500

... More
GI flexible conduit 40mm dia. conforming to IS: 9537.

50

25

1250

... More
GI flexible conduit 25mm dia. conforming to IS: 9537.

500

20

10000

... More
240V, 1 Phase, 1200mm sweep ceiling fan complete with accessories

6

1800

10800

... More
5/15A, 240V AC switch socket, 2 pole, 3 pin with third pin earthed, decorative type suitable for flush mounting in control room and other rooms. The switch will also be flush mounted piano type.

20

225

4500

... More
240/26.5V, 2000/2500VA 1-Phase transformer for 24V sockets with Input & output MCB in sheet steel enclosure suitable for wall/ structure mounting.

3

2250

6750

... More
24V switch socket outlet industrial type 16A, IP-44/ better.

15

495

7425

... More
20A, 240V AC, 2 pole, 3 pin with third pin earthed, industrial type switch socket, wall/column mounted metal clad gasket construction, 20 mm conduit entry, screwed metal cover tied by metallic chain, weather proof, suitable for indoor & outdoor installation. (The conduit box of the receptacle will be provided with earthing screws with washer and nuts, welded on the surface for grounding with 16 SWG G.I wires. Arrangement will be provided inside the conduit box for grounding of third pin. 20A Receptacles will be of cast steel/ aluminium heavy duty type.)

25

1080

27000

... More
63A, 415V, 3 phase and one earth pin, industrial type welding socket. Connecting terminals will be given with each welding socket for terminating and looping PVC armoured aluminium cable of 3.5Cx35 Sq.mm. (Welding sockets will be dust & vermin proof and interlocked type so that the switch can be made ON only when the plug has been inserted and finally the plug can be taken out only when the switch is made OFF. For outdoor installations 2 mm thick sheet steel canopy will be provided. The sheet steel enclosure 2mm thick for switch socket and connector will confirm to protection class of IP-54)

6

13500

81000

... More
Switch boards with metallic enclosure with acrylic cover on the top having 8 piano switch of 5A, 2 nos. 5A sockets, electronic fan regulators as per requirement. (For lighting of control Rooms, Toilets, package-AC room etc.)

6

1350

8100

... More
Earthing & Lightning Pit (GI pipe of 3mtr. Long) as per IS-3043.

35

7200

252000

... More
Electronic Earth pit (with Cu plate attached to GI pipe of 3mtr. Long) as per IS-3043 For electronic earthing required no. of earth pits with 600mm x 5 mm copper plate, required sizes of copper flat/ copper conductor/ copper strip/ copper will be provided.

6

9000

54000

... More
GI earthing flats of following sizes;

-

-

-

... More
a)     75x10mm GI Flat

500

345

172500

... More
b)     50x6mm GI Flat

3000

135

405000

... More
c)      25x3mm GI Flat

1500

75

112500

... More
d)     16 SWG GI Wire

500

65

32500

... More
Lightning arrestor (Vertical air termination using Gl rod of diameter 25mm and of length 2M.) complete with mounting rods.

24

2250

54000

... More
GI Bend pole 2.2M height (approx.) for installation of luminaires on railings/platforms/stair case (Reference drawing attached)

40

1200

48000

... More
Sheet steel clad, wall/structure mounted, four way terminal junction boxes of min size 100mm x 100mm with six terminals (6 Sq.mm) for cable looping in and out of light fittings, outdoor duty.

350

1350

472500

... More
Sheet steel clad, wall/structure mounted, Pull Boxes of min size 150mm x 150mm with Ten terminals for laying of communication & signal cables.

40

1665

66600

... More
Illumination

-

-

-

... More
a)      2X20W LED surface/ suspended Crompton Greaves IPFC122LT8 with LTTT8 AL. TUBE or equivalent for electrical panel rooms.

140

1715

240100

... More
b)     150W LED street light Luminaire similar to Crompton Greaves TRP-424-150-57-HL2-LM-NSG or equivalent for peripheral & area lighting.

30

11025

330750

... More
c)         250W LED flood light Luminaire similar to Crompton Greaves CFS-506-250-57-60D-SL-GL-NSG or equivalent for area lighting.

15

18900

283500

... More
d)     40W LED Industrial well glass Integral type light fitting similar to Crompton Greaves CIP-312-40-57-SL-CP-NBK or equivalent.

450

3125

1406250

... More
e)        36W Decorative recessed mounted LED luminaire Crompton Greaves TCR-145-36-57-SL-NWH or equivalent for control room

10

3340

33400

... More
f)          150W LED flood light luminaire IP-66 Crompton Greaves TFS-510-150-57-60D-HL2-LM-NGG or equivalent for cast house and pump house area

35

9650

337750

... More
g)        LED Aviation obstruction Light suitable for mounting in ESP chimney in die cast aluminium enclosure/ better with IP-65 degree of protection. It shall be without flashing module and steady in red colour.

6

2780

16680

... More
h)        Portable rechargeable Battery based emergency LED light with wall mounting provision.

10

2250

22500

... More
Lighting wire: 2.5 sq.mm, copper, un-armoured, extruded, 1.1kV, PVC insulated, PVC inner sheath and FRLS PVC outer sheath, stranded wire conforming to latest revision of IS.

1200

25

30000

... More
Steel structures consisting of MS Angle, MS Channel, MS plate of various sizes required for fabrication of brackets/supporting structures for installation of cable trays, local control panels, light fittings, control panels, Base frame for all Electrical Panels in Electrical Buildings etc.

15

58500

877500

... More
Insulated Rubber mats (5M for 11kV Isolator) & Insulated PVC rubber mats (100M for 415V Panels)

1

13500

13500

... More
Control room furniture for proposed pump-house new PLC cum control room: 1 no. of modular office Almira & 4 nos. of revolving ergonomic chairs

1

45000

45000

... More
Safety equipment like Danger boards, caution boards, laminated shock treatment charts, framed SLD, first aid box and other safety appliances.

1

7200

7200

... More
Fire wrap cloth for protection of cables against heat and fire. Cable length to be provided with fire protection wrap is indicated. (Fire protection wrap quantity shall be provided in accordance with cable length to be provided with fire protection).

