Military Engineer Services Tender

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Military Engineer Services - MES Tender

Works
Electrical Generators And Transformers
Electrical and Electronics
Eprocure
Opening Date9 Jul 2024
Closing Date5 Sep 2024
Tender Amount₹ 40,00,000 
Notes
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Costs

Description

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BOQ Items

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Repair/replacement of old unserviceable burnt out 33 KV oil immersed Tank CTs including taking out and disconnecting necessary connection complete all as speciffied and directed. The following details are as under :- (i) Ratio 40/20/5-5-1A. (ii) Core - I - 15 VA, CL 1.0 (iii) Core - II - 15 VA, 5P-10 (iv) Core - III - Class 'PS' vk 60 - 34V le30 mA at vk/4. (v) STC - 13.1KA for 1 Sec, (vi) Insulation level _ 36KV/70KV/170KVP (vii) Creepage Distance - 900 MM (Min) (viii) Tank Finish - PU Painted to light Grey Shed No 631 of IS 5. (ix) OGA Drg - C557T. (x) Standard - IS 2705-1992.

1

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Repair/maintenance of old unserviceable burnt out 11 KV PTs (Indoor type) copper wounding ratio three single phase of 11KV/3/110 V/3, class 0.5 - 3 with burden 5- VA and insulation level 28/75 confirming to IS - 3156 including taking out and disconnectin necessary connection complete all as specified and directed.

1

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Repair/maintenance of old unserviceable burnt out 11 KV Resin cast CTs (Indoor type) copper wounding ratio 100-50/5+5, class 1.0, 5P, 10 burden as per IS - 2705 including taking out and disconnectin necessary connection complete all as specified and directed.

1

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Repair/replacement of old unserviceable burn out control cable of size 2.5 Sqmm, 4 core for 33 KV control panels to 33 KV Vaccum circuit breaker (VCB) control panels including taking and disconnection necessary connection complete all as specified and directed

300

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M&L for servicing of HT 33 KV busbars at main 33 KV yard including replacement of defective components like Male/female jow, aligning of busbar 1/2/3 bay, inslulators as per site requirement including connecting up with necessary connector including almunium conductor as per existing size replacement of worn out spare parts and servicing/ oiling/greasing and cleaning of 33 KV VCB and Testing for smooth operation manual/ remote setting for healthy system, complete all as specified and directed. Note: Worn out minor parts shall be deemed to included in quoted rate.

1

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M&L for aluminium conductor steel reinforced (ACSR) as in over head conductor fixed to insulators mounted on HT poles/Bus bars with aluminium tapes for binding complete all as specified & as directed

1.5

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S&F mild steel cross arms, bracings, supports, clamps and back plates fabricated from structural steel sections including nuts, bolts, washers, welding, bending cold or hot, drilling holes for bolts, in any shape or size as indicated or directed and inclusive of one primer coat, one under coat and one finishing coat of paint complete including dismantling existing rusted steel sections, complete all as specified & directed.

1

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M&L for servicing of HT 33 KV control panels, detection of defective components, replacement of worn out spare parts and servicing/ cleaning of 33 KV control panels and Testing for smooth operation manual/ remote after caliberation of relay trough OEM and Test wing of UPPCL and resetting & generation of testing report by the primary injection set for 33 KV VCB for OC/EF ,parameter of relay setting for healthy system, complete all as specified and directed. Note: Worn out minor parts shall be deemed to included in quoted rate.

4

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M&L for servicing of HT 33 KV vaccum curcuit breaker (VCB) of existing capacity , detection of defective components, replacement of worn out parts and servicing/ cleaning of mechanical components after drawout of VCB trolly and testing for smooth operation manual/ remote after caliberation of relay trough OEM of VCB/Test wing of UPPCL and resetting & generation of testing report by the primary injection set for 33 KV VCB for OC/EF, parameter of relay setting for healthy system, complete all as specified and directed by Engr-in-Charge. Note: Worn out minor parts shall be deemed to included in quoted rate. Major parts shall be measured and paid separately under respective BOQ items.

4

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S&F in repair/replacement of spring Charging Motor suitable of 33 KV VCB 110 V-230 Volt AC supply for the opening and closing of contacts complete all as required and directed at site complete all as per sample.

2

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S&F in repair/replacement of Indicating lamp LED suitable for 33 KV as per existing capacity complete all as specified and directed.

5

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S&F in repair/replacement of Digital Voltmeter (0 to 33 KV size 96x96 mm class 0.5 , PTR 33000/rt3/110/rt3 complete all as specified and directed.

