Military Engineer Services Tender

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Military Engineer Services - MES Tender

Works
Electrical and Electronics
Electrical Works
Eprocure
Opening Date10 Jan 2024
Closing Date7 Feb 2024
Tender Amount₹ 49,80,000 
Notes
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Costs

Description

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Documents
REPAIR OF POWER CONTROL GEAR ASSEMBLIES, CABLE, MCCB, ACB PAINTING OF ASSEMBLIES, EARTHING AND MISC WORK WEST SIDE AND REPAIR/MAINT OF VOLTAGE STABILIZER, INDOOR PANEL, SAFETY SYSTEM OF INSTALLATION REROUTING OF CABLE AND CONNECTED WORKS UNDER GE (E) AGRA
Particular_Specifications
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BOQ Items

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Supply & laying of best quality of bricks locally available sub class 'B' bricks (old size) for cable protection cover laid flat and dry in trenches over the cable prependicular to the direction of cable complete all as specified and as directed.

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Re-laying of old serviceable bricks as in cable protection cover, laid flat and dry in trenches over the cable length of brick laid prependicular to the direction of cable complete all as specified and as directed. Note:- Old serviceable bricks obtained from taking down old cable of item Nos 8.00 & 9.00.

2

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M&L for local sand coushioning with dry and clean over and under the cable for protection of cable , 80 mm sand laid before laying the cable 150 mm sand after laying the cable and filling the sand in cable duct of inside the sub station building complete all as specified and directed.

40.5

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S & F in repair of double wall corrugated pipes as per IS 16025 Part 24 of following sizes :-

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DWC pipe (6mtr length) of 63 mm of outer dia and 50 mm inner dia.

520

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DWC split pipe (2mtr length) of 120 mm of outer dia and 102.5 mm inner dia.

1050

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Taking out old serviceable/unserviceable LT UG cables of size 10 to 95 Sq mm 3.5/4 Core from trenches, poles/walls/ducts and floor including taking out old unserviceable/serviceable bricks covers/GI pipe of any size from trenches for removing from site or cleaning for re-laying (after necessary repair/jointing) the cable complete all as specified and as directed.

1685

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Taking out old serviceable/unserviceable LT/HT UG cables of size 120 to 400 Sq mm 3/3.5/4 Core from trenches, poles/walls/ducts and floor including taking out old unserviceable/serviceable bricks covers/GI pipe of any size from trenches for removing from site or cleaning for re-laying (after necessary repair/jointing) the cable complete all as specified and as directed.

1060

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Laying only and connection of serviceable XLPE LT UG cable PVC insulated , bedded armoured heavy duty electric cable 1100 volts grade with aluminium conductor of following sizes laid in trenches or fixed on walls/floor/pole complete all as specified and as directed.

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10 sqmm to 70 Sqmm 3.5/4 core.

210

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95 sqmm to 400 Sqmm 3.5/4 core.

220

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Supply and Laying XLPE LT UG cable PVC insulated , bedded armoured heavy duty electric cable 1100 volts grade with aluminum conductor of the following sizes laid in trenches or fixed on wall/floor/poles complete all as specified and as directed :-

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25 Sq mm 4 core.

510

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50 Sq mm 3.5 core.

395

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70 Sq mm 3.5 core.

250

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95 Sq mm 3.5 core.

320

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120 Sq mm 3.5 core.

280

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240 Sq mm 3.5 core.

250

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Supply and Laying XLPE HT UG cable PVC insulated , bedded armoured heavy duty electric cable 11000 volts grade with aluminum conductor of the size 120 Sqmm, 3 core laid in trenches or fixed on poles complete all as specified and directed.

310

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Supply and fixing in replacement of battery charger SMPS based 30V, 150AH complete all as specified and directed.

