Indian Oil Corporation Limited Tender
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Indian Oil Corporation Limited - IOCL Tender
Eprocure
Opening Date19 Sep 2019
Closing Date11 Nov 2019
Tender AmountRefer Documents
Costs
EMD
₹ 2,85,000Document Cost
Refer DocumentsTender Fee
Refer Documents
Description
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Contact
Tender Id
2019_PLHO_105200_1Bid Award Id
ViewTender No
PLCC/PHDPL-AUG/TI/19084Tender Authority
Indian Oil Corporation Limited ViewPurchaser Address
-Website
http://https://www.iocl.com/
GEM & Bid Advisory Services
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Documents
Special_Instructions_to_the_Bidders_20190325
BOQ Items
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Pressure Transmitters, Range max (0 - 120 kg/cm2); Smart type; as per tender specifications. Haldia: 12 Mahishrekha: 2 Majhegram: 2 Durgapur: 3 SV (Existing): 36 SV (New): 10 Spare: 4
69
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Temperature transmitter
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Temperature Transmitter with duplex RTD, Thermowell & Cable glands, Range max (0 to 100 0C ) Smart type; as per tender specifications. Haldia: 2 Mahishrekha: 1 Durgapur: 1 Spare: 1
5
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Temperature Transmitter with surface mounted duplex RTD,Weld pad and dual sensors & Cable glands, Range max (0 to 100 0C); Smart type; as per tender specifications. Haldia:1 Majhegram: 2 Durgapur: 1 SV (Existing): 36 SV (New): 10 Spare: 4
54
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Pressure Switch
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Pressure switches with junction box & cable glands suitable for High pressure side, set point 22 Kg/cm2 to 70 Kg/cm2. Proof Pressure: 200 Kg/cm2. Haldia: 1 Mahishrekha: 1 Majhegram: 1 Spare: 1
4
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Pressure switches with junction box & cable glands suitable for High pressure side, set point 3 Kg/cm2 to 25 (30) Kg/cm2. Proof Pressure: 200 Kg/cm2. Haldia: 6 Mahishrekha: 2 Majhegram: 2 Durgapur: 2 Spare: 2
14
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Pressure switches with junction box & cable glands suitable for High pressure side, set point 65 Kg/cm2 to 160 Kg/cm2. Proof Pressure: 250 Kg/cm2. Haldia: 4 Spare: 1
5
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Differential Pressure Transmitter
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Differential Pressure Transmitter with manifold valves and Cable Glands.Range max (0 to 3 kg/cm2).Smart type; as per tender specifications. Haldia: 5 Durgapur: 2 Spare: 1
8
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Scrapper detector
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Scrapper detector with isoltaion valve for 18" Pipeline 600# as per tender specifications. Haldia: 1 Majhegram: 2 Durgapur: 1
4
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PLC
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Supply of additional IOs / Remote IOs complete with I/O modules, Serial interface, Relay Modules, interconnecting cables, data cables & Marshalling Panels, rack power supply (dual redundant), interrogation power supplies (dual-redundant), emergency shutdown switch, system software , diagnostics, firmware and all installation materials etc. so as to make the system complete in all respects as per system configuration, I/O list / table and Tender specifications. The said IO panel shall be interfaced with the existing PLC. IO and associated modules shall be of same make and model as that of existing IO and associated modules. (Bidder to refer I/O list for requirement details). HALDIA: 01 SET
1
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Supply of additional IOs / Remote IOs complete with I/O modules, Serial interface, Relay Modules, interconnecting cables, data cables & Marshalling Panels, rack power supply (dual redundant), interrogation power supplies (dual-redundant), emergency shutdown switch, system software , diagnostics, firmware and all installation materials etc. so as to make the system complete in all respects as per system configuration, I/O list / table and Tender specifications. The said IO panel shall be interfaced with the existing PLC. IO and associated modules shall be of same make and model as that of existing IO and associated modules. (Bidder to refer I/O list for requirement details). DURGAPUR: 01 SET
1
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Active Barriers
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For DI Haldia: 2 Durgapur: 2
4
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For AI Haldia: 55 Mahishrekha: 7 Majhegram: 10 Durgapur: 15 SV (Existing): 90
177
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For AO Haldia: 3 Durgapur: 3
6
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For RTD Haldia: 40
40
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For Pulse Haldia: 3 Durgapur: 3
6
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Surge Protection Devices
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For AI signals Haldia: 5 Durgapur: 5
10
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For AO signals Haldia: 3 Durgapur: 3
6
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For RS 232/485 signals Haldia: 15 Durgapur: 15
30
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For LAN application Haldia: 5 Durgapur: 5
10
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For 3 Phase 4 wire (415 V) Haldia: 2
2
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For 1 Phase 2 wire (230 V) Haldia: 2 Durgapur: 2
4
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Networking equipments
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8 port Layer 2 Industrial Grade dual Ethernet Switches for redundant LAN with networking software, cables & connectors etc. complete inall respects as per tender specifications. (Each SET comprises of 02 nos) HALDIA:01 SET.