1

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NOTE:- Srl Item Nos 13 to 15 are for repairs/replacement 33 KV VCB spare parts of any make as directed by Engr-in-Charge.

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M&L servicing of 11 HT panel, detection of defective components, replacement of worn out parts and servicing/ cleaning of mechanical components after drawout of VCB trolly and Testing for smooth operation manual/ remote after caliberation of relay through OEM of VCB/Test wing of UPPCL and resetting & generation of testing report by the primary injection set for 11 KV VCB for OC/EF, parameter of relay setting for healthy system, complete all as specified and directed by Engr-in-Charge. Note: Worn out minor parts shall be deemed to included in quoted rate. Major parts shall be measured and paid separately under respective BOQ items.

11

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S&F in repair/replacement of spring Charging Motor suitable of 11 KV VCB 110 V-230 Volt AC supply for the opening and closing of contacts complete all as per sample at site and directed.

3

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S&F in repair/replacement of vaccum intrupter bottle as per existing capacity of VCB 110 V-230 Volt AC supply for the opening and closing of contacts complete all as per sample at site and directed.

3

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S&F in repair/replacement of Indicating lamp LED suitable for 11 KV as per existing capacity complete all as specified and directed.

10

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S&F in repair/replacement of space heater 60 watt 230 Volt AC supply with thermostat complete all as specified and directed.

12

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S&F in repair/replacement of digital Voltmeter (0 to 12 KV size 96x96 mm class 0.5, PTR 11000/rt3/110/rt3 complete all as specified and directed.

4

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S&F in repair/replacement of 3 phase Over current and earth fault relay with High set and RS -485 port, CT rating 1Aor 5A field selectable, IDMT & definite time characteristics • Last 30 trip data recording with date and time complete ,operating voltage 18-240 VAC/DC Make :- ABB/siemens/L&T MC61CnX/ Ashida.

3

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NOTE:- Srl Item Nos 17 to 22 are for repairs/replacement 33 KV VCB spare parts of any make as directed by Engr-in-Charge.

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M&L for boring of holes under road, pavement, hard standing by trenchless technology using ultra sounding technique and necessary machine including HDPE pipe of 150 mm dia suitable for 0.4 Mpa working pressure complete all as specified and directed..

80

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M&L for horizontal boring under Road, pavement, hard standing complete for inserting GI pipe light grade of size 80/100 mm dia all as specified and directed. Note :- GI pipe shall be measured and paid seperately

36

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M&L for 80 mm bore tubes/pipes, light grade, galvanised with all fitting laid in trenches or inserting in horizontal boring, complete all as specified and as directed.

32

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M&L for detection of pin point fault in HT cable 33/11 KV (burried in ground/under road/path up to depth of 1.5 m) by cable fault locating machine comprising impulse generator,acoustic fault locator and reflectometer (laptop based) complete all as specified and as directed by Engr-in-Charge. Notes-(i) Cable fault locating machine to be arranged at site with in 12 hrs after intimation (ii) Earth work will be included in quoted rate. (iii) Cost of transpotation in unit rate is deemed to be included.

8

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Supply and laying or fixing jointing and testing 11 KV (E) system XLPE insulated, screened , PVC bedded, galvanised steel strip or wire armoured, electric power cables ISI 7098 marked with aluminium conductor, 11000 Volts ( earthed), laid under floor/ground or fixed on wall complete of cable size 240 Sqmm 3 core complete all as specified and directed.

110

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Supply and laying or fixing jointing and testing 11 KV (E) system XLPE insulated, screened , PVC bedded, galvanised steel strip or wire armoured, electric power cables ISI 7098 marked with aluminium conductor, 11000 Volts ( earthed), laid under floor/ground or fixed on wall complete of cable size 95 Sqmm 3 core complete all as specified and directed.

374

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Supply and laying or fixing jointing and testing 11 KV (E) system XLPE insulated, screened , PVC bedded, galvanised steel strip or wire armoured, electric power cables ISI 7098 marked with aluminium conductor, 11000 Volts ( earthed), laid under floor/ground or fixed on wall complete of cable size 120 Sqmm 3 core complete all as specified and directed.

320

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M&L for cable jointing kit for 11 KV (E) grade cable for indoor end termination heat shrink type complete with jointing material and accessories suitable for XLPE armoured aluminium conductor cable of size 95 sqmm 3 core complete all as specified and directed.

8

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M&L cable jointing kit for 11 KV (E) grade cable for out door end termination heat shrink type complete with jointing material and accessories suitable for XLPE armoured aluminium conductor cable of size 95 sqmm 3 core complete all as specified and directed.

