Indian Oil Corporation Limited Tender
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Indian Oil Corporation Limited - IOCL Tender
Eprocure
Opening Date19 Sep 2024
Closing Date27 Sep 2024
Tender AmountRefer Documents
Costs
EMD
0Document Cost
Refer DocumentsTender Fee
Refer Documents
Summary
Statutory Ndt Inspection And Hydrotesting Of 1 No 1400 Mt Horton Sphere As Per Rule 19 Of Smpv (u)-2016 At Lpg Bottling Plant, Budge Budge
Description
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Contact
Tender Id
2024_WBSO_180626_1Bid Award Id
ViewTender No
BGB/LT-06/NDT/2024-25Tender Authority
Indian Oil Corporation Limited ViewPurchaser Address
-Website
http://https://www.iocl.com/
GEM & Bid Advisory Services
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Documents
Bidders_help_Document_for_Preferencial_ Bidding_20230207_v1
Special_Instructions_to_the_Bidders_20230207_version_1a
BOQ Items
Providing FLP Blower/exhaust fan/ventilator fan for circulation of air and Flameproof lighting arrangement (CMRI/CIMFR/CCOE approve) along with required junction box, cables, FLP Glands, 30 mA rating ELCB etc inside the Horton Sphere as an aid for carrying out necessary inspection, cleaning and NDT Tests. Electricity will be provided by IOCL.
1
-
15000
Internal/External cleaning : Thorough cleaning of the inner surface with water jet and cleaning the sludge / rust materials followed by thorough cleaning of inner surface to remove the scale, oil and rust by suitable means (rotary pneumatic/electric or manual wire brushes) to expose the metal surfaces and thorough buffing of welding joints. Minimum 100 mm on both the sides of each welding joints including nozzle welds to be exposed with bare metal (shining surface) with care to remove rust from both the sides of the weld ripples and under cuts. In addition 200 mm on all the sides of the entire weld joints of the nozzles and weld area of the support legs and other area as directed at site. The contractor has to provide all necessary equipments for carrying out the cleaning job and also facilitate for carrying out NDT tests. Localized grinding of the welds to be done if required. Note: All electrical fittings should be FLP.
1
-
40000
OVERALL VISUAL INSPECTION : To conduct thorough “Visual Inspection" of outer and inner surface of pressure vessel, its nozzles and leg support pads etc. for observation of any surface defects, weld defects, corrosion, pitting or otherwise physical / material defects etc. as per ASME Sec V, Subsection A & B and meeting all requirements the PESO standards.
1
-
7500
Servicing and Overhauling of Vapour,liquid ROV and other first flange valves (Liquid ROV-12"valve-1nos, Vapor- ROV 6"valve-1nos, 12"valve-1 nos, 6"valve-3nos, 4"valve-3nos, 2"valve-1no, 1.5"valve-2nos and ROV actuator - 2nos). Work includes changing of fire safe seatings with OEM spares if damaged, servicing of actuators, gland packing changing with OEM spares, smooth and free operation of valve and hydrotesting and leakage testing of serviced valves at max working pressure of the Horton sphere witnessed by IOCL site in charge. This leak testing records shall also to be made available with ST documentation.
1
-
180000
Hydrotest/Strech Testing of the Horton Vessel and LPG pipe lines after completion of all NDT as per SMPV Rules, ASME-Sec. VIII Div 1 and revelent codes using the IOCL supplied water for specified test pressure, using motorised reciprocating pump and building up pressure in stages and retaining the same to a specified period and draining the water in gradual stages after completion of the testing. The contractor has to make his own arrangements for motorised pressure testing equipment with calibrated pressure gauge (0-60 KG/cm2). The hydrostatic test pressure shall be 28.705 Kg/cm2.
Work also includes checking of settlement using dumpy level or theodolite during slow and gradual water filling operation in LPG Storage vessels.