1
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16 port Layer 3 Industrial Grade dual Ethernet Switches for redundant LAN with networking software, cables & connectors etc. complete inall respects as per tender specifications. (Each SET comprises of 02 nos) HALDIA: 1 SET
1
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Serial to Fiber Optic Converter compatible to Owner supplied fibre & supply of patch cords, pig tails, connectors etc. as per tender specifications.(1 SET comprises of media converter at both ends with accessories) HALDIA: 1 SET
1
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Ethernet to Fiber Optic Converter compatible to Owner supplied fibre & supply of patch cords, pig tails, connectors etc. as per tender specifications.(1 SET comprises of media converter at both ends with accessories) HALDIA: 2 SET
2
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Supply of Industrial grade Serial to Ethernet convertor with required connectors, cables, power supply, etc (1 set comprise of 02 converters) Material to be supplied with RJ45 Configuration kit i.e. One RJ45 to DB9F adapter and one Ethernet crossover cable to be supplied with each module. HALDIA: 1 SET
1
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Softwares
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PLC programming / Ladder logic software license for additonal I/O for programming : (a) Dual redundant PLC's (b) Programming/ Engineering Terminals HALDIA: 1 SET Durgapur:01 SET
2
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MMI Software license for upgradation/ modification for additional tags/database of same make as existing PLC. Software license to be supplied and licenced for each SCC OWS and for programming terminal per station (1 Set shall comprise software for SCC OWS and for programming terminal) with feature for editing and creating graphic and database changes. HALDIA: 1 SET Durgapur:01 SET
2
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UPS
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25 KVA in (1+1) parallel redundant equal load sharing configuration excluding battery as per the tender specifications (3 Phase input and 3 Phase output) HALDIA:01 SET
1
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Battery Bank for UPS
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Sealed maintenance free 2 V VRLA battery in dual string for 2 hrs backup considering aging, temperature & capacity factors complete with all interconnecting cables, glands, battery cables, battery stands, AC distribution boxes, connectors & lugs etc as per the tender specifications for 25 KVA UPS. HALDIA:01 SET
1
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Cables
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Supply of CAT 6 Cable (Armoured) Haldia: 100 SV (NEW): 250
350
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Supply of CAT 6 Cable (Unarmoured) HALDIA: 100M SV (NEW): 250 M
350
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Supply of Armoured Power cable (3CX2.5 sqmm) HALDIA; 100 M DURGAPUR: 100 M
200
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SPARES
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Spare rack power supply Haldia: 1
1
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Spare Digital Input module Haldia: 1
1
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Spare Digital output module Haldia: 1
1
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Spare Analog input module Haldia: 1
1
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Spare Analog output module Haldia: 1
1
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Spare RTD module Haldia: 1
1
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Spare Serial Interafce comm module Haldia: 1
1
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Spare field interrogation power supply Haldia: 1
1
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Spare set of fuses for line repair services HALDIA : 1 SET
1
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For 25 KVA UPS as per tender specification HALDIA: 01 SET
1
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Fire and Gas Detection System
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Supply of additional IOs (Remote I/O ) of existing SIL 3 safety PLC,so as to make the system complete in all respects as per the IO list and tender specifications. HALDIA: 01 SET
1
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6 loop, Addressable, Intelligent Fire Detection and Alarm Panel for automatic fire detection & annunciation of alarmsfor various types of detectors installed like multi sensor, heat detectors, response i ndicators, loop isolators, manual call points, hooters etc installed in plant area and various buildings. HALDIA: 01 no
1
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Detectors
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IR Based explosion proof & weather proof (Point type) Hydrocarbon detectors along with all mounting & other accessories as per tenderspecifications. Haldia: 10 Mahishrekha: 3 Majhegram: 3 Durgapur: 6 SV (Existing): 18 SV (New): 5 Spare: 5
50
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UV / IR Flame Detectors explosion proof & weather proof along with allmounting & other accessories as per the tender specifications. HALDIA: 06 nos.