100

1980

198000

... More
Microprocessor based analogue addressable type 2 loop Fire Alarm panel with all Control cards) & 24 hrs power back up and 15 minutes (in alarm condition) with battery and other network interfacing module / accessories

1

475000

475000

... More
Intelligent Addressable type Multi- criteria Smoke detectors

35

5000

175000

... More
Addressable Rate of rise cum fixed temperature detector

6

5000

30000

... More
Addressable Isolator module

5

7500

37500

... More
Addressable monitor module

10

7500

75000

... More
Addressable control relay module

10

7500

75000

... More
Response indicators

5

500

2500

... More
Addressable Manual call point

10

9000

90000

... More
Intelligent addressable hooter

10

8000

80000

... More
2C x 1.5 sqmm signal cable unarmoured

800

180

144000

... More
2C x 1.5 sqmm signal cable armoured

1000

220

220000

... More
3C x 2.5 sqmm Power cable armoured

50

280

14000

... More
25 mm PVC pipe with erection accessories

800

190

152000

... More
Passive fire protection system consisting of fire resistance paints, fire protection boards, cable sealing compounds etc as per TS

1

600000

600000

... More
Table-E.3 List of equipment to be “unloaded, stored, erected & tested” by Bidder as per TS (Supplied by bidder under Table-E.2)

-

-

-

... More
Pre-fabricated, Hot Dip Galvanized Ladder type cable tray 2mm thick mild steel hot rolled sheets of 2.5/3m standard length conforming to IS:2629/4759/2633 along with coupler plates bent to shape to suite site requirement. Rung placement at every 200/250mm. ISI Mark and Manufacturer name shall be embossed on tray. Cable trays shall be of following sizes:

-

-

-

... More
a.    600mm wide

4000

35

140000

... More
b.   450mm wide

1000

30

30000

... More
c.    300mm wide

1500

25

37500

... More
d.   150mm wide

500

20

10000

... More
Pre-fabricated, Hot Dip Galvanized Ladder type cable tray bends (Horizontal/ vertical 90 Degree bend, Tee bend & junction) 2 mm thick mild steel hot rolled sheets of following sizes:

-

-

-

... More
a.       600mm wide

10

20

200

... More
b.      450mm wide

10

18

180

... More
c.       300mm wide

10

15

150

... More
Pre-fabricated, Hot Dip Galvanized perforated type cable tray 2mm thick mild steel hot rolled sheets of 2.5/3m standard length conforming to IS:2629/4759/2633 along with coupler plates bent to shape to suite site requirement. ISI Mark and Manufacturer name shall be embossed on tray. Cable trays shall be of following sizes:

-

-

-

... More
a.       600mm wide

400

95

38000

... More
b.      450mm wide

800

80

64000

... More
c.       300mm wide

1500

65

97500

... More
d.      100mm wide

1000

35

35000

... More
e.       50mm wide

1000

25

25000

... More
Pre-fabricated, Hot Dip Galvanized perforated type cable tray bends (Horizontal/ vertical 90 Degree bend, Tee bend & junction) 2 mm thick mild steel hot rolled sheets of following sizes:

-

-

-

... More
a.       600mm wide

10

22

220

... More
b.      450mm wide

10

20

200

... More
c.       300mm wide

10

15

150

... More
GI pipes medium gauge, hot dip galvanized electric resistance welded (ERW) screwed type conforming to IS: 1239 (Part-I)-1990. Conduit will have the manufacturer’s name embossed on it GI conduits will conform to IS: 9537 (Part-2) 1981 of following sizes:

-

-

-

... More
100mm dia.

30

90

2700

... More
50mm dia.

100

45

4500

... More
25mm dia.

1500

15

22500

... More
GI flexible conduit 40mm dia. conforming to IS: 9537.

50

3

150

... More
GI flexible conduit 25mm dia. conforming to IS: 9537.

500

2

1000

... More
240V, 1 Phase, 1200mm sweep ceiling fan complete with accessories

6

180

1080

... More
5/15A, 240V AC switch socket, 2 pole, 3 pin with third pin earthed, decorative type suitable for flush mounting in control room and other rooms. The switch will also be flush mounted piano type.

20

25

500

... More
240/26.5V, 2000/2500VA 1-Phase transformer for 24V sockets with Input & output MCB in sheet steel enclosure suitable for wall/ structure mounting.

3

225

675

... More
24V switch socket outlet industrial type 16A, IP-44/ better.

15

50

750

... More
20A, 240V AC, 2 pole, 3 pin with third pin earthed, industrial type switch socket, wall/column mounted metal clad gasket construction, 20 mm conduit entry, screwed metal cover tied by metallic chain, weather proof, suitable for indoor & outdoor installation. (The conduit box of the receptacle will be provided with earthing screws with washer and nuts, welded on the surface for grounding with 16 SWG G.I wires. Arrangement will be provided inside the conduit box for grounding of third pin. 20A Receptacles will be of cast steel/ aluminium heavy duty type.)

25

105

2625

... More
63A, 415V, 3 phase and one earth pin, industrial type welding socket. Connecting terminals will be given with each welding socket for terminating and looping PVC armoured aluminium cable of 3.5Cx35 Sq.mm. (Welding sockets will be dust & vermin proof and interlocked type so that the switch can be made ON only when the plug has been inserted and finally the plug can be taken out only when the switch is made OFF. For outdoor installations 2 mm thick sheet steel canopy will be provided. The sheet steel enclosure 2mm thick for switch socket and connector will confirm to protection class of IP-54)

6

1350

8100

... More
Switch boards with metallic enclosure with acrylic cover on the top having 8 piano switch of 5A, 2 nos. 5A sockets, electronic fan regulators as per requirement. (For lighting of control Rooms, Toilets, package-AC room etc.)

6

135

810

... More
Earthing & Lightning Pit (GI pipe of 3mtr. Long) as per IS-3043 including supply of all required erection and installation materials i.e. pit cover, excavation of soil, salt, charcoal, civil work, test links in JB etc.

35

720

25200

... More
Electronic Earth pit (with Cu plate attached to GI pipe of 3mtr. Long) as per IS-3043 including supply of all required erection and installation materials i.e. pit cover, excavation of soil, salt, charcoal, civil work, etc. For electronic earthing required no. of earth pits with 600mm x 5 mm copper plate, required sizes of copper flat/ copper conductor/ copper strip/ copper will be provided.

6

900

5400

... More
GI earthing flats of following sizes;

-

-

-

... More
a)     75x10mm GI Flat

500

35

17500

... More
b)     50x6mm GI Flat

3000

12

36000

... More
c)      25x3mm GI Flat

1500

7

10500

... More
d)     16 SWG GI Wire

500

6

3000

... More
Lightning arrestor (Vertical air termination using Gl rod of diameter 25mm and of length 2M.) complete with mounting rods.