1

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M&L for dismantling the cable connection of four pole ACB of capacity upto 1250 Amp, 415V 50Hz of as per existing make, strip opening the ACB, inspecting the parts for serviceability/overhauling complete and carrying out the following repairs/maintenance:- (a)   Cleaning the insulation parts including bushing with with CTC solution. (b) Checking the alignment and condition of movable and stationary contacts and adjust them all as per manufacturer’s instructional manual. (c) Check the bolts,nuts,washers,cotter pins and all terminal connections are in place and tightening and replacement of the worn out parts. (d) Check arc chutes for damage. (e) Clean and lubricate the operating mechanism with a non-hardening grease for the wearing surfaces, Adjust breaker operating mechanism all as per manufacturer’s instructional manual. (f) Checking/inspecting shunt trip coil for serviceability and replacing the same if required. (g) checking control device free for operation. (j) Check after servicing the circuit breaker to verify the contacts move to fully opened and fully closed positions, that ther is an absence of friction and that the electrical operation is functional. Note: The rate quoted deemed to be inclusive of T&P and minor spares like lubricants, nuts/bolts/washers/ pins etc. Major spares like shunt release & trip coil etc will be measured & paid separately as supply only under relevant schedule items.

2

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Supply only auxiliary contact block suitable for ACB of 630 A to !250 Amps complete all as specified and directed.

1

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Supply only arcing contacts (fixed/moving) suitable for ACB of 630 A to !250 Amps complete all as specified and directed.

1

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Supply only arc chutes (for 415 V) suitable for ACB of 630 A to !250 Amps complete all as specified and directed.

1

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Supply only shunt release (240/415V AC) or suitable for ACB of 630 A to 250 Amps complete all as specified and directed.

1

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Supply only cluster contact suitable for ACB of 630 A to 250 Amps complete all as specified and directed.

1

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Supply only trip oil or suitable for ACB of 630 A to 250 Amps complete all as specified and directed.

1

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M & L for servicing and testing of HT Breaker ( Outdoor ) 11 KV . 630 Amp -1000Amp including opening, checking, cleaning with CTC, cleaning wiping of insulating components, primary & secondary circuit, spouts, busbars, supports, CT, PT, check oil leakge, cleaning contact tips, cover the exposed portion of busbar with HT tape & heat shrinkable sleeves, cleaning of bushes, spout insulators for visible crack, tightness old fasteners holding moving contacts, check & correct the buffer gap adjusment & mechanism settings, testing, cleaning & overhauling of complete operating mechanism for smooth functioning, checking of control panel wiring for operation & protection for tripping & closing & rectifying the defects including deoxidizing of all electrical contacts replacement unserviceable wiring with ferrule & lugs, including caliberation and testing of relay by primary injection method complete and resetting of relay and proper alignment of mechanical system of breaker including necessary minor parts for smooth functioning complete all as specified & directed by Engr in charge. Notes :- (i) The quoted rates of the contractor includes for fixing the serviceable parts in position and replacement of unserviceable parts with new parts. The new replaced parts shall be measured and paid for separately under appropriate item of Sch `A’ as `supply only'.

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Supply only following spare parts for 11 KV VCB, 400/630 Amps capacity of Make: Crompton Greaves, conforming to the respective cat part given as under :- (Note :(i) Fixing & testing element of following item is deemed to be included under Sch `A’ item No 1 above. (ii) Quantity of under mentioned items is tentative and contractor shall have no claim on account of variation of qtys or non execution of any of the item )

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Support insulator.

3

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Isolating contact assembly 400/630 amps.

4

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Terminal bushing for 400/630 amps breaker.

2

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Fixed contact block 400/630 Amps.

2

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Set of 3 Nos SPOUT bushing with CC parts (contact plug) upper 630/800 Amps).

2

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Set of 3 Nos SPOUT bushing with CC parts (contact plug) lower 630/800 Amps).

2

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Space heater.

1

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Closing spring assembly.

2

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Vaccum intruppter type VL-35409 C2 or as per sample.

6

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M & L for fault detection machine to detect and rectify underground LT cable fault including disconnecting the cable and rectify the fault including necessery earth work and reconnected to the existing postion complete all as specified and directed. Notes : (i) All T&P and other acceseries required for checking and finding of fault in cable shall be provided by the Contractor (ii) Charges/rent of the fault locating mobile machine, operator, engineer, electricians etc shall be deemed to included rate quoted by Contractor.