8

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M&L cable jointing kit for 11 KV (E) grade cable for straight through heat shrink type complete with jointing material and accessories suitable for XLPE armoured aluminium conductor cable of size 95 sqmm 3 core complete all as specified and directed.

15

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M&L cable jointing kit for 33 KV (E) grade cable for out door end termination heat shrink type complete with jointing material and accessories suitable for XLPE armoured aluminium conductor cable of size 300 Sqmm 3 core complete all as specified and directed.

1

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M&L cable jointing kit for 33 KV (E) grade cable for out door straight through heat shrink type complete with jointing material and accessories suitable for XLPE armoured aluminium conductor cable of size 300 Sqmm 3 core complete all as specified and directed.

1

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M&L for painting of 33/11 KV Main Receiving Station switch yard including preparation of surface of Steel Structure , removal of dust etc and applying two coat of aluminium paint complete all as specified and directed.

1

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M&L for handling, transportation of transformers of capacity up to 1000 KVA of any make, model & type including hoisting, taking down from pole (pole mounted) or plinth mounted by any means mechanically pulley/mechanical crane, transportation to workshop for repair/maint. Reinstallation of Transformer in position pole mounted/plinth mounted including connecting all cable, earth lead, clamps and channels etc as per site requirement all as directed.

5

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Labour only for opening of top cover and allied parts of transformer of cap up to 1000 KVA lifting of Core for repair , preheating charges for copper coils, assy of core coil assy including assy of copper coils, Tapping connections , insulation on Tap leads with insulation paper ,star connection by new EC grade copper on HV & LV side ., Baking charges for transformer job for each proper IR value in vacuum Chamber (Auto Clave), refitting of HV / LV bushing and transformer accessories with top cover, M&L for painting of transformer tank having hot oil resistant paint inside complete all as specified and directed. Note for item No 35 & 36 : (i) If any damage to transformer/OH line/cables occur during handling, transportation or during hoisting/lifting, the same will be rectified by the contractor without any extra cost to the department. (ii) Spare parts required at work shop like trasformer oil, core winding etc shall be measured and paid seperately under respective items of schedule.

5

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M&L for changing of Old / Burnt Copper HV winding by new EC grade copper coils with complete including insulation material of transformer complete all as specified and directed.

500

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M&L for changing of Old / Burnt Copper LV winding by new EC grade copper coils including striping out of Insulation of LV Windings and reinsulation of Coil with insulating material of transformer for any type and capacity of transformers complete all as specified and directed.

320

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M&L transformer oil having di-electric strength of 40 to 60 KV as per IS complete for top up/ replacement all as specified and as directed. (Oil should be supplied in sealed barrel of Power/Transol brand) Note: Oil shall be filled in the transformers/stabilizers to be repaired or installed at site at different locations.

3000

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M&L for dehydration/Filteration of transformer oil at site by means of centrifuging machine in order to improve dielectric strength of oil as per IS-355. Breakdown voltage should not be less than 50 KV complete all as specified and directed.

20000

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M&L for disconnecting the transformer of capacity up to 1000 KVA indoor/outdoor from HT/LT side carefully at site, for top overhauling of transformer dismantling carefully and removing primary and secondary terminals, top cover, conservator tank, neutral earth strips and draining out transformer oil to the required level and storing carefully in cleaned containers, cleaning of terminals, supply and replacing the 5 mm thick rubberised cork sheet gasket for tank top cover, repair of transformer oil leakages from HT/LT bushing,and reassembling the complete, reconnecting the HT/LT supply cable ends at the site and testing complete all as specified and directed. Note : (i) If any damage to transformer/OH line/cables occur during handling, transportation or during hoisting/lifting, the same will be rectified by the contractor without any extra cost to the department. (ii) Spare parts required at site shall be measured and paid seperately under respective items. (iii) If T&P for lifting of material is required at site deemed to incude as unit rate.

4

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Supply and fix LV porcelain bushing of transformer 1.1KV/250 Amp with metal parts brass as per IS 3347 part iii and 4 Nos hexagonal nuts, complete all as specified and directed.

5

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All as per ser item No 43 hereinbefoe capacity 1.1KV /400 Amp

2

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All as per ser item No 43 hereinbefoe capacity 1.1KV /630 Amp

1

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All as per ser item No 43 hereinbefoe capacity 1.1KV /1000 Amp

1

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Supply and fix HV porcelain bushing of transformer 12KV /250 Amp with metal parts brass as per IS 3347 part iii and IS 2009, complete all as specified and directed.