24

225

5400

... More
Under Ground cable trench for laying of HT/LT Power cables and control cable complete with supply of all erection materials for civil works. (Typical reference drawing attached)

1000

425

425000

... More
GI Bend pole 2.2M height (approx.) for installation of luminaires on railings/platforms/stair case

40

105

4200

... More
Sheet steel clad, wall/structure mounted, four way terminal junction boxes of min size 100mm x 100mm with six terminals (6 Sq. mm) for cable looping in and out of light fittings, outdoor duty.

350

135

47250

... More
Sheet steel clad, wall/structure mounted, Pull Boxes of min size 150mm x 150mm with Ten terminals for laying of communication & signal cables.

40

150

6000

... More
Illumination

-

-

-

... More
a)      2X20W LED surface/ suspended Crompton Greaves IPFC122LT8 with LTTT8 AL. TUBE or equivalent for electrical panel rooms.

140

135

18900

... More
b)     150W LED Street Light Luminaire similar to Crompton Greaves TRP-424-150-57-HL2-LM-NSG or equivalent for peripheral & area lighting.

30

850

25500

... More
c)         250W LED flood light Luminaire similar to Crompton Greaves CFS-506-250-57-60D-SL-GL-NSG or equivalent for area lighting.

15

1200

18000

... More
d)     40W LED Industrial well glass Integral type light fitting similar to Crompton Greaves CIP-312-40-57-SL-CP-NBK or equivalent.

450

250

112500

... More
e)        36W Decorative recessed mounted LED luminaire Crompton Greaves TCR-145-36-57-SL-NWH or equivalent for control room

10

265

2650

... More
f)          150W LED flood light luminaire IP-66 Crompton Greaves TFS-510-150-57-60D-HL2-LM-NGG or equivalent for cast house and pump house area

35

750

26250

... More
g)        LED Aviation obstruction Light suitable for mounting in ESP chimney in die cast aluminium enclosure/ better with IP-65 degree of protection. It shall be without flashing module and steady in red colour.

6

215

1290

... More
h)        Portable rechargeable Battery based emergency LED light with wall mounting provision.

10

155

1550

... More
Lighting wire: 2.5 sq.mm, copper, un-armoured, extruded, 1.1kV, PVC insulated, PVC inner sheath and FRLS PVC outer sheath, stranded wire conforming to latest revision of IS.

1200

3

3600

... More
Insulated Rubber mats (5M for 11kV Isolator) & Insulated PVC rubber mats (100M for 415V Panels)

1

1350

1350

... More
Control room furniture for proposed pump-house new PLC cum control room: 1 no. of modular office Almira & 4 nos. of revolving ergonomic chairs

1

3375

3375

... More
Safety equipment like Danger boards, caution boards, laminated shock treatment charts, framed SLD, first aid box and other safety appliances.

1

675

675

... More
Fire wrap cloth for protection of cables against heat and fire. Cable length to be provided with fire protection wrap is indicated. (Fire protection wrap quantity shall be provided in accordance with cable length to be provided with fire protection).

100

195

19500

... More
Microprocessor based analogue addressable type 2 loop Fire Alarm panel with all Control cards) & 24 hrs power back up and 15 minutes (in alarm condition) with battery and other network interfacing module / accessories

1

40000

40000

... More
Intelligent Addressable type Multi- criteria Smoke detectors

35

750

26250

... More
Addressable Rate of rise cum fixed temperature detector

6

750

4500

... More
Addressable Isolator module

5

1100

5500

... More
Addressable monitor module

10

1100

11000

... More
Addressable control relay module

10

1100

11000

... More
Response indicators

5

75

375

... More
Addressable Manual call point

10

1300

13000

... More
Intelligent addressable hooter

10

1200

12000

... More
2C x 1.5 sqmm signal cable unarmoured

800

45

36000

... More
2C x 1.5 sqmm signal cable armoured

1000

45

45000

... More
3C x 2.5 sqmm Power cable armoured

50

45

2250

... More
25 mm PVC pipe with erection accessories

800

30

24000

... More
Passive fire protection system consisting of fire resistance paints, fire protection boards, cable sealing compounds etc as per TS

1

100000

100000

... More
Table-E.4 List of equipment for “unloading, storage, erection, testing, trial-run and commissioning” by bidder as per TS (Equipment are procured by purchaser through separate packages)

-

-

-

... More
11kV Isolator with floor mounted panel for isolation of distribution transformer at Pump House Electrical control room building (PH-ECR)

2

45000

90000

... More
Distribution Transformer – 2 MVA 11kV/433V Dry type transformer at Pump House Electrical control room building (PH-ECR)

2

675000

1350000

... More
415V LT Bus ducts from Transformer to LT switchboard 4000A at Pump House Electrical control room building (PH-ECR)

30

3150

94500

... More
415V LT PCC switchboard at Pump House Electrical control room building (PH-ECR)

10

4950

49500

... More
415V MCC-1 PH (Motor control centre) at Pump House Electrical control room building (PH-ECR)

20

4050

81000

... More
415V MCC-2 PH (Motor control centre) at Pump House Electrical control room building (PH-ECR) (This MCC comprises Electronic soft-starter with DOL bypass above 110kW – 7 Nos. Approx.)

12

4050

48600

... More
415V PDB (Power distribution board) at Pump House Electrical control room building (PH-ECR)

5

3150

15750

... More
415V MLDB (Main Lighting distribution board) at Pump House Electrical control room building (PH-ECR)

5

3150

15750

... More
415V LSCP (Local starter control panel) ventilation at Pump House

7

3150

22050

... More
Lighting Transformers – 415/415V, 63kVA at Pump House Electrical control room building (PH-ECR)

2

4050

8100

... More
Lighting Transformers – 415/415V, 25kVA at ESP ECR

1

3150

3150

... More
415V New PDB for feeding power to existing panels of DSP (located at space available in existing Kool-Aqua MCC room of cooling tower)

10

4950

49500

... More
11kV Reactor/FCMA soft-starter along with bypass vacuum contactors at neutral side of 11kV motor for ID fan of the cast house de-fuming system at ESP ECR.

1

13500

13500

... More
415V MCC for ESP at Cast House de-fuming Electrical control room building (ESP-ECR)

10

4050

40500

... More
Transformer rectifier set for ESP on top of ESP platform.

4

4050

16200

... More
Transformer rectifier control panel set for control of ESP at Electrical control room building(ESP-ECR)

4

4050

16200

... More
415V LSCP (Local starter control panel) for ventilation at ESP.

5

3150

15750

... More
415V MCC TC-PM (Trough cooling - Pug mill) at BF Aux. Room. (This MCC comprises Electronic soft-starter with DOL bypass-above 110kW – 2 Nos. Approx.)