8

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M & L for fault detection machine to detect and rectify underground HT cable fault including disconnecting the cable and rectify the fault including necessery earth work and reconnected to the existing postion complete all as specified and directed. Notes : (i) All T&P and other acceseries required for checking and finding of fault in cable shall be provided by the Contractor (ii) Charges/rent of the fault locating mobile machine, operator, engineer, electricians etc shall be deemed to included rate quoted by Contractor.

10

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Disconnecting and taking out old Unsrviceable HT joint and Supply , jointing and testing cable jointing kit of 11 KV (Earthed) grade cable for straight through, cold shrinkable type complete with all jointing material and accessories suitable for 3 core XLPE armoured aluminium conductor cable of 95 to 120 sqmm size complete all as specified and directed.

11

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Disconnecting and taking out old Unsrviceable HT joint and Supply , jointing and testing cable jointing kit of 11 KV (Earthed) grade cable for indoor termination, cold shrinkable type complete with all jointing material and accessories suitable for 3 core XLPE armoured aluminium conductor cable of 95/120 sqmm size complete all as specified and directed.

6

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Disconnecting and taking out old Unsrviceable HT joint and Supply , jointing and testing cable jointing kit of 11 KV (Earthed) grade cable for outdoor termination, cold shrinkable type complete with all jointing material and accessories suitable for 3 core XLPE armoured aluminium conductor cable of 95/120 sqmm size complete all as specified and directed.

8

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Supply and fixing MCCB thermal magnetic adjustable type 80 to 100 % of the following sizes on existing LT panel board including taking out of old unserviceable MCCB from the LT panel board complete all as specified and as directed :-

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MCCB 4 pole , 630 amp rating of 36 KA.

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MCCB 4 pole , 400 amp rating of 36 KA.

4

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MCCB 4 pole , 250 amp rating of 25 KA.

5

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MCCB 4 pole , 200 amp rating of 25 KA.

5

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MCCB 4 pole , 160 amp rating of 16 KA.

5

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MCCB 4 pole , 125 amp rating of 16 KA.

6

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MCCB 4 pole , 100 amp rating of 16 KA.

6

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M&L for straight through jointing kit suitable for LT 1100 volts cable (earthed) for out door , heat shrinkable type complete with jointing material and accessories suitable for XLPE armoured aluminium conductor cable complete all as specified and directed of the following sizes :-

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25 to 50 Sqmm 3.5 core.

5

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70 to 120 Sqmm 3.5 core.

5

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150 to 240 Sqmm 3.5 core.

2

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M&L for End jointing kit suitable for LT 1100 volts cable (earthed) for out door , heat shrinkable type complete with jointing material and accessories suitable for XLPE armoured aluminium conductor cable complete all as specified and directed of the following sizes :-

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25 to 70 Sqmm 3.5 core.

10

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95 to 185 Sqmm 3.5 core.

15

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240 to 400 Sqmm 3.5 core.

10

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Supply, installation, testing and commissioning in replacement of feeder pillar box, kisok outdoor type floor mounted factory fabricated weather and vermin proof protection class IP 54 made out of 3.15 mm thick outer cell and 2mm thick ineer cell, MS sheet CRCA sheet on angle iron 50x50x6 mm frame of size suitable to incorporate following accessories with front and rear opening doors, fully compartment wise , having seven tank treatment process with thickness not less than 60microns with paint shade RAL 7035 provided with suitable gasket to make it dust/vermin proof, handle type locking arrangement powder coated internally and externally shall have channel base of appropriate size and mounted on pcc foundation of size as required or approved by manufacurers in PCC 1:3:6 type C-2 using 40 mm graded crushed stone aggregate as recommended by manufacturer or directed by Engr-in-charge including earth work complete comprising of following:-

