Indian Oil Corporation Limited Tender

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Indian Oil Corporation Limited - IOCL Tender

Works
Electrical Generators And Transformers
Electrical and Electronics
Electrical Works
Eprocure
Opening Date5 Apr 2024
Closing Date11 Apr 2024
Tender Amount₹ 36,21,210 
Notes
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Costs

Description

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BOQ Items

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DO_NOT_SHOW

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CARBON STEEL PIPE For LPG / LPG VAPOUR SERVICES - ASTM A 106, Gr. B, SEAMLESS, BE, ASME B 36.10, SIZE 80 mm NB (SCH. 40) - For SRVs of LPG compressor

20

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1260

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CARBON STEEL PIPE For LPG / LPG VAPOUR SERVICES-ASTM A 106, Gr. B, SEAMLESS, BE, ASME B 36.10, SIZE 50 mm NB (SCH. 80) - For main line

50

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835

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CARBON STEEL PIPE For LPG / LPG VAPOUR SERVICES-ASTM A 106, Gr. B, SEAMLESS, BE, ASME B 36.10, SIZE 40 mm NB (SCH. 80) - For parts of main line

20

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680

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CARBON STEEL PIPE For LPG / LPG VAPOUR SERVICES-ASTM A 106, Gr. B, SEAMLESS, PE, ASME B 36.10, SIZE 25 mm NB (SCH. 80) - For parts of main line, flare lines, knocking drum drain lines etc.

100

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525

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900 ELBOWS (ASTM A234, Gr. WPB, B 16.9, 1.5D, BW, SEAMLESS, Class 300)

-

-

-

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SIZE 80 mm NB (Sch. 40)

10

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678

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SIZE 50 mm NB (Sch. 80)

50

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464

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SIZE 40 mm NB (Sch. 80)

10

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294

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SIZE 25 mm NB (Sch. 80)

25

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248

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TEE (ASTM A 234, Gr. WPB, BW, ASME B 16.9, SEAMLESS, CLASS 300)

-

-

-

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SIZE 50 X 50 X 50 mm NB (Sch 80)

10

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980

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FLANGES (ASTM A 105, WNRF, ASME B 16.5, CLASS 300) - End thickness to match with pipe thickness - All fittings to be forged fitting

-

-

-

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SIZE 80 mm NB (Sch. 40)

10

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2237

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SIZE 50 mm NB (Sch. 80)

100

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1192

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SIZE 40 mm NB (Sch. 80)

10

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1002

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SIZE 25 mm NB (Sch. 80)

20

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704

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VALVES {L&T / Audco make for S.No. 5.1 to 5.6}

-

-

-

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CAST STEEL CHECK VALVE (NRV) - 2" (50 mm NB) (300 CLASS) Flange type - 3 nos. for main evacuation line & 2 nos. for compressor discharge line

5

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16000

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Cast Steel Globe Valves Flanged end - 2" (50 mm NB) (300 CLASS) A216 WCB - Compressor suction / discharge line, ICU incoming line & liquid / vapour in & out from each evacuation vessel

9

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29567

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Cast Steel Globe Valves Flanged type - 1" (25 mm NB) (300 CLASS) A216 WCB - For pressure gauges on top of evacuation vessels

2

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4760

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Full bore Ball Valves - 1" (25 mm NB, Flanged type, design conforming to API 6D) (300 CLASS) - For flare lines & drain lines

15

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5250

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Remote Operated Valve pneumatically operated {air to open & air to close} - 2" (50 mm NB) (300 CLASS) Flange type - Main evacuation header

1

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125000

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Remote Operated Valve pneumatically operated {air to open & air to close} - 1" (25 mm NB) (300 CLASS) Flange type - for equivalent 4 - way valve in / out of evacuation vessels & vapour discharge from evacuation header

9

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27500

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Excess Flow Check valve - 2" (50 mm NB) (300 CLASS) - for evacuation vessels

2

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21500

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PAVs with isolation valve (for LPG use), coupling and required accessories. 3/4" (Set Pressure :- 275 psig [19.25kg/sqcm], Size:-inlet - 3/4" NPT / Outlet 1" NPT) - for evacuation vessels

4

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19000

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SS Needle Valve 1/2" Full bore, threaded end - for Pressure Gauges