1
-
45000
Fixing back all the liquid and vapour lines after servicing the valves , EFCV and fixing all removed fittings like level switch, SRV, Pressure / Temp/Servo/Radar gauges, manhole covers etc. including supplying and fixing of New metallic spiral wound gaskets, Studs & nuts and as per specifications/codes. Replacing all studs& nuts with new studs& nuts in all first flanges in1400MT Horton sphere. Gasket used shall conform to ASME B16.20 or equivalent. The studs used shall conform to ASTM A 194Gr 2 H/ASTM A 193 Gr B7 or equivalent. The studs&nuts should have proper test certificate and to be certified by third party before in use.
Finally, correctness of level gauges, pressure, Temperature gauges / transmitters, which is to be conducted through the existing AMC holder of the plant and to be liasoned by successful tender. Job also includes purging the vessel after completion of all testing and carry out leak test of all the flanges before the commissioning.
This includes all the works pertaining to commissioning the sphere after inspection and testing duly approved by PESO approved party and subsequent clearing of all debris and removing of scaffolding materials at site.
1
-
115000
Dismantling of damaged fire proof coating material from HS column supports safely and precausiously. The debris to be disposed as per the directions of Site Engineer within the Plant premises. Includes full metal tubular Scaffolding.
10
-
3000
Surface preparation of legs, tie rods, base plate and nut bolts by SSPC- SP2, SSPC-SP3 and dry abrasive blast cleaning as per site requirement and direction of site engineer. Includes full metal tubular Scaffolding.
200
-
175
Supply of all fire proof coating materials. Including steel wire mesh Confirming to under writers laboratory Inc. USA (UL-1709) standard and Factory manual research (FM)USA standards having valid certification/ contract for the import and supply of the same for application on 1400MT capacity Horton Sphere columns to resist pool and torching LPG fires. Includes full metal tubular Scaffolding A) Two hrs fire protection to sphere column supports.
250
-
400
Application of above supplied Fire proof coating material by trained andskilled workers under direct supervision of supplier. Application should be in line with the specification / standards drawn out by the manufacturer of fire proof coating. Includes Scaffolding. A) Two hrs fire protection to sphere column supports.
10
-
10000
Calibration of the Horton sphere to be performed as per the latest SMPV / PESO guidelines using standard equipment and the standard equipment for the same to be arranged by the tender. Water for the calibration to be supplied by IOCL. Calibration certificate (duly certified & stamped from CPWD)to be provided with 4 copies duly mentioning the data of dip, corresponding volume percentage , volume of water liters at each dip and weight of LPG at each dip.
1
-
40000
Painting of external surfaces of LPG lines , product lines, water sprinkler pipelines, Air pipelines of various diameters including surface preparation to SSPC SP2 by hand cleaning wire brushing applying one coat of Zinc phosphate primer (P3) coating of 30-35 Micron DFT and 2 coats of Synthetic enamel of approved colour of 25 microns each coat (Total DFT 80micron) . The item includes all necessary works for completion of the work including supply of paint, labours, materials, numbering of nozzles complete as per the approved colour and directions at site. Payment will be made based on area painted.
450
-
210
Painting the MS structural of catwalks, Connected platforms,gratings, MS chequered plates at valve manifold area, Catwalk at sphere kerb wall entry, top and side of the sphere etc. including surface preparation to SSPC SP2 by hand cleaning wire brushing,applying one coat of Zinc phosphate primer (P3) coating of 30-35 Micron DFT and 2 coats of Synthetic enamel of approved colour of 25 microns each coat (Total DFT 80micron). The item includes supply of paint, labour, materials as per specification and as per approved colour and directions at site. Payment will be made based on area painted.
600
-
210
Painting of external surfaces of sphere including surface preparation to SSPC SP 3 hand cleaning wire brushing, one coat Zinc phosphate primer (P3) of 30-35 micron DFT and 2 coats of Aluminium Finish paint (F2) of 15 -20 microns each coat as per technical specification (Total DFT 60 micron). The itemincludes all necessary works for completion of the work including supply of paint, labour , materials, lettering on the Horton sphere with paint of approved colour and brand for stencilling of brand name "Indane" in english & hindi with IOCL logo as per colour coding specified in Indane lookbook. Complete as per the directions at site. The detailed paint specification attached as annexure.