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INCOMING :- (a) MCCB capacity 400 amp, 4 pole, 415V, 36 KA , Ics=Icu=100% Thermal magnetic adjustable type, - 1 No. (b) Busbar chamber comprising 4 Nos made of aluminium strip of capacity 600 Amps with PVC insulated & PVC sheathed with colour coding. (c) Multifunction digital panel meter with LCD display flush mounting type of size 96x96 mm, accuracy class 1, suitable for CTs with secondary current 5A-01 Nos. (d) Indicator lamp LED based (RYB) - 01 Nos. OUTGOING :- (a) MCCB capacity 200 amp, 4 pole, 415V, 25 KA Thermal magnetic adjustable type complete with spreader links - 01Nos. (b) MCCB capacity 160 amp, 4 pole, 415V, 16 KA Thermal magnetic adjustable type complete with spreader links - 02 Nos. (c) MCCB capacity 63 amp, 4 pole, 415V, 16 KA Thermal magnetic adjustable type complete with spreader links - 01 Nos. All accessories pre-wired with suitable size PVC insulated copper conductor cables for control wiring and PVC insulated copper strips of appropriate size for circuitss as per standard engineering practice and required at site.

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Supply, installation, testing and commissioning in replacement of feeder pillar box, kisok outdoor type floor mounted factory fabricated weather and vermin proof protection class IP 54 made out of 3.15 mm thick outer cell and 2mm thick ineer cell, MS sheet CRCA sheet on angle iron 50x50x6 mm frame of size suitable to incorporate following accessories with front and rear opening doors, fully compartment wise , having seven tank treatment process with thickness not less than 60microns with paint shade RAL 7035 provided with suitable gasket to make it dust/vermin proof, handle type locking arrangement powder coated internally and externally shall have channel base of appropriate size and mounted on pcc foundation of size as required or approved by manufacurers in PCC 1:3:6 type C-2 using 40 mm graded crushed stone aggregate as recommended by manufacturer or directed by Engr-in-charge including earth work complete comprising of following:-

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INCOMING :- (a) MCCB capacity 630 amp, 4 pole, 415V, 36 KA , Ics=Icu=100% Thermal magnetic adjustable type, - 1 No. (b) Busbar chamber comprising 4 Nos made of aluminium strip of capacity 900 Amps with PVC insulated & PVC sheathed with colour coding. (c) Multifunction digital panel meter with LCD display flush mounting type of size 96x96 mm, accuracy class 1, suitable for CTs with secondary current 5A-01 Nos. (d) Indicator lamp LED based (RYB) - 01 Nos. OUTGOING :- (a) MCCB capacity 400 amp, 4 pole, 415V, 36 KAThermal magnetic adjustable type complete with spreader links - 01No. (b) MCCB capacity 200 amp, 4 pole, 415V, 25 KA Thermal magnetic adjustable type complete with spreader links - 01 No. (c) MCCB capacity 160 amp, 4 pole, 415V, 16 KA Thermal magnetic adjustable type complete with spreader links - 01 No. (d) Spare - 01 No. All accessories pre-wired with suitable size PVC insulated copper conductor cables for control wiring and PVC insulated copper strips of appropriate size for circuitss as per standard engineering practice and required at site.

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Supply, installation, testing and commissioning in replacement of feeder pillar box, kisok outdoor type floor mounted factory fabricated weather and vermin proof protection class IP 54 made out of 3.15 mm thick outer cell and 2mm thick ineer cell, MS sheet CRCA sheet on angle iron 50x50x6 mm frame of size suitable to incorporate following accessories with front and rear opening doors, fully compartment wise , having seven tank treatment process with thickness not less than 60microns with paint shade RAL 7035 provided with suitable gasket to make it dust/vermin proof, handle type locking arrangement powder coated internally and externally shall have channel base of appropriate size and mounted on pcc foundation of size as required or approved by manufacurers in PCC 1:3:6 type C-2 using 40 mm graded crushed stone aggregate as recommended by manufacturer or directed by Engr-in-charge including earth work complete comprising of following:-

