Military Engineer Services Tender

Supply, fixing, in replacement testing & commissioning of bronze globe steam Stop valve flanged of following sizes (IBR certified) Make : Airtech Enterprises/ Sant Bronze or equivalent

50 mm bore

40mm bore

25 mm bore

Supply and fixing in replacement Gun metal Gate globe or gate valves, with iron wheel head screwed both ends for union pipe and fixed to pipe complete all as specified and directed. Make : DRP/ Sant / Leader

50mm bore

40mm bore

25 mm bore

15 mm bore

Supply and fixing the following type belts in replacement:- Make :- Fenner/Gates/Optibelt.

V Belt B-59

V Belts B-73

V Belt B-87

V Belt B-92

V Belts B-97

Supply and fixing the following type bearing in replacement :- Make :- SKF/FAG/NBC

22215 EK

22212 EK

22211 EK

Supply & Fixing in replacement steam solonoid valve 15mmm cap 220 volt single phase of steam brass body ISI mark working at Max 185oC and working at min operating pressure at 0.5 Kg/cm2 - max operating pressure at 15 Kg/cm2 as per OEM design complete all as specified and as directed (Model No 2L-170-15). Make :- Akari/Techno.

Description all as per item No 8 above but of size 20 mm (Model No 2L-170-20). Make :- Akari/Techno.

Supply & fixing water solonoid valve 25 mmm cap 230 volt single phase of steam vessel ISI mark as per OEM design complete all as specified and as directed.

All as per item No 10 above but of size 40 mm complete all as specified and directed.

Supply and fixing flush push type emergency switch suitable for industiral Laundry machines as per OEM design complete all as specified and as directed.

Supply and fixing door gas kit suitbale for 60 Kg washing machine (Make :- Lucky Engineering) as per OEM design complete all as specified and as directed.

Supply and fixing door gas kit suitbale for 30 Kg washing machine (Make :- Lucky Engineering) as per OEM design complete all as specified and as directed.

Supply and fixing steam flexible steel threaded pipe of 15 mm thick and 1 Mtr long complete all as specified and directed.

Supply and fixing contactor of following capacity/ size :- Make L&T/ Switch gear / Schinder

(a) MNX 12

(b) MNX 18

© MNX 25

(d) MNX 32

Supply and filling gear oil EP 90 for gear boxed complete all as specified and as directed.

Supply and filling gear oil 20W 40 for boiler pumps complete all as specified and as directed.

Supply and fixing graphite gland packing of 10 mm size for repairing leakages all as specified and directed by Engr in Charge.

S & F teflon pad of iron machine of 1200mmx750mm size per OEM design complete all as specified and as directed.

Supply and fix heating element of iron machine single phase 900 watt 230 volt ISI mark as per OEM design complete all as specified and as directed.

Supply and fix heating element 'U' shape for iron table single phase 3.0 KW 230 volt ISI mark as per OEM design complete all as specified and as directed.

Supply and fix heating element of steam vessel three phase 9 KW cap ISI mark as per OEM design complete all as specified and as directed. Note :- (i) Thread of element should match with vessels thread. (ii) Contractor will ensure that no leakage be from threaded joint of elements.

Supply and fix Aluminium shoes of iron machine ISI mark as per OEM design complete all as specified and as directed.

Supply and fix steam rubber pipe 6 mm of (0-10kg) pressure 3 mtr long nylon embeded of iron machine ISI mark as per OEM design complete all as specified and as directed.

Supply and fix pressure gauge of steam tank of 10kg pressure rating ISI mark as per OEM design complete all as specified and as directed.

Supply and fix single phase micro switch of paddle ISI mark for steam iron press as per OEM design complete all as specified and as directed.

Supply and fix single phase rocker switch 15 Amp cap ISI mark as per OEM design complete all as specified and as directed.

Supply and fix cotton covered copper wire of size 1 sqmm and four core complete all as specified and as directed.