5

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M&L for hammer tone spray painting of transformer 11 KV/433 volts indoor/outdoor type of capacity 63 KVA to 100 KVA, including cleaning, scraping of exposed surfaces with shade as approved including writing MES number and machine number with black paint, letters 15mm wide and 50mm height complete all as specified and directed.

6

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All as per item No 48 but hereinbefore of Capacity 125 KVA to 250 KVA

5

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All as per item No 48 but hereinbefore of Capacity 300 KVA to 400 KVA

5

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All as per item No 48 but hereinbefore of Capacity above 400 KVA to 750 KVA

2

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Supply and fix in repair Digital temperature meter Flush type (CT operated ) complete all as specified and directed.

2

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Supply and Replacement of silica gel breather assembly of capacity 1.5 MVA to 1.6 KVA complete all as specified and as directed.

3

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All as item No 53 but for transformer capacity 400 KVA to 750 KVA

4

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All as item No 53 but for transformer capacity 250 KVA to 315 KVA

6

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All as item No 53 but for transformer capacity 63 KVA to 200 KVA

6

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Comprehensive maintainance / testing of 11 KV RMU as per existing make including painting as per existing colour and checking of circuit wiring, tightening of loose connections, replacement of burnt out wiring thimbles, setting of numerical relays O/C & E/F, ensuring health test by primary injection at site including minor spare parts etc and submission of test report to the Engr-in-charge, complete all as specified and directed.

17

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Supply and fixing set consisting of 3 HV- Back up fuse Link for three phases indoor type conforming to IEC 60282-1 suitable for fixing in 11 KV RMUs Make- ABB (for load up to 250 KVA) of current rating (capacity) 10A having short circuit rating not less than 63KA Make ABB Cat No 1YMB531035M0002 complete all as specified and directed.

3

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Supply and fixing set consisting of 3 HV-Back up fuse Link for three phases indoor type conforming to IEC 60282-1 suitable for fixing in 11 KV RMUs Make ABB (for load up to 250 KVA) of current rating (capacity) 16A having short circuit rating not less than 63KA Make ABB Cat No 1YMB531035M0003 complete all as specified and directed.

3

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Supply and fixing set consisting of 3 HV-Back up fuse Link for three phases indoor type conforming to IEC 60282-1 suitable for fixing in 11 KV RMUs Make ABB (for load up to 250 KVA) of current rating (capacity) 25A having short circuit rating not less than 63KA Make ABB Cat No 1YMB531035M0004 complete all as specified and directed.

3

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M&L for Pruning of trees and branches along the HT/LT over head electric lines, surrounding of LT/HT poles, panels Sub-STN bldgs & transformers at different location, should be cleared upto 3mtr of outer edge of assests & removing/disposal of branches out side the line area . Note : Span of OH line will be measured and paid seperately.

120

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M&L Re-stretching, restraining ACSR conductor laid over, OH LT/HT line on steel/PCC poles after removing the binding from insulators, lowering the ACSR conductor or broken OH line due to any reason, jointing the broken conductor, Re-winding the ACSR with insulators including providing binding wire, jumpering & connecting the existing service cables after re-stretching/Re-straining to OH line & removing unavoidable sag in the lines, complete all as specified. Note : Span of OH line will be measured and paid seperately.

160

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M & L for Cleaning of the area with removing the green grass patches /Bushes/small ornamental plants/herbs from the complete area of 33 KV receiving station with suitable T&P and covering the area with suitable peables of suitable size dressing/cleaning the area complete and afterwards sparying the complete area with suitable herbicide to stop the growth of weeds and grass as desired and directed by Engr-in-charge.( Note: the complete Job will be done only after taking proper shut down of 33 KV HT Line. Shut Down will provided by the Dept. with Liasion of SED.) Note: Rate of cleaning of area to be done once in a three months is seemed to be included in quoated rate.

560

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Supply and fixing lightning arrestor of 30 KV metal oxide (Gap less type) heavy duty, self supporting station class having nominal discharge current 10 KA (peak), class II , insualation level 28/75KV suitable for 33 KV supply including necessary connections with complete all as specified and directed. Make : Raychem RPG , Oblum ,CG, Rashtriya

2

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Supply and fixing lightning arrestor of 09 KV metal oxide (Gap less type) heavy duty, self supporting station class having nominal discharge current 10 KA (peak), class II , insualation level 70/170KV suitable for 11 KV supply including necessary connections with complete all as specified and directed. Make : Raychem RPG , Oblum , CG, Rashtriya

2

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Dismantling air break GOD 33 or 11 KV switches vertical / Horizontal mounted including insulators and operating mechanism for repair / replacement of broken / worn out components and insulators etc at site all as spd ( spare parts / components will be measured and paid separately )

4

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S&F in repair/replacement of male contact / moving contact blade and fix contact jaw 200 / 400 amp , Tinned copper flexible jumper for GOD 11 KV per phase complete all as specified and directed.