10

4050

40500

... More
415V MCC Cyclone at Pump House Electrical control room building (PH-ECR)

10

4050

40500

... More
Vibration Monitoring System (VMS) with sensors/ transducers/ encoder, converters, display unit, cables/ coaxial/ prefab cables, connectors, necessary software, hardware and other required accessories supplied along with the VMS system.

10

5850

58500

... More
Non redundant 3kVA UPS at BF main control room

4

4950

19800

... More
Parallel redundant 5kVA UPS for Furnace Instrumentation PLC at BF main control room

1

4950

4950

... More
Parallel redundant Approx. 7.5kVA UPS for Pump House PLC at Pump House Electrical control room building (PH-ECR)

1

4950

4950

... More
Wall/Structure Mounted, Non-Compartmentalized, Sub Lighting Distribution Board (SLDB)

10

3150

31500

... More
Sheet steel clad, wall/ structure mounted, Local Control Boxes (LCB) of different types and various sizes to be located near each drives/motors

100

3150

315000

... More
Sealed Maintenance Free (SMF) Battery Bank for UPS System

6

3150

18900

... More
UPS AC Distribution Board (ACDB)

6

3150

18900

... More
Re-installation of dismantled luminaires from various technological platforms of BF complex

50

360

18000

... More
Table-E.5 List of Automation system equipment for “unloading, storage, erection, testing & assistance in commissioning” by bidder as per TS (Equipment procured by purchaser through separate packages)

-

-

-

... More
Storage and erection of Floor mounted Hot Redundant PLC Controllers/ RIO Station panels with Input/output Modules, Communication Cards, Power Supply Cards/Modules, etc. at existing BF main control room and new Pump house control room.

5

13500

67500

... More
Charging, testing, trial and commissioning assistance of floor mounted Hot Redundant PLC Controllers/ RIO Station panels with Input/output Modules, Communication Cards, Power Supply Cards/Modules etc. for one numbers furnace proper instrumentation PLC and one number PLC for circulating water BF pump house.

2

40500

81000

... More
Control desk & operator consoles (including respective HMI Operator stations, engineering stations, printers etc.) at existing BF main control room, new Pump house control room and existing GCP control room.

20

3150

63000

... More
New automation components/ racks for BLT, SKIP and RMHS PLC systems installation within existing PLC/ RIO panels and subsequent charging, testing, trial and commissioning assistance. (A list of PLC system components for existing BLT, Skip, and RMHSPLC systems that need to be retrofitted 1:1 by new PLC system components is attached as annexure-III in TS of Electrical Chapter).

16

13500

216000

... More
Stand-alone ESP Transformer Rectifier set control system for cast-house de-dusting system under supervision of OEM.

4

10800

43200

... More
Stand-alone ESP control system for cast-house de-dusting system under supervision of OEM.

1

10800

10800

... More
65” Large LED display screen at BF main control room

4

1350

5400

... More
Wall mounted networking switches/ gateways

5

1350

6750

... More
Fibre Optic Cable, Fieldbus Cable, Ethernet Cable supplied along with the PLC System

2000

135

270000

... More
Table-E.6 List of Cables for “unloading, storage, laying, termination, testing, & charging” by bidder as per TS (Cables procured by purchaser through separate packages

-

-

-

... More
HT CABLES LAYING

-

-

-

... More
3Cx185 Sq.mm, 11kV (UE), Al, XLPE Insulated, PVC Inner Sheath, FRLS PVC Outer Sheath, round steel armour cable.

2600

285

741000

... More
3Cx120 Sq.mm 3.3KV (UE), Al, XLPE Insulated, PVC Inner Sheath, FRLS PVC Outer Sheath, round steel armour cable

2000

155

310000

... More
3Cx185 Sq.mm 3.3KV (UE), Al, XLPE Insulated, PVC Inner Sheath, FRLS PVC Outer Sheath, round steel armour cable

3000

205

615000

... More
End Termination Kit

35

2250

78750

... More
Straight Through joint kit

5

3150

15750

... More
LT CABLES LAYING Laying of 1.1kV grade, PVC/XLPE Insulated, Aluminium/ Copper Conductor, PVC inner sheath, PVC outer sheath with FRLS Properties, Steel Wire/Flat Armoured cables in Cable Trays/ buried trench/conduit/clamped conforming to TS

-

-

-

... More
a            3.5Cx240 Sq.mm, AL

2800

95

266000

... More
b          3.5Cx185 Sq.mm, AL

250

75

18750

... More
c           3.5Cx150 Sq.mm, AL

500

55

27500

... More
d          3.5Cx120 Sq.mm, AL

100

50

5000

... More
e           3.5Cx95 Sq.mm, AL

500

40

20000

... More
f            3.5Cx70 Sq.mm, AL

100

35

3500

... More
g          3.5Cx50 Sq.mm, AL

800

25

20000

... More
h          3.5Cx35 Sq.mm, AL

100

20

2000

... More
i             3.5Cx25 Sq.mm, AL

1200

15

18000

... More
j             4Cx16 Sq.mm, AL

700

12

8400

... More
k           4Cx10 Sq.mm, AL

600

10

6000

... More
l             4Cx6 Sq.mm, AL

3500

10

35000

... More
m        4Cx4 Sq.mm, Cu

100

6

600

... More
n          4Cx2.5 Sq.mm, Cu

10000

12

120000

... More
o          4Cx185 Sq.mm, Cu

3000

735

2205000

... More
LT CABLES LAYING Laying of 1.1kV grade, PVC/XLPE Insulated, stranded (rm) annealed multi strand copper conductor, extruded PVC Inner sheath, FRLS PVC outer sheath, multi-core, steel wire/flat armoured Cables in Cable Trays/buried trench/conduit/clamped conforming to TS

-

-

-

... More
a       3Cx2.5 sq.mm, Cu

5500

8

44000

... More
b       5Cx2.5 sq.mm, Cu

14000

12

168000

... More
c        7Cx2.5 sq.mm, Cu

6500

15

97500

... More
d       10Cx2.5 sq.mm, Cu

5500

25

137500

... More
e       14Cx2.5 sq.mm, Cu

7000

30

210000

... More
f         19Cx2.5 sq.mm, Cu

6000

40

240000

... More
g       24Cx2.5 sq.mm, Cu

7000

50

350000

... More
LT CABLES LAYING Laying of Multi-strand, with tinned-copper conductor, shielded, twisted pair, Armoured, FRLS Cable in Cable Trays/buried trench/conduit/clamped conforming to TS and latest version of IS.