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INCOMING :- (a) MCCB capacity 630 amp, 4 pole, 415V, 36 KA , Ics=Icu=100% Thermal magnetic adjustable type, - 1 No. (b) Busbar chamber comprising 4 Nos made of aluminium strip of capacity 900 Amps with PVC insulated & PVC sheathed with colour coding. (c) Multifunction digital panel meter with LCD display flush mounting type of size 96x96 mm, accuracy class 1, suitable for CTs with secondary current 5A-01 Nos. (d) Indicator lamp LED based (RYB) - 01 Nos. OUTGOING :- (a) MCCB capacity 320 amp, 4 pole, 415V, 36 KA Thermal magnetic adjustable type complete with spreader links - 01Nos. (b) MCCB capacity 200 amp, 4 pole, 415V, 25 KA Thermal magnetic adjustable type complete with spreader links - 02 Nos. (c) MCCB capacity 100 amp, 4 pole, 415V, 16 KA Thermal magnetic adjustable type complete with spreader links - 01 Nos. All accessories pre-wired with suitable size PVC insulated copper conductor cables for control wiring and PVC insulated copper strips of appropriate size for circuitss as per standard engineering practice and required at site.

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Supply & fixing in replacement of 400 Amp aluminium busbar outdoor type floor mounted factory fabricated weather and vermin proof protection class IP 54 made out of 3.15 mm thick outer cell and 2mm thick ineer cell, MS sheet CRCA sheet on angle iron 50x50x6 mm frame of size suitable to incorporate following accessories with front and rear opening doors, having seven tank treatment process with thickness not less than 60microns with paint shade RAL 7035 provided with suitable gasket to make it dust/vermin proof, handle type locking arrangement powder coated internally and externally shall have channel base of appropriate size and mounted on pcc foundation of size as required or approved by manufacurers in PCC 1:3:6 type C-2 using 40 mm graded crushed stone aggregate as recommended by manufacturer or directed by Engr-in-charge including earth work complete .

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Supply & fixing in replacement of 200 Amp aluminium busbar outdoor type floor mounted factory fabricated weather and vermin proof protection class IP 54 made out of 3.15 mm thick outer cell and 2mm thick ineer cell, MS sheet CRCA sheet on angle iron 50x50x6 mm frame of size suitable to incorporate following accessories with front and rear opening doors, having seven tank treatment process with thickness not less than 60microns with paint shade RAL 7035 provided with suitable gasket to make it dust/vermin proof, handle type locking arrangement powder coated internally and externally shall have channel base of appropriate size and mounted on pcc foundation of size as required or approved by manufacurers in PCC 1:3:6 type C-2 using 40 mm graded crushed stone aggregate as recommended by manufacturer or directed by Engr-in-charge including earth work complete .

5

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Supply,installation, testing and commisioning in replacement of canopy headed HT 11k volt grade, 3 phase, AC, 50 cycle, feeder pillar box, factory made outdoor pedestal type double door, IP 65 protection with incoming and outgoing cable alloy fabricated out of 3.15 mm thick CRCA sheet with powder coated painting in side and outside of approved shade, locking arrangement with 02 Nos 19 mm dia lock with keys, two earthy terminal suitable cable gland for all incoming and outgoing cable grouting of feeder pillar box 30 cm above ground level by providing 90 cm long angle iron of size 50x50x6 mm welded on all the four comers embedded in PCC (1:2:4) using 20 mm graded stone agg upto 30 cm deep and 45 cm above from normal ground level complete all as specified and directed incl following components:- (a) The panel will be having aluminium busbar of size 50x10 mm duly insulated with heat shrinkable sleeves with porcelain HT long post insulator 11KV, complete all as pecified and directed.

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Dehydration and Filtration of existing transformer oil in transformers (33 KV system step down to 33/11 KV and 11 KV system step down to 11/0.433 KV) by centrifuging machine on site at different locations without disturbing the power supply system. The machine continuously run round the clock till obtaining the dielectric strength of oil 60 KV minimum 2.5 mm gap and carrying out IR test of primary and secondary of transformer including commissioning and testing of transformers after topping up with new transformer oil complete all as specified and directed. Note:- New Transformer oil for topping up shall be measured in relevant items of Sch "A".