12

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725

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BLOCK AND BLEED VALVE SS 304 1/2" NPT FE for Pressure Switches

10

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1750

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Gauges

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-

-

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Pressure gauge glycerine filled, 6" dia, range 0 - 20 kg/cm2

4

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2820

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Pressure gauge glycerine filled, 4" dia, range 0 - 20 kg/cm2

8

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2100

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Temperature gauge glycerine filled 4" dia, range 0 - 100 0C

2

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2160

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Switches

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-

-

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FLP Pressure switches, range 1 - 16 kg/cm2

6

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11500

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FLP Temperature switches, range 0 - 100 0C

2

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35000

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Gaskets (SS 304 spiral wound metallic gasket with CS outer ring, B 16.5 Class 300 rating)

-

-

-

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3" (80 mm NB)

10

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170

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2" (50 mm NB)

75

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110

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1.5" (40 mm NB)

10

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95

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1" (25 mm NB)

15

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80

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High tension alloy steel stud bolts with nuts and washers both sides

-

-

-

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M 16 x 100 mm

25

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135

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M 14 x 80 mm

100

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100

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M 10 x 80 mm

40

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80

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Services :- Mechanical / Electrical / Miscellaneaous (except civil works)

-

-

-

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RADIOGRAPHY: Performance of radiographic inspection by gamma radiation as per scope of work and as per specifications in piping of all types and thickness including providing/hiring of all necessary equipments, supply of all consumables, and whatever else even though not expressely mentioned but required to perform the work as per specifications and instructions of Engineer-in-Charge (full circle re-radiography of the repaired joint and additional radiography necessitated due to poor performance of contractor's welder shall be carried out by the Contractor at his own cost and shall not be paid extra by Company). Radiographs shall be submitted to the TPIA for their acceptance, whose decision shall be final and binding. Cost of TPIA for interpretation of film is in the scope of contractor.-

-

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-

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80 mm dia MS pipeline

20

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850

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40 / 50 mm dia MS pipeline

70

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500

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Hydrostatic testing of pipeline and all included fittings complete as per IOC specification.

-

-

-

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Hydrostatic testing of 80 mm dia MS pipeline

20

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100

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Hydrostatic testing of 40/50 mm dia MS pipeline

70

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90

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Manual cleaning & Painting of all pipes, valves, bends, etc. 2 Coats of zinc phosphate & 2 coat of synthetic enamel paint/ Al. finish paint.Total thickness : 100 μm. with colour coding & arrow marking

50

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225

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Dismantling of existing 2 nos. evacuation compressors along with all piping, fittings, accessories and shifting to location inside plant as per direction of EIC

1

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90000

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Installation, erection, LPG piping works : Carbon steel pipes, all associated fittings such as bends, tee, flanges, gaskets, studs etc.

-

-

-

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CARBON STEEL PIPE For LPG / LPG VAPOUR SERVICES - ASTM A 106, Gr. B, SEAMLESS, BE, ASME B 36.10, SIZE 80 mm NB (SCH. 40) - For SRVs of LPG compressor

20

-

595

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CARBON STEEL PIPE For LPG / LPG VAPOUR SERVICES-ASTM A 106, Gr. B, SEAMLESS, BE, ASME B 36.10, SIZE 50 mm NB (SCH. 80) - For main line

50

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495

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CARBON STEEL PIPE For LPG / LPG VAPOUR SERVICES-ASTM A 106, Gr. B, SEAMLESS, BE, ASME B 36.10, SIZE 40 mm NB (SCH. 80) - For parts of main line

20

-

425

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CARBON STEEL PIPE For LPG / LPG VAPOUR SERVICES-ASTM A 106, Gr. B, SEAMLESS, PE, ASME B 36.10, SIZE 25 mm NB (SCH. 80) - For parts of main line, flare lines, knocking drum drain lines etc.