Supply and fix in replacement Wall mounting industrial socket 63 amp cap 5 pin ,3P+N+E 415 volts, AC splash proof IP 67 protected make C&S or equivalent in ABB,Legrand complete all as directed.

Supply and fix in replacement Wall mounting industrial plug 63 amp cap 5 pin ,3P+N+E 415 volts,AC splash proof IP 67 protected make C&S cat part No CS 61048 or equivalent in ABB,Legrand complete all as directed.

Supply and fix in replacement of MCCB 4 pole 63 Amp cap,breaking cap 16kA suitable for isolation , adjustable overload complete all as specified and directed.

Supply and fix in replacement of MCCB 4 pole 200 Amp cap,breaking cap 35 kA suitable for isolation , adjustable overload complete all as specified and directed.

Supply and fix in replacement, PVC insulated,un-armoured, heavy duty electric power cable 6 Sqmm 4 core copper conductor, 1100 volts grade, etc complete all as specified and directed.

Taking down boiler 600Kg complete with the help of chain pulley and removing of blockage of steam generator main coil any type and refixing the same its original position after cleaning. Note :- The rates of T&P required for taking down of hydro extractor are deemed to be included.

Annual Maintenance for two boilers of cap 600 Kg/Hr - (i) This service will be performed at the start of the maintenance service term. All manufacturers’ recommended yearly maintenance procedures on the unit(s) will be conducted. The inspection will be conducted on a mutually agreed date (1 visit) II. Preventative Maintenance - This service provides for regularly scheduled preventative maintenance inspections including descaling if reqd. There will be six Preventative Maintenance visits per year, at approximately equal intervals or as recommended by OEM. III. Written Reports - A report will be provided at the end of each inspection with recommendations of necessary repairs and maintenance procedures. IV. Emergency Service - Includes two breakup/emergency calls between inspections as required for the purpose of diagnosis of trouble, adjustment, minor repair, or resetting of controls. V Preventative Maintenance - Regularly scheduled preventative maintenance inspection will include the following: • Check the general operation of the unit. • Log the operating temperatures, pressures, voltages, and amperages. • Check the operation of the control circuit. • Check the operation of the motor and starter.

• Analyse the recorded data. Compare the data to the original design conditions. • Review operating procedures with operating personnel. • Provide a written report of completed work, operation log and indicate any uncorrected deficiencies detected. VII. Written Reports - To be provided at the end of inspection with recommendations of necessary repairs and maintenance procedures. Notes:- (a) The tenderers shall have to submit the copy of MOU with OEM M/s Thermax company through its authorized service provider as a proof to carry out annual/quarterly/prevantive maintenance etc recommended by OEM immediatly after commencement of work and strictly follow the company maintenance recommendations. The rates quoted shall be deem to include all such maintenance cost. (b) The contractor shall submit the record of periodical /preventive /annual maint service carried out M/s Thermax company along with recommendation of necessary repairs and maintenance proceure alongwith documentary evidence for claiming payment. The contractor shall produce the "purchase order" issued to M/s Thermax company/auth service provider for Annual Maintenance. (c) Contractors quoted rates shall be deemed to be inclusive of any miscellaneous minor spares such as wires, toggle switch, lugs, nuts, cable gland, connector, thimbles, gland packing etc when required or as ordered by Engr in Charge for smooth and uninterrupted operation of the complete system except spares such as mentioned here in after in relevant items of this schedule. (d) The item rates include de scaling, cleaning/washing, overhauling of every two month complete all as directed by Engr in Charge failing which a penalty @ Rs 2000/- per two months will be charged. (e) In case of any major break down the additional manpower if required will be arranged by the contractor to re-start the plant without any additional cost.