-

-

-

... More
a       2Px1 Sq.mm, Cu

500

15

7500

... More
b       10Tx1 Sq.mm, Cu

1000

50

50000

... More
HT CABLES TERMINATION (WITH SUPPLY OF GLANDS & LUGS)

-

-

-

... More
3Cx185 Sq.mm, 11kV (UE), Al, XLPE Insulated, PVC Inner Sheath, FRLS PVC Outer Sheath, round steel armour cable.

8

155

1240

... More
3Cx120 Sq.mm 3.3kV (UE), Al, XLPE Insulated, PVC Inner Sheath, FRLS PVC Outer Sheath, round steel armour cable

8

125

1000

... More
3Cx185 Sq.mm 3.3kV (UE), Al, XLPE Insulated, PVC Inner Sheath, FRLS PVC Outer Sheath, round steel armour cable

2

145

290

... More
LV POWER CABLE TERMINATIONS (WITH SUPPLY OF GLANDS & LUGS) (Double compression type brass cable glands and crimping type cable lugs. Aluminium conductor cables will be terminated with aluminium lugs and copper conductor cables will be terminated with tinned copper lugs.

-

-

-

... More
a       3.5Cx240 Sq.mm, AL

30

85

2550

... More
b       3.5Cx185 Sq.mm, AL

5

70

350

... More
c        3.5Cx150 Sq.mm, AL

5

55

275

... More
d       3.5Cx120 Sq.mm, AL

5

50

250

... More
e       3.5Cx95 Sq.mm, AL

5

40

200

... More
f         3.5Cx70 Sq.mm, AL

5

30

150

... More
g       3.5Cx50 Sq.mm, AL

15

20

300

... More
h       3.5Cx35 Sq.mm, AL

5

15

75

... More
i         Sq.mm, AL

10

14

140

... More
j         4Cx16 Sq.mm, AL

5

12

60

... More
k        4Cx10 Sq.mm, AL

5

10

50

... More
l         4Cx6 Sq.mm, AL

25

8

200

... More
m     4Cx4 Sq.mm, Cu

5

6

30

... More
n       Sq.mm, Cu

150

12

1800

... More
o       4Cx185 Sq.mm, Cu

10

730

7300

... More
LV CONTROL/ SIGNAL CABLE TERMINATION (WITH SUPPLY OF GLANDS & LUGS)

-

-

-

... More
a       3Cx2.5 sq.mm, Cu

500

8

4000

... More
b       5Cx2.5 sq.mm, Cu

150

12

1800

... More
c        7Cx2.5 sq.mm, Cu

50

15

750

... More
d       10Cx2.5 sq.mm, Cu

65

22

1430

... More
e       14Cx2.5 sq.mm, Cu

55

30

1650

... More
f         19Cx2.5 sq.mm, Cu

70

40

2800

... More
g       24Cx2.5 sq.mm, Cu

60

50

3000

... More
h       2Px1 Sq.mm, Cu

10

12

120

... More
i         10Tx1 Sq.mm, Cu

15

50

750

... More
Table-E.7 Specific services to be provided by the bidder for testing & trial run of Electrics and Automation as per TS

-

-

-

... More
Additional Testing & commissioning engineer services during pre-shut down/ shut down period for electrical/automation items. (This is in addition to Testing & trial run services to be provided by bidder as mentioned in Table – E.3, E.4, E.5 & E.6)

-

-

-

... More
Services of testing & commissioning engineer team (comprising one senior engineer and one junior engineer along with testing equipment kit).

250

13500

3375000

... More
Additional Testing & trial run services during pre-shut down/ shut down period for electrical items such as motors and valves. Testing and trial run of following existing motors shall also be included by the bidder under the scope of work.(Testing of motors shall include testing/ troubleshooting of respective starter panel & PLC). (This is in addition to testing & trial run services for new motors and valves to be provided by bidder as mentioned elsewhere in the technological part of TS)

-

-

-

... More
415V LT AC Motors 110kW to 200kW

2

5000

10000

... More
415V LT AC Motors 90kW to 110kW

2

4000

8000

... More
415V LT AC Motors 75kW to 90kW

5

3000

15000

... More
415V LT AC Motors 45kW to 75kW

5

2500

12500

... More
415V LT AC Motors 18.5kW to 45kW

5

2000

10000

... More
415V LT AC Motors upto 18.5kW

10

1500

15000

... More
Table-E.8 Statutory clearances and other common works to be provided by the bidder as per TS:

-

-

-

... More
Clearance of installations from the statutory and other concerned authorities on behalf of Purchaser. The bidder shall also assist in preparing application forms, providing necessary drawings, documents, test certificates etc., including necessary coordination with statutory and other concerned authorities. Statutory clearance from Electrical inspector and other Government authority will be under the scope of bidder. The bidder shall bear any fee payable for liasoning, licensing Statutory Authority/State and Central Government/Local body for obtaining permits and licences at their own cost. The Price shall also include all the costs towards drawings & documentation, third party inspection and Supervision, incidental expenses, liaison with Statutory Authority/State and Central Government/Local body is in bidder's scope.

1

450000

450000

... More
Operation & maintenance of purchaser supplied construction Power Distribution Board which is being executed at site by different agency during the contract period.

16

12500

200000

... More
Core cutting of RCC floor of approx. size 150mm x 150mm.

8

3150

25200

... More
Deployment of skilled and unskilled manpower for purchaser use during erection, testing and commissioning as per requirement of Purchaser. (This is in addition to Testing & trial run services to be provided by bidder as mentioned in Table – E.3, E.4, E.5 & E.6) (Deployment of man power will be after obtaining the clearance from MECON)

-

-

-

... More
Electrician/ fitter/ welder

50

1300

65000

... More
Helper

50

1000

50000

... More
SCHEDULE F.1 SCHEDULE OF QUANTITIES FOR WATER SYSTEM

-

-

-

... More
DISMANTLING OF PIPES AND FITTINGS

-

-

-

... More
Dismantling of all on furnace pipelines with fittings

200

18000

3600000

... More
ERECTION ,TESTING,TRIAL RUN AND COMMISSIONING OF VAROIUS ITEMS OF WATER SYSTEM ERECTION ,TESTING,TRIAL RUN AND COMMISSIONING OF PUMPS ALONG WITH MOTOR/DEISEL ENGINE AND ACCESSORIES FOR SOFT WATER BASED CIRCULATION SYSTEM

-

-

-

... More
Recirculation pump for Stave, Plate Cooler,Hearth,Tuyere body cooling (Primary circuit). (Electric Motor driven). 04(2W+2S)

14

28000

392000

... More
Recirculation pump for Stave, Plate Cooler,Hearth,Tuyere body cooling (Primary circuit). (Diesel Engine driven). 01(1W+0S)