1050
-
325
Painting of Sphere legs with two coats of TWO PACK ALIPHATIC ACRYLIC POLYURETHANE FINISH PAINT from approved manufacturer. The works including surface preparation to SSPC SP2 by hand cleaning wire brushing, applying putti to make even surface, filling of gap by putti at sphere leg joining places and applying two coats of TWO PACK ALIPHATIC ACRYLIC POLYURETHANE FINISH PAINT as per approved colour and manufacturer’s specifications. Payment will be made based on area painted.
450
-
225
Wet fluorescent MAGNETIC PARTICLE TEST : WFMPI ( Wet fluorescent Magnetic particle Inspection) of weld joints of Horton spheres, including nozzle joints to check any surface /sub surface defects or linear type of indications over the welds covering HAZ on 100 % circumferential and longitudinal weld joints from inside and on outside portion exposed encompassing the nozzle welds etc and on weld joints of all nozzles, manholes, RF pads to shell wherever applicable (externally exposed weld) as per ASTM-E-709 and meeting all requirements of PESO.
1
-
35000
ULTRASONIC TESTS: To conduct 100% "Ultrasonic Thickness Test" on shell of vessel as per SMPV rule, ASTM -A-435, ASTM -A-578, ASTM -E-797 or equivalent codes and meeting all requirements of PESO. Mapping of each plate section to cover the whole plate - say six to seven readings to be taken between each consecutive weld seam (Horizontal & Vertical), Nozzle, Manhole, Piping around installation up to first isolation valve.
1
-
18500
DYE-PENETRATION TEST : To conduct “Dye-Penetrant Test” of Nozzles , manholes , support pads and any other inaccessible areas for defects like porosity , cracks etc as per ASTM-E -165-80 and meeting all requirements of PESO.
1
-
8500
Ultrasonic Flaw Detection Test to check any internal defects of Horton sphere weld joints on (a) T-Weld joint, Internal: 100%, (b) Middle circumferential and longitudinal Seam, dish ends welds-Internal: 100%, (c) Nozzle weld — neck to shell, Internal: 100%, as per as per ASTM E – 164 , ASME Sec V & Sec VIII and meeting all requirements of PESO
1
-
35000
Hardness Test as per ASTM-E-110 (meeting all requirements of PESO) using microprocessor based (poldi type not to be used) portable hardness tester at random, preferably below the equator on cumferential/longitudinal weld, T-joint & also nozzle weld, HAZ: Left & right, parent metal: Left & right i.e. at 5 position on 25 locations as per the instruction of Third Party Inspecting Agency. Approximate quantity per vessel : 125 nos.
1
-
20500
Radiography test for weld joints at selected locations as per third party inspection agency based on problem defect/flaws observed during other tests subject to a maximum of 10% of total weld length as per ASTM-E-94 applicable code . This is an OPTIONAL item and same is to be conducted where defect / flaws are observed.
1
-
50000
Certification and documentation: Third party inspection services for statutory testing of 1400 MT sphere including the scope of jobs of (1) Visual inspection of sphere, (2) Internal /external inspection of the entire surface of the sphere to detect for deterioration. (3) Witnessing, Guiding, Supervising, interpretation and analysis of NDT as per scope of work given in the schedule (4) Witnessing Hydrostatic test and witnessing of sphere settlement with fixed point during progressive water filling (4)Preparation of detailed report containing observations, recommendations and certification as per SMPV rules and OISD, including submission of certificate of control and uploading in online to comply with PESO . Submit 5 sets of Testing and Inspection certificates/reports and documents for all tests and inspection covered in the scope of work as per SMPV Rule No.19 (‘Issue of online certificate of test alongwith annexure giving the details of NDT inspection’). Submission of statutary test report SMPV (U) Rules 1981 format duly certified by competent inspection agency having having authorization/approval of CCOE, Nagpur to issue such certificate.
1
-
35000
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