Annual Maintenance for diesel fired hot water geyser of cap 300000 K Cal per hrs. - (i) This service will be performed at the start of the maintenance service term. All manufacturers’ recommended yearly maintenance procedures on the unit(s) will be conducted. The inspection will be conducted on a mutually agreeable date (1 visit) II. Preventative Maintenance - This service provides for regularly scheduled preventative maintenance inspections including descaling if reqd. There will be six Preventative Maintenance visits per year, at approximately equal intervals or as recommended by OEM. III. Written Reports - A report will be provided at the end of each inspection with recommendations of necessary repairs and maintenance procedures. IV. Emergency Service - Includes two breakup/emergency calls between inspections as required for the purpose of diagnosis of trouble, adjustment, minor repair, or resetting of controls.

V Preventative Maintenance - Regularly scheduled preventative maintenance inspection will include the following: • Check the general operation of the unit. • Log the operating temperatures, pressures, voltages, and amperages. • Check the operation of the control circuit. • Check the operation of the motor and starter. • Analyse the recorded data. Compare the data to the original design conditions. • Review operating procedures with operating personnel. • Provide a written report of completed work, operation log and indicate any uncorrected deficiencies detected. VI. Written Reports - To be provided at the end of inspection with recommendations of necessary repairs and maintenance procedures.

Notes:- (a) The tenderers shall have to submit the copy of MOU with OEM M/s Alfa Therm Limited through its authorized service provider as a proof to carry out annual/quarterly/prevantive maintenance etc recommended by OEM immediatly after commencement of work and strictly follow the company maintenance recommendations. The rates quoted shall be deem to include all such maintenance cost. (b) The contractor shall submit the record of periodical /preventive /annual maint service carried out M/s Alfa Therm Limited along with recommendation of necessary repairs and maintenance proceure alongwith documentary evidence for claiming payment. The contractor shall produce the "purchase order" issued to M/s Thermax company/auth service provider for Annual Maintenance. (c) Contractors quoted rates shall be deemed to be inclusive of any miscellaneous minor spares such as wires, toggle switch, lugs, nuts, cable gland, connector, thimbles, gland packing etc when required or as ordered by Engr in Charge for smooth and uninterrupted operation of the complete system except spares such as mentioned here in after in relevant items of this schedule. (d) In case of any major break down the additional manpower if required will be arranged by the contractor to re-start the plant without any additional cost. (e) The item rates include de scaling, cleaning/washing, overhauling of every two month complete all as directed by Engr in Charge failing which a penalty @ Rs 2000/- per two months will be charged. (e) In case of any major break down the additional manpower if required will be arranged by the contractor to re-start the plant without any additional cost.

Supply & Filling bacteria culture in PVC shells suitable for MBBR type plant complete all as specified and directed.

Supply & Filling molasses (Sheera) for day to day use in Sewage treatment plant complete all as specified and directed .

Supply only poly aluminium chloride chemical for day to day use in Sewage treatment plant complete all as specified and directed .

Supply only DAP for day to day use in Sewage treatment plant complete all as specified and directed .

Supply only granular based Calcium hypo chloride water disinfectant packed in 45 kgs plastic drums (having 90% free chlorine) for day to day use in sewage treatment plant complete all as specified and directed . (Make :- Altoch 90 of Declibac or equilent in RAMCO/POTTER WATTS)

Material and labour for testing of treated sewage water from out let of chlorine contact tank once in every months from NABL accredited authorized lab as per IS 3025 for recording essential parameters such as BOD, COD, PH, suspended solids and total dissolved solids complete all as specified & directed.

Material and labour periodical maintenance of drying beds by dislodging of filter media scrapping out the media mixed with sludge to a depth 25 mm to 32 mm removing all floating material, cleaning well from inside, taking out sludge and algae and disposal off to a distance not less than 50 mtrs complete all as specified including digging out filter media upto 150 mm depth for improving the porosity, leveling the media uniformly in filter bed complete all as specified and directed.

Material and labour for taking down electric motor from base frame and shifting to work shop for rewinding, dismantling and taking out rotor assembly from stator carefully and cutting/cleaning burnt wire from stator, repair to damage slots including rewinding with super enameled copper wire of suitable size, varnishing, drying and tapping with cotton tapes, reassembling, reinstalling at site including testing at full load complete for 15 HP motor complete all as specified and directed

Description all as per item No 45.00 above but 7.5 HP motor complete all as specified and directed.