1400

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Supply, heating and filling/topping up/replacement of transformer insulating oil EHV grade having dielectric strength not less than 60 KV (R.M.S) at 2.5 mm gap high viscosity in transformer confirming to IS-335 of 1983 complete all as specified and directed.

1600

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M&L for disconnecting all incoming and outgoing electric connection of stabilizer, opening from top and taking out U/S parts. Taking out transformer oil for repair of voltage stabilizer and repouring after repair of stabilizer.

4

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Supply only following parts for replacement of stablizer parts. Note :- Spare parts shall be renewed and paid separately under respective items :-

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Push button switch.

2

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Auto manual switch.

2

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DPDT switch.

2

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micro switch.

2

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Panel lamp.

2

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Potentiometer.

2

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Voltmeter (Digital/Analog).

2

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Amp meter with C.T. (Digital/Analog).

2

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Electronicc circuit card (P.C.B).

2

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Micro processor based control card for each phase.

2

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P.C.B. holder.

2

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Trigger Transformer.

2

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Rotary Switch 5 Amp for RYB Phases.

2

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Servo motor 3 K.G torque.

2

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Servo motor 10 K.G torque.

2

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R.C. network for 3KG motor.

1

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R.C. network for 10KG motor.

1

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Carbon Brush.

2

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Service charges upto 150 KVA per unit.

2

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M & L for shifting of servo voltage stablizer upto 150 KVA by disconnecting incoming and outgoings and dismantled from existing postion and re-located at new position by connecting incoming and outgoings with all connected accessories complete.

4

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Servicing of LT panel board to check the main incoming LT MCCB , and replace the unserviceable parts and ensure the performance of panel, check the incoming and outgoing MCCBs terminals and removing unserviceable MCCBs, burnt busbars, unserviceable indicator lamps, unserviceable Ammeter, unserviceable Volt meter and fixing proper hanging front and rear openings replace burnt thimples with new, ensure that there is no loose connection on panel, providing cable glands including taking out cable from tenches/loop and reconnect in same after repair for as per required quantity and marking locations of out going feeder complete all as specified and as directed. Note :- Spare parts shall be renewed and paid separately under respective items.

5

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Supply only of multifunction meter suitable for measuring volt, Ampere, Power factor,frequency fixed in existing LT Panel based including connection etc complete all as specified and directed.

5

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Material & labour for earthing with galvanised steel earth plate electrode 60cm x 60cm x 6.00mm thick burried directly in ground vertically at a depth not less than 2.25 metre below normal ground level with top edge of earth plate at a depth not less than 1.5 metre below normal ground level, earth plate surrounded from all sides by 15 cm thick packed layer of charcoal dust and common salt filling in alternate layers and electrode connections by using galvanised iron strip of 32x6 mm as earthin lead (upto the body of the equipment) by means of bolts, nuts, check nuts and washers made of galvanised iron and thimbles and protected by medium 40 mm dia GI pipe connected to main switch board or main control board or equipment and GI pipe medium grade 20mm bore for watering and including funnel, wire mesh, 40mm thick RCC pit cover reinforced with 8mm dia TMT bar at 75c/c both ways and lifting arrangement by providing handles (02 Nos) of 12mm dia MS round bar and PCC chamber pit with PCC (1:3:6) type C-1 (using 20mm graded stone aggregate) including excavation and earth work in soft/loose soil, returning, filling in with excavated soil and disposal of surplus spoil to a distance not exceeding 50m and shown in electrical Plate No 3 of SSR 2009 (Part-I) complete all as specified and directed.

27

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Preparation of surface of LT steel poles 9 meter long, cross arms clamps etc for painting and M &L for painting with one coat of superior quality aluminum paint on exposed surface of poles and street light bracket mounted on the poles,junction box etc and making black strip upto1.5 Mtr height from ground level and writing pole Nos etc. written on it with black synthetic enamel paint compete all as specified and directed.

350

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M&L for spray painting of feeder pillar boxes complete with existing colour one coat of primer and two coat of synthetic enamel paint by spray painting to achiev smooth and uniform finish incl removal of existing paint,filling up cavities and writing of MES no with black paint complete all as specified and directed.

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