3.8

28000

106400

... More
Recirculation HP pump for Tuyure Nose cooling (Primary circuit). (Electric Motor driven). 3(1W+2S)

6.6

28000

184800

... More
Pump for Soft Water EOHT Filling (Electric Motor driven).2(1W+1S)

1.3

28000

36400

... More
Soft Water Make up Pump 2(1W+1S)

1.4

28000

39200

... More
ERECTION ,TESTING,TRIAL RUN AND COMMISSIONING OF PUMPS ALONG WITH MOTOR/DEISEL ENGINE AND ACCESSORIES FOR INDUSRIAL WATER BASED CIRCULATION SYSTEM

-

-

-

... More
Recirculation pump for IW supply to PHE (Secondary circuit). (Electric Motor driven).4(2W+2S)

11.6

28000

324800

... More
Pump for Industrial Water EOHT Filling (Electric Motor driven).2(1W+1S)

1.32

28000

36960

... More
PSF Backwash water pump (Electric Motor driven).2(1W+1S)

1.48

28000

41440

... More
Verticle Centrifugal Backwash wate transfer pump to SGP (Electric Motor driven).2(1W+1S)

0.54

28000

15120

... More
Drain Pumps in IWPH & SWPH (1W+1S)

0.14

15000

2100

... More
ERECTION ,TESTING,TRIAL RUN AND COMMISSIONING PLATE HEAT EXCHANGER

-

-

-

... More
Plate Heat Exchangers for cooling of promary and secondary circuit water 04 (2W+2S), Designed Delta T 1O degree C

32.8

30000

984000

... More
ERECTION ,TESTING,TRIAL RUN AND COMMISSIONING OF PSF

-

-

-

... More
Pressure Sand Filters for Industrial water SSF. 01 No (1W). Filling of media inside the PSF The weight of media is not indicated.

25

30000

750000

... More
Filling of media inside the PSF as per the approved drawing.

80

30000

2400000

... More
ERECTION ,TESTING,TRIAL RUN AND COMMISSIONING OF DUPLEX BASKET STRAINER/ FILTER AND ACCESSORIES FOR INDUSRIAL WATER BASED CIRCULATION SYSTEM

-

-

-

... More
Duplex Basket strainer for Industrial water System. 04 (2W+2S) Mess size: 1000 micron

12.8

30000

384000

... More
ERECTION ,TESTING,TRIAL RUN AND COMMISSIONING OF EXPANSION TANK (N2 PRESSURE VESSEL)

-

-

-

... More
Surge Tank Vertical cylinder with dished end capacity 30 m3. 01 no.

7.5

30000

225000

... More
ERECTION ,TESTING,TRIAL RUN AND COMMISSIONING OF VALVES ALONG WITH ACCESSORIES ERECTION ,TESTING,TRIAL RUN AND COMMISSIONING OF VALVES FOR INDUSTRIAL WATER SERVICES LIFT CHECK/ SWING CHECK VALVE:

-

-

-

... More
Manual DN50

0.05

30000

1440

... More
Manual DN80

0.1

30000

3060

... More
Manual DN150

0.27

30000

8010

... More
Manual DN300

1.01

30000

30330

... More
Manual(With Dashport Arrangement) DN500

5.5

30000

164880

... More
Manual(With Dashport Arrangement) DN700

1.65

30000

49500

... More
ERECTION ,TESTING,TRIAL RUN AND COMMISSIONING OF VALVES ALONG WITH ACCESSORIES ERECTION ,TESTING,TRIAL RUN AND COMMISSIONING OF VALVES FOR INDUSTRIAL WATER SERVICES Ball Valve, Full Bore Full bore two/three piece design.

-

-

-

... More
2-WAY VALVES : Manual Socket weld,BS-5159 With 150 mm extended pipe seamless sch:80 carbon steel on both side. DN15

0.2

30000

6000

... More
Manual SOCKET weld with 150 mm extended pipe seamless sch:80 carbon steel on both side. DN25

0.2

30000

6000

... More
Manual SOCKET weld with 150 mm extended pipe seamless sch:80 carbon steel on both side. DN50

0.09

30000

2550

... More
ERECTION ,TESTING,TRIAL RUN AND COMMISSIONING OF VALVES ALONG WITH ACCESSORIES ERECTION ,TESTING,TRIAL RUN AND COMMISSIONING OF VALVES FOR INDUSTRIAL WATER SERVICES GATE VALVE

-

-

-

... More
rising spindle type : Manual Socket DN15

0.02

30000

720

... More
Manual Flanged DN25

0.02

30000

630

... More
Manual Flanged DN40

0.03

30000

840

... More
Manual Flanged DN65

0.12

30000

3480

... More
Manual Flanged DN80

1.7

30000

51060

... More
Manual Flanged DN100

0.34

30000

10080

... More
Manual Flanged DN150

0.5

30000

15120

... More
Manual (Gear Operated) Flanged DN200

1.52

30000

45540

... More
Manual (Gear Operated) Flanged DN250

1.05

30000

31500

... More
Manual (Gear Operated) Flanged DN300

1.86

30000

55800

... More
Manual (Gear Operated) Flanged DN350

1.35

30000

40500

... More
Manual (Gear Operated) Flanged DN500

14.83

30000

444960

... More
Manual (Gear Operated) Flanged DN600

5.63

30000

168750

... More
Manual (Gear Operated) Flanged DN700

1.55

30000

46500

... More
Motorised Flanged DN80

0.09

30000

2640

... More
Motorised Flanged DN100

0.07

30000

2040

... More
Motorised (Gear Operated) Flanged DN150

0.32

30000

9450

... More
Motorised (Gear Operated) Flanged DN200

0.17

30000

4980

... More
Motorised (Gear Operated) Flanged DN300

0.74

30000

22320

... More
Motorised (Gear Operated) Flanged DN500

6.67

30000

200160

... More
ERECTION ,TESTING,TRIAL RUN AND COMMISSIONING OF VALVES ALONG WITH ACCESSORIES ERECTION ,TESTING,TRIAL RUN AND COMMISSIONING OF VALVES FOR INDUSTRIAL WATER SERVICES Air Release Valve