Description all as per item No 45.00 above but 5 HP motor complete all as specified and directed.

Description all as per item No 45.00 above but 3 HP motor complete all as specified and directed.

Description all as per item No 45.00 above but 2 HP motor complete all as specified and directed.

Description all as per item No 45.00 above but for 1 HP motor complete all as specified and directed.

Supply & Filling of compressor oil 320 grade complete all as specified and directed .

Repair and maintenance to chlorine Dozing plant incl transporting to workshop of manufacture or authorized dealer, dismantling the dozing plant, cleaning, disconnecting electric connection liquid of all Job parts taking out all defective parts and supply and fix new parts for replacement reassembling, testing and re-fixing complete all as directed during execution of work complete all as specified and directed.

Supply and fix replacement of UPVC pipe of normal dia 110mm and outer dia 113mm with sage delivery pressure of 10 Kg/CM2 complete with all fittings incl elbow, T jucntion etc and fixing accessories like sockets, nut bolts etc along with PVC solvent cement etc complete all as specified and directed. Make Ashirwad/Flowguard

Supply and fix replacement of PVC ball valve suitable for UPVC pipe of normal dia 110mm and outer dia 113mm with sage delivery pressure of 10 Kg/CM2 complete with all fittings incl elbow, T jucntion etc and fixing accessories like sockets, nut bolts etc along with PVC solvent cement etc complete all as specified and directed. Make Ashirwad/Flowguard

Supply and fix replacement of flagne suitable for PVC ball valve/metal body butter fly suitable for pipe of normal dia 110mm and outer dia 113mm with sage delivery pressure of 10 Kg/CM2 complete with all fittings incl elbow, T jucntion etc and fixing accessories like sockets, nut bolts etc along with PVC solvent cement etc complete Make Ashirwad/Flowguard

Repairing, Overhauling and replacement of dual Filter Media and activated carbon filtration vessels of MBBR STP 0.4MLD including Performing the following:-

Unloading of exhausted filter media from the Filter vessels with proper care etc. complete all as specified and directed.

Thorough cleaning and scraping inside the existing Filter vessel properly including painting with two coats of anticorrosive black bituminous paint etc. complete all as specified and directed.

Checking of the existing Bed support plate and replacement of entire strainer of Filter Plant as per existing specification complete all as specified and directed.

Thorough cleaning, scrapping out side of vessel properly including painting with one coat zinc chrome primer & two coats of best quality synthetic enamel paint etc. complete all as specified and directed.

Taking out the exhaust activated Carbone and fill up the same with 1275 Kgs of live catalyst AgNO3 of IV value not less than 750 with supporting under bed media (duly coasted with manganese di- oxide) as required and removal of the existing exhausted media all as directed. Make:- ION exchange/Thermax

Supply and loading of 2100 Kg of new live filter media in to the dual filter media vessel incl removal of existing media from the vassal and dump out side the installation as and where directed by Engr in charge as per following norms:-. Make:- ION exchange/Thermax Item Size Fine Silex 1/4" x 1/10" Course silex 1/2" x 1/4" Pebbles 3/4" x 1/2" Pebbles 1-1/2" - 1" Mix Sand 6 -14 & 16-30 100 BS mesh sand

Material and labour for spray painting of different sizes connecting pipes, valves, panels etc and its related items including writing letters etc as per colour code with one coat of primer and two coat of synthetic enamelled paint after making the surface and removing existing paint all as specified and directed

Material and labour for repairing, servicing and setting of programme of PLC installed at MH Panel Room for functioning of main Supply and DG Supply.

NOTE:- Amount of credit of Rs. 15560.00 for retrieved materials is mentioned in Schedule of Credit Page No 23 of tender documents in pdf form which will be deducted offline while acceptance of tender.