100

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375

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Erection of valves complete in all respect as per direction of EIC

-

-

-

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CAST STEEL CHECK VALVE (NRV) - 2" (50 mm NB) (300 CLASS) Flange type - 3 nos. for main evacuation line & 2 nos. for compressor discharge line

5

-

500

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Cast Steel Globe Valves Flanged end - 2" (50 mm NB) (300 CLASS) A216 WCB - Compressor suction / discharge line, ICU incoming line & liquid / vapour in & out from each evacuation vessel

9

-

500

... More
Cast Steel Globe Valves Flanged type - 1" (25 mm NB) (300 CLASS) A216 WCB - For PAVs & pressure gauges on top of evacuation vessels

6

-

400

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Full bore Ball Valves - 1" (25 mm NB, Flanged type, design conforming to API 6D) (300 CLASS) - For flare lines & drain lines

15

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300

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Remote Operated Valve pneumatically operated {air to open & air to close} - 2" (50 mm NB) (300 CLASS) Flange type - Main evacuation header

1

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950

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Remote Operated Valve pneumatically operated {air to open & air to close} - 1" (25 mm NB) (300 CLASS) Flange type - for equivalent 4 - way valve in / out of evacuation vessels & vapour discharge from evacuation header

9

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350

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Excess Flow Check valve - 2" (50 mm NB) (300 CLASS) - for evacuation vessels

2

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450

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PAV with isolation valve, coupling and required accessories. 3/4" (Set Pressure :- 275 psig [19.25kg/sqcm], Size:-inlet - 3/4" NPT / Outlet 1" NPT) - for evacuation vessels

4

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325

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Erection, fabrication, Installation & commissioning of other items not specifically included above but which shall be necessary for final commissioning of compressors & pipeline

1

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25000

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Shifting and installation of 2 Nos. LPG compressors in civil foundation, including assistance for commissioning under supervision of OEM

2

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50000

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Dismantling electrical connection including cables & all accessories & re - installation the same as per direction of EIC.

1

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25000

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Copper Jumpers 6mm thick for bonding between flanges as per specification of IOC

70

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350

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Supply and Installation of 15 NB seamless pipe sch 160

76

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285

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Supply and Installation of 15 NB Elbow sch 40

6

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85

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Supply and Installation of 15NB Tee sch 40

3

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95

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Supply and Installation of 15 NB wnrf Flange class-300

17

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565

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Supply and Installation of HT stud and bolt 12 mm x 75 mm

70

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125

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CABLING AND ALLIED WORKS - ARMOURED CABLES Supply & laying of XLPE insulated PVC sheathed aluminium/copper conductor, 1.1 kV grade armoured cable conforming to IS:7098, as per approved make in ground/ trench/surface/pipe, etc. whereever required as per direction of Engineer In-charge. Note: The rate of Installation should be inclusive of Cable clamps, tags Saddles, Consumables etc. Trays/pipes, trenches, fabricated tray supports etc will be covered & paid in Separate Items

-

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-

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Supply and Laying of 4 Core x 2.5 sq. mm Copper Cable FRLS from substation to PPH for cooling tower (power+control)

1000

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158.07

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Supply and Laying of 3.5 Core x 35 sq. mm Aluminium Cable FRLS from substation to PPH for for welding socket

500

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216.77

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FLP HEAVY DUTY DOUBLE COMPRESSION Cable Termination(FLP):Providing termination of 1.1 kV grade armoured cable for the following sizes including supply of FLP heavy duty double compression cable glands, Baliga/CEAG-FCG /Flexpro/ FEPL make, crimping lugs and allied jointing materials, etc. all complete as per specification & direction of Engineer In-charge. Copper lugs for copper cables and aluminium lugs for aluminium cables shall be used.

-

-

-

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4 Core x 2.5 sq. mm

2

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353.95

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3.5 Core x 35 sq. mm

1

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584.31

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CABLE TERMINATION GLANDS NON-FLP HEAVY DUTY DOUBLE COMPRESSION Cable Termination (NON FLP): Providing termination of 1.1 kV grade armoured cable for the following sizes including supply of NON FLP heavy duty Double Compresson cable glands, crimping type lugs and allied jointing materials, etc. all complete as per specification and direction of Engineer In-charge. Glands and lugs shall be of approved make. Copper lugs for copper cables and aluminium lugs for aluminium cables shall be used.