-

-

-

... More
Manual DN40

-

30000

60

... More
Manual DN50

0.01

30000

225

... More
Manual DN80

0.01

30000

390

... More
ERECTION ,TESTING,TRIAL RUN AND COMMISSIONING OF VALVES ALONG WITH ACCESSORIES VALVES FOR SOFT WATER SERVICES

-

-

-

... More
BUTTERFLY : Manual (Lever Operated), Flanged DN500

0.43

30000

12960

... More
Pneumatic (Fail To Open) DN500

0.22

30000

6600

... More
ERECTION ,TESTING,TRIAL RUN AND COMMISSIONING OF VALVES ALONG WITH ACCESSORIES VALVES FOR SOFT WATER SERVICES LIFT CHECK/ SWING CHECK VALVE:

-

-

-

... More
Manual Flanged DN25

-

30000

60

... More
Manual Flanged DN50

0.08

30000

2340

... More
Manual Flanged DN150

1.26

30000

37680

... More
Manual Flanged DN200

1.17

30000

35100

... More
Manual Flanged DN250

1.04

30000

31320

... More
Manual Flanged DN350

3.25

30000

97500

... More
Manual Flanged DN400

3.2

30000

96000

... More
Manual (With Dashport Arrangement) DN450

1.94

30000

58200

... More
Manual (With Dashport Arrangement) DN500

10.8

30000

324000

... More
Manual (With Dashport Arrangement) DN600

2.21

30000

66300

... More
ERECTION ,TESTING,TRIAL RUN AND COMMISSIONING OF VALVES ALONG WITH ACCESSORIES VALVES FOR SOFT WATER SERVICES Ball Valve, Full Bore Full bore two/three piece design.

-

-

-

... More
2-WAY: Manual Threaded Connection class 800# with 150 mm extended pipe seamless sch:80 carbon steel on both side. DN15

0.55

30000

16500

... More
Manual Threaded Connection class 800# with 150 mm extended pipe seamless sch:80 carbon steel on both side. DN25

1.9

30000

57000

... More
Manual Threaded Connection class 800# with 150 mm extended pipe seamless sch:80 carbon steel on both side. DN40

9.15

30000

274500

... More
Manual Flanged DN50

1.7

30000

51000

... More
Manual Flanged DN65

0.32

30000

9600

... More
Manual Flanged DN80

0.22

30000

6600

... More
Manual Flanged DN100

0.32

30000

9600

... More
3-WAY: Manual Flanged DN32

4

30000

120000

... More
Manual Flanged DN50

3.2

30000

96000

... More
ERECTION ,TESTING,TRIAL RUN AND COMMISSIONING OF VALVES ALONG WITH ACCESSORIES VALVES FOR SOFT WATER SERVICES GATE VALVE RISING SPINDLE

-

-

-

... More
Manual DN50

0.13

30000

3960

... More
Manual DN80

0.04

30000

1110

... More
Manual DN100

2.13

30000

63840

... More
Manual DN150

7.56

30000

226800

... More
Manual DN200

4.83

30000

144900

... More
Manual (Gear Operated) DN250

4.83

30000

144900

... More
Manual (Gear Operated) DN300

1.24

30000

37200

... More
Manual (Gear Operated) DN350

1.35

30000

40500

... More
Manual (Gear Operated) DN450

4.44

30000

133200

... More
Manual (Gear Operated) DN500

20.39

30000

611820

... More
Manual (Gear Operated) DN600

6.75

30000

202500

... More
Manual (Gear Operated) DN700

1.55

30000

46500

... More
Motorized DN100

0.07

30000

2040

... More
Motorized DN150

0.95

30000

28350

... More
Motorized (Gear Operated) DN250

0.25

30000

7560

... More
Motorized (Gear Operated) DN400

2.4

30000

72000

... More
Motorized (Gear Operated) DN500

7.78

30000

233520

... More
Motorized (Gear Operated) DN600

5.4

30000

162000

... More
ERECTION ,PAINTING,TESTING,TRIAL RUN AND COMMISSIONING OF PIPES INCLUDING THREDING IN PIPES FOR COMPLETE WATER SYSTEM INCLUDING DRINKING AND FIRE FIGHTING SYSTEM carbon steel pipes at site as per relevant IS:1239-part 1(up to pipe size DN 150) heavy grade and IS 3589:2001 ,Carbon steel Gr. Fe410 ( for size more than DN 150)

-

-

-

... More
On furnace

350

70000

24500000

... More
Off furnace

150

35000

5250000

... More
ERECTION ,TESTING,TRIAL RUN AND COMMISSIONING OF PIPE FITTINGS

-

-

-

... More
CS Fittings (Including Flanges,Ball Joint,Tuyere Reducing Nipple,Street Elbow,Socket Weld Elbow,Pipe Union)

125

30000

3750000

... More
ERECTION ,TESTING,TRIAL RUN AND COMMISSIONING OF RUBBER EXPANSION JOINT

-

-

-

0.01

30000

360

0.06

30000

1920

0.17

30000

5040

0.05

30000

1440

0.08

30000

2340

0.13

30000

3960

0.63

30000

18900

0.66

30000

19800

0.3

30000

9000

... More
ERECTION ,TESTING,TRIAL RUN AND COMMISSIONING OF FIRE HYDRANT SYSTEM

-

-

-

... More
Landing valve/ yard hydrant size OD 63 MM along with all accessories(comprising internal/external hydrants, hoses, hose reel, hose box, valves, nozzles, couplings and all other equipment) as IS 5290 Type-A.

4.5

30000

135000

... More
ERECTION ,TESTING,TRIAL RUN AND COMMISSIONING OF AIR RELEASE VALVE

0.15

30000

4500

... More
ERECTION ,TESTING,TRIAL RUN AND COMMISSIONING STAINLESS STEEL WIRE BRAIDED CORRUGATED FLEXIBLE HOSES ASSEMBLY

-

-

-

... More
DN32 (For Copper Plates)

2.16

30000

64800

... More
DN40 (For Tuyere Cooling)

0.5

30000

15120

... More
DN40 (For US Stave)

0.81

30000

24150

... More
DN50 (For MS Stave)

2.02

30000

60450

... More
ERECTION OF PIPE SUPPORTS / VALVE OPERATING AND MAINTENANCE PLATEFORM

-

-

-

... More
Structural steel

25

30000

750000

... More
EXCAVATION ,WRAPPING COATING,LAYING,TESTING,TRIAL RUN AND COMMISSIONING OF UNDERGROUND PIPELINE

-

-

-

... More
Laying of underground pipe size DN200 approx length 50m

1.66

32000

52960

... More
Supply and application of wrapping and coating pipe-protection tapes as per IS: 15337 – 2003 . The thickness of tapes shall be 3 mm.