3

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S&F in repair/replacement of male contact / moving contact blade and fix contact jaw 200 / 400 ampTinned copper flexible jumper for GOD 33 KV per phase complete all as specified and directed.

3

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S&F in repair/replacement of 33 KV Post insulator Porclain / Polymer complete all as specified and directed. Make-Jaipuria brother / raychem RPG / Atlas /Rashtriya

3

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S&F in repair/replacement of 11 KV Post insulator Porclain / Polymer complete all as specified and directed. Make-Jaipuria brother / raychem RPG / Atlas /Rashtriya

3

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Material and labour for earthing complete with galvanised steel earth plate electrode 60 cm x 60 cm x 6 mm thick burried directly in ground (earth pit not less than 2.25 metres deep below normal ground level) with top edge of the plate not less than 1.5 metre below normal ground level connected to galvanised iron earth strip 25 x 4 mm size (upto 7.5 metre from ground electrode) by means of copper/brass bolts, nuts, check nuts and washers all as shown in electrical plate No.3 of MES Schedule Part-I (2009), connected to earth test terminal block and testing on completion with and including 40mm bore light grade GI protection pipe for strip upto plingth protection, PCC pit in mix 1:3:6 type C1, with RCC 1:2:4 type B-1, 40 mm thick cover, reinforced with 6 mm dia MS bars 3Nos. both ways with lifting hook made out of 6 mm dia bar, watering arrangement with funnel and wire mesh and 20 mm bore medium grade GI watering pipe, common salt, charcoal filling and necessary excavation and earth work all as specified & directed.

6

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Material and labour for earthing complete with copper earth plate electrode 60 cm x 60 cm x 3.15 mm thick burried directly in ground (earth pit not less than 2.25 metres deep below normal ground level) with top edge of the plate not less than 1.5 metre below normal ground level connected to copper earth strip 20 x 3 mm size (upto 7.5 metre from ground electrode) by means of copper/brass bolts, nuts, check nuts and washers all as shown in electrical plate No.3 of MES Schedule Part-I (2009), connected to earth test terminal block and testing on completion with and including 40mm bore, light grade GI protection pipe for strip upto plingth protection, PCC pit in mix 1:3:6 type C1, with RCC 1:2:4 type B-1 40 mm thick cover, reinforced with 6 mm dia MS bars 3 Nos. both ways with lifting hook made out of 6 mm dia bar, watering arrangement with funnel and wire mesh and 20 mm bore medium grade GI watering pipe, common salt, charcoal filling and necessary excavation and earth work all as specified & directed.

6

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Excavation in trenches in any type of soil not exceeding 1.5 mtr deep and not exceeding 1.5 mtr wide for laying of cables, RCC poles/stays and struts etc or /getting out cable cover and stacking for reuse/ credit , trimming sides and forming bottom surface all as specified and directed at site.

183

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Returning, filling in including spreading, levelling, watering and well ramming in layers not exc 25 cm in soft/loose soil complete all as specified and directed.

128

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Removing surplus excavated soil nexc 50 mtr and depositing where directed at a level n-exc 1.5 mtr above the starting point complete all as specified and directed.

55

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M&L for dry sand cushioning to underground cables with 8 CM thick before laying of cables and 15 CM thick after laying and stretching of Cable complete all as specified and directed. Note: Only punned thickness i.e. 18 CM shall be measured and paid.

37

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Supply and laying un-reinforced precast concerete cable caver, class HVP, type 2 flat size 250mmx150mm x 40 mm for covering to under ground cable laid flat transversally width equal to the lenth of the cable complete all as specified and directed.

2250

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M&L SF6 gas for refilling in electrical switchgears including disconnecting and refixing the same after complete the job complete all as specified and directed Note : Cost of necessary T&P deemed to be included in unit quoted rate.

35

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S&F in repair/replacement of HT 11 KV tape 20mm width and 25 Mtr length in different colour complete all as specifed and directed

120

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S&F in repair/replacement of tinned fuse wire 22 guage or as required at site complete all as specified and directed

10

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