6
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Intrinsically safe Rate of Rise Heat Detectors for hazardous areas alongwith all mounting & other accessories as per the tender specifications HALDIA: 06 nos.
6
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Response Indicators along with all mounting & other accessories as per the tender specifications. HALDIA: 60 nos. DURGAPUR: 5 nos.
65
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Manual Call Point (for safe area) along with all mounting & other accessories as per the tender specifications. HALDIA: 03 nos. SPARE: 2
5
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Manual Call Point (Explosion Proof & Weather Proof) for hazardous areasalong with all mounting & other accessories as per the tender specifications. HALDIA: 2 DURGAPUR: 2 SPARE: 2
6
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Beacons for safe area along with all mounting & other accessories & instructions sign as per the tender specifications. HALDIA: 3 no. SPARE: 1 NO.
4
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Hooters / Horn / Strobe (for safe area) along with all mounting & other accessories as per the tender specifications. HALDIA: 2 SPARE: 1
3
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Explosion Proof / Weather Proof Hooters (for hazardous area) along with all mounting & other accessories as per the tender specifications. HALDIA: 1 SPARE: 1
2
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Isolators for isolating of signalling loop in case of any fault alongwith all mounting & other accessories as per the tender specifications. HALDIA: 10 Nos SPARE: 2 NOS
12
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Multi sensor detectors (addressable type) along with all mounting & other accessories as per the tender specifications. HALDIA: 120 DURGAPUR: 20 SPARE: 10
150
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Multi sensor detectors (with relay based output) along with all mounting & other accessories as per the tender specifications. SV (NEW): 25 SPARE: 5
30
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Surge protection devices
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Surge Protection Devices for analog signals from 3 wire Infrared Hydrocarbon Detectors Haldia: 10 Mahishrekha: 3 Majhegram: 3 Durgapur: 6 SV (Existing): 18 SV (New): 5 Spare: 5
50
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Surge Protection Devices for analog signals from 3 wire UV/IR Flame Detectors HALDIA: 06 nos SPARE: 02 NOS
8
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Cables and Junction boxes
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2 Pair x 1.5 Sq. mm, unarmoured FRLS cable complaint to BS: 5308 as per the tender specifications for indoor applications to be laid through conduits. HALDIA: 400 M DURGAPUR: 100 M SV (NEW): 250 M
750
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Supply of flame proof and weather proof junction boxes including supplyof EP/WP double compression cable glands, plugs for unused cable entries including EP/WP certificates as per the tender specifications for UV/IR flame detectors and IR type hydrocarbon detectors in hazardous areas. HALDIA: 4 nos DURGAPUR: 2 NOS.
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Supply of flame proof and weather proof junction boxes including supplyof EP/WP double compression cable glands, plugs for unused cable entriesincluding EP/WP certificates as per the tender specifications for ROR heat detectors in pumping sheds in hazardous areas. HALDIA: 02 nos
2
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Supply of weather proof junction boxes including supply of double compression cable glands, plugs for unused cable entries including WPcertificates as per the tender specifications for various detectors inbuildings other than the control building. HALDIA: 03 nos DURGAPUR: 1 NO.
4
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19 mm ISI marked GI conduit along with all fittings & fixtures likeTees, bends, junction boxes, etc for installation in Gantry level of pump sheds. HALDIA: 100 M
100
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Calibrator/ testing kits
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Calibration kit for Point type & Open Path Hydrocarbon detectors as per tender specification HALDIA: 03 no. DURGAPUR: 02 NO.