-

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-

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4 Core x 2.5 sq. mm

2

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321.76

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3.5 Core x 35 sq. mm

1

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422.03

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Demolishing R.C.C. work manually/ by mechanical means including stacking of steel bars & disposal of unserviceable material outside site to an unobjectionable place as/ direction of Engineer-in-charge

20

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2262.5

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Earth work in excavation by mechanical means (Hydraulic excavator) / manual means over areas (exceeding 30 cm in depth, 1.5m in width as well as 10 sqm on plan) including taking out and disposal of excavated earth within or outside site to unobjectionable place and lift upto 1.5m, as directed by Engineer-in-charge. Disposed earth to be levelled and neatly dressed :- Hard Rock - chiesel / pneumatic drilling

20

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907.07

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Demolishing cement concrete manually/ by mechanical means including disposal of material outside premises at an unobjectionable place as per direction of Engineer-in-charge :- 1:3:6 or richer mix (i/c equivalent design mix)

5

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1550.86

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Filling available excavated earth (excluding rock) in trenches, plinth, sides of foundations etc. in layers not exceeding 20cm in depth, consolidating each deposited layer by ramming and watering, within premises and lift upto 1.5m

15

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196.06

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Supplying and filling in plinth with sand within specified grading zone of fine aggregates specified in table 3.1, clause 3.1.3 of attached specifications under floors, etc. in layers not exceeding 20cm in depth, each deposited layer to be compacted by ramming including watering, consolidating and dressing complete. - Local Fine Sand within grading zone IV

20

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1355.16

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Providing and laying in position cement concrete of specified grade excluding cost of centering & shuttering. All work up to plinth level :- 1:2:4 (1 Cement : 2 Coarse Sand :4 Graded stone aggregate of 20mm)

2

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6059.58

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Providing and laying Brick work with common burnt clay F.P.S (non Modular) bricks of class designation 7.5 in foundation & plinth :- Brick work in Cement mortar 1:4 (1 cement : 4 coarse sand) IN FOUNDATION AND PLINTH

15

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5691.51

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18mm thick Cement plaster skirting with cement mortar 1:3 (1 cement : 3 coarse sand) finished with floating coat of neat cement

20

-

465.19

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Providing and laying in position ready mixed M-25 grade concrete for reinforced cement concrete work using cement content as per approved design mix manufactured in fully automatic batching plant & transported to site of work in transit mixer for all leads having continuous agitated mixer, manufactured as per mix design of specified grade for reinforced cement concrete work including pumping of R.M.C. from transit mixer to site of laying, excluding the cost of centering, shuttering, finishing & reinforcement including cost of admixtures in recommended proportions as per IS:9109 to accelerate/ retard setting of concrete, improve workability without impairing strength & durability as per direction of Engineer-in-charge (Note :- Cement content considered in this item is @ 330 kg/cum. Less cement used as per design mix (if any) will be recoverable separately. No extra payment against extra cement if used shall be payable.

-

-

-

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M25 RMC for All works UP TO PLINTH LEVEL

16

-

7496.73

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M25 RMC for All works ABOVE PLINTH UPTO FLOOR 5 LEVEL

8

-

8749.55

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Supply of Steel reinforcement for R.C.C. including straightening, cutting, bending, placing in position and binding all complete at all levels :- Thermo Mechanically Treated Bars of Fe- 500D grade or more, conforming to IS1786

4000

-

74.53

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Supplying and fixing MS foundation bolts with necessary GI nuts and washers of specified sizes,all conforming to relevant Indian Standards and as approved by Engineer-in-charge :- 32mm dia x 1125mm long with 100 mm dia x 8 mm thick plate

12

-

916.17

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Structural steel work riveted,bolted or welded in built up sections, trusses & framed work, including cutting, hoisting, fixing in position and applying a priming coat of approved steel primer all complete

1000

-

90.82

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Centering and shuttering including strutting, propping etc. and removal of form work for :- Foundations,footings,bases of column

40

-

254.26

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GROUTING:Providing and laying a ready mix non-shrink cementitious grout of compressive strength of 45 N/mm2 under equipment base plate, anchor holes, etc. At all levels complete in all respects as per specifications, drawing and direction of the Engineer-in-charge.Approved makes are ACC, FOSROC, ROFF,SIKA QUALCRETE.2) Minimum coverage as per manufacturers recommendations shall be applied in absence of actual field consumption data.

10

-

1247.68



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