Military Engineer Services Tender

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Military Engineer Services - MES Tender

Works
Electrical and Electronics
Electrical Works
Eprocure
Opening Date4 Jun 2024
Closing Date25 Jun 2024
Tender Amount₹ 47,00,000 
Notes
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Costs

Description

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BOQ Items

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DO_NOT_SHOW

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All as per item No. 3 above but DG Sets of capacity 500/ 625/750/1010 KVA.

7

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Disconnecting all electrical cable connections and taking down the dynamo assembly from DG sets of capacity 200/250/320/380/437.5 KVA to carry out repairs and complete overhauling the dynamo including replacing the unserviceable parts like carbon brushes, bearings, armature, burnt out coils etc., reassembling and refixing the dynamo assembly to its original position and reconnecting all disconnected cable connections including testing complete all as specified and as directed.

5

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All as per item No. 5 above but DG Sets of capacity 500/625/750/1010 KVA.

8

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S&F panel mounting type battery charger with transformer diode operated, 24 Volts, 10 Amps, input range 170V to 270V including taking down old unserviceable one complete all as specified and as directed. Make : NHP/ELAK

10

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S&F lead acid battery 180 AH, 12 Volts, 25 plates complete with first charge of battery including taking down old unserviceable one complete all as specified and as directed. MAKE: EXIDE EXPRESS/AMARON

16

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S&F lead acid battery 200 AH, 12 Volts, 25 plates complete with first charge of battery including taking down old unserviceable one complete all as specified and as directed. MAKE: EXIDE EXPRESS/AMARON

2

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Draining out fuel from the fuel tank upto 1500 litres capacity and keeping it in separate container, disconnecting the outlet fuel lines and taking out the fuel tank for cleaning, both internally and externally by removing all the accumulated dust/ sediments, leak testing the tank and welding/ brazing, including painting the external surfaces of the tank with spray gun machine after preparation of old painted surface with one coat of black synthetic enamel paint and refixing the tank to its original position, replacing the drain plug and PVC pipe protected with steel flexible pipe including GI clamps, calibrating the fuel tank, marking the tank in white paint, arresting leakage in the GI delivery line by replacing the necessary GI fittings, refilling the drain out fuel back into the tank and provision of one Godrej make 7-lever pad lock complete all as specified and as directed.

20

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S&F Start/stop push button for control panel necessary mounting arrangement including taking down old unserviceable one complete all as specified and as directed.

3

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