5
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SERVICE ITEMS- WEST BENGAL
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Supervison of erection, testing & commissioning of additional/Remote IO panels for existing PLC based control system at attended stations, Supervision of erection and commissioning of PTs, TTs and other field instruments and equipments including termination of control cables, integration of same with existing PLC system and control systems along with support for interfacing with SCADA system and field instrumentation systems including supplied hardware/ software with station on remote & auto including development of control logics, database, networking equipments etc. making all jobs complete as per drawings / specifications and acceptance of system by Owner. Modifications in the HMI software of same make as existing PLC in the SCC Machines including development of new database, tags and all related jobs. Wherever the interfacing is to be done with the existing system, all services including interfacing with the existing system, changes in the existing system, upgradtion in the existing system is in scope of vendor. This include supply of all labour, consumables, tools, services rendered etc. AT HALDIA STATION: 1 SET
1
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Supervison of erection, testing & commissioning of additional/Remote IO panels for existing PLC based control system at attended stations, Supervision of erection and commissioning of PTs, TTs and other field instruments and equipments including termination of control cables, integration of same with existing PLC system and control systems along with support for interfacing with SCADA system and field instrumentation systems including supplied hardware/ software with station on remote & auto including development of control logics, database, networking equipments etc. making all jobs complete as per drawings / specifications and acceptance of system by Owner. Modifications in the HMI software of same make as existing PLC in the SCC Machines including development of new database, tags and all related jobs. Wherever the interfacing is to be done with the existing system, all services including interfacing with the existing system, changes in the existing system, upgradtion in the existing system is in scope of vendor. This include supply of all labour, consumables, tools, services rendered etc. AT DURGAPUR STATION: 1 SET
1
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Supervision of erection, testing & commissioning of additional/ Remote IO , modification of existing SIL3 PLC/ Fire Alarm Panel logics and database to incorporate upcoming Fire Fighting & Alarm Detection system including development / modifications of logics and HMI graphics and integration of new FF facilities with PLC etc so as to make all jobs complete as per drawings, specifications and acceptance of the system by Owner. This includes supply of al labour, consumables, tools, services etc AT HALDIA STATION: 1 SET
1
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Supervision of erection, testing & commissioning of additional/ Remote IO , modification of existing SIL3 PLC/ Fire Alarm Panel logics and database to incorporate upcoming Fire Fighting & Alarm Detection system including development / modifications of logics and HMI graphics and integration of new FF facilities with PLC etc so as to make all jobs complete as per drawings, specifications and acceptance of the system by Owner. This includes supply of al labour, consumables, tools, services etc AT DURGAPUR STATION: 1 SET
1
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Erection, testing & commissioning of 6/2 Loop Fire Alarm & Detection System comprising of addressable Fire Alarm Panel, addressable detectors ofvarious types such as multisensor detectors, rate of rise heat detectors, manual call points, hooters, etc including FM 200 clean agent system for control building consisting of MCC room, transformer room, VFD room, control room and other office /equipment room etc. and pumping sheds, piping area, including laying of all type of cables, energizing & testing of the complete system with simulation and also demonstration of working of the complete system,commissioning of the complete system including the cost of allmaterials, labour, consumables, equipments tools & tackles on lump sumbasis as per the specifications & instructions of Site Engineer / EIC. AT HALDIA: 1 SET
1
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Installation, testing & commissioning of various types of detectors ,laying of signalling cables (through conduit/ clamping on wall etc), clamping / fixing of GI conduit in various building, pump shed etc for integration of detectors with existing Fire Alarm panel including all mounting accessories for support, junction boxes etc. as per theapproved scheme to complete the work in all respects inclusive ofsupply of all consumables,cost of all materials, labour, paintingservices, carriages etc. as per specifications, drawings, International Standard practices and the directions of Site Engineer/EIC. Job includesinstallation of all types of detectors, material etc
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Multi Sensor Detectors & isolators Haldia: 130 Durgapur: 20
150
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Rate of Rise Heat Detectors for safe area & hazardous area HALDIA: 6
6
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RESPONSE INDICATORS: HALDIA: 60 DURGAPUR: 05
65
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MCP (SAFE AREA) HALDIA: 3
3
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BEACON/ HOOTER/ HORN/ STROBE (SAFE AREA) HALDIA: 05
5
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CLAMPING, FIXING, OF GI PIPE ON WALL HALDIA: 100 M
100
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Laying of unarmoured signal cable through GI pipe / wall / tray etc for interfacing of various type of detectors e.g. multi sensor, ROR, UV/ IR response indicator, hooters, beacons etc HALDIA: 400 DURGAPUR: 100 SV (NEW) : 250
750
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COMPOSITE ITEMS- WEST BENGAL
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Installation of explosion proof / flame proof junction boxes for marshalling of control / signalling cables, terminating the cables at field and control panel end, mounting the junction boxes, connecting to earthing grid by supplying and installing all the required materials such as supporting structure, cement concrete, painting, GI wire etc.(excluding supply of the Junction Boxes) complete in all respects as per specifications, approved drawings and direction of EIC / Site Engineer including all labour, tools, materials, glanding, ferruling etc.complete in all respects. HALDIA: 6 DURGAPUR: 2
8
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Installation of UV/IR Flame Detectors, terminating the cables at field and control panel end, connecting to earthing grid by supplying and installing all the required materialssuch as supporting structure, cement concrete, painting, GI wire etc.(excluding supply of the UV/IR Flame detector) complete in all respect as per specifications. HALDIA: 6
6
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