35

650

22750

... More
Note:- 1. The quantities given in this specification may undergo changes after completion of engineering of the project. Hence, the unit rates quoted by the Tenderer shall remain valid for the additional quantity also. 2.Incase new item is required to be executed which is not appearing in the above list, unit rate for the same shall be adopted by extrapolating the available rate. 3.Preparation of thread in pipes is included in the bidder scope of work. 4.supply of gaskets nad fasteners is in the scope of the bidder

-

-

-

... More
SUPPLY OF MATERIAL AND DEPLYOMENT OF MANPOWER FOR O&M:

-

-

-

... More
Supply and filling of Diesel oil for DG set pump

1500

100

150000

... More
Note:- 1.Quantity required for item at sl no. 2 is to be indicated by Bidder along with their offer.

-

-

-

... More
SCHEDULE OF QUANTITY FOR FES SYSTEM TABLE F.2

-

-

-

... More
Erection of FES Equipment : a.       ESP with support structures, TR sets, insulators, electrodes, gas distribution plates, rappers, controllers, insulation, shed over ESP with handling facilities (monorail & hoist), staircase & platforms, dust hoppers, rotary airlock valves, earthing, etc. b.      Dust disposal system with silo c.       ID fan with motor, drives & other accessories. d.      Motorized multi-louvre damper at inlet & motorized Guillotine damper at outlet of ID fan/ ESP inlet e.       Motorized dampers near suction hoods & main duct. f.        Heatless dryer. g.      Expansion joints with flanges. h.      Pug mill i.         Air blaster / Fluidizing pads j.         Vent filter k.       RAVs and slide gates l.         Telescopic chute m.    MS pipes 40NB n.      Miscellaneous

1000

30000

30000000

... More
Erection of insulation (with mineral wool + 0.8mm Al/GI cladding)

2500

600

1500000

... More
Erection of ducting (above 20m height) with suction hoods & supports including paints ( including supply & apply)

615

30000

18450000

... More
SCHEDULE OF QUANTITY FOR FIRE FIGHTING SYSTEM TABLE F.3

-

-

-

... More
ERECTION, TESTING, COMMISSIONING OF VAROIUS ITEMS OF CLEAN AGENT SYSTEM, HVWS SYSTEM HVWS System Placement and Alignment

-

-

-

... More
HVWS Nozzles

40

220

8800

... More
QB Detectors

34

60

2040

... More
Other accessories like Pressure gauge, pressure switch, Butterfly valve etc. for HVWS system

3

2000

6000

... More
Piping Work including pipe fittings, clamps, fasteners, fixtures, etc. GI Pipe (Heacy Grade) as per IS: 1239 (Latest)

-

-

-

57

150

8550

65

155

10075

33

275

9075

45

450

20250

... More
Piping Work including pipe fittings, clamps, fasteners, fixtures, etc. MS Pipe (Heacy Grade) as per IS: 1239 (Latest)

-

-

-

45

300

13500

... More
Equipment

-

-

-

... More
Deluge Valve with matching flanges and DVLCP

3

15000

45000

... More
Gate Valve with matching flanges

6

2500

15000

... More
Y-Strainer with matching flanges

3

2000

6000

... More
Testing and Commissioning

-

-

-

... More
Hydraulic Cellar - Cast House

1

10000

10000

... More
Hydraulic Cellar - Stock House

1

10000

10000

... More
Hydraulic Cellar - GCP

1

10000

10000

... More
Clean Agent System - Placement and Alignment

-

-

-

... More
System-1: Blast Furnace Control Room (Excluding piping work) including but not limited to Cylinder, Manifold, GRP, Pressure gauge etc.

1

1170600

1170600

... More
System-2: Pump House Control Room (Excluding piping work) including but not limited to Cylinder, Manifold, GRP, Pressure gauge etc.

1

390200

390200

... More
Piping Work including pipe fittings, clamps, fasteners, fixtures, etc.

-

-

-

60

145

8700

20

180

3600

35

215

7525

35

300

10500

25

390

9750

25

49

1225

... More
100 mm

70

720

50400

... More
150 mm

65

1100

71500

... More
Testing and Commissioning

-

-

-

... More
System-1: Blast Furnace Control Room (including piping work)

1

200000

200000

... More
System-2: Pump House Control Room (including piping work)

1

200000

200000

... More
ERECTION OF FIRE EXTINGUISHERS

-

-

-

... More
Fire Extinguishers

1

8025

8025

... More
Schedule of Quantity of MECHANICAL EQUIPMENT Dismantling, Supply, Erection works, testing & commissioning of GAS FACILITIES SCHEDULE F.4

-

-

-

... More
Dismantling works of BF COMPLEX (Mechanical) – Utility Pipelines (Gas Facilities)

-

-

-

... More
Dismantling of all utility pipelines in dust catcher

5

15000

75000

... More
Dismantling of all utility pipelines in Blast furnace Proper

5

15000

75000

... More
Erection, testing & Commissioning of Equipment (FSPD – Gas Facilities)

-

-

-

... More
Goggle Valve closed type at gas outlet(DN2300) of electro hydraulic type (Including Hydraulic Power pack & Cylinder and handling system for maintenance)

27

25000

675000

... More
Erection, testing & Commissioning of Utility Pipelines (FSPD – Gas Facilities)

-

-

-

2

30000

60000

... More
Instrument Air

2

30000

60000

... More
Compressed Air

2

30000

60000

... More
Nitrogen

2

30000

60000

... More
SCHEDULE-G SCHEDULE OF QUANTITIES FOR SITE STORE

-

-

-

... More
Supply and erection of covered store of size 1000 sq. m. area ,Including foundation, flooring and illumination of store. (for purchaser's equipments)

1

6000000

6000000

... More
storing and management of stores icluding watch and ward.

17

150000

2550000

... More
SCHEDULE G SCHEDULE OF QUANTITIES FOR DEPLOYMENT OF ERECTION EQUIPMENTS SCHEDULE H.1

-

-

-

... More
Submission of scheme for Erection & Dismantling

1

5000000

5000000

... More
Deployment of Crane at BF Shell Assembly yard

1

2500000

2500000

... More
STRAND JACK AND SPMT SYSTEM

-

-

-

... More
Deployment of strand jack system, SPMT and other auxiliaries at site

1

8000000

8000000

... More
On completion of dismantling of BF shell and coolers

1

20000000

20000000

... More
On completion of Erection of BF shell and coolers

1

55000000

55000000

... More
Deployment of Crane near Blast Furnace for placement of BF shell on SPMT

1

7500000

7500000

... More
Deployment of Crane for Cyclone Dismantling & Erection

1

5000000

5000000

... More
Deployment of cranes for assembly of higher capacity cranes and other miscellaneous works

1

4000000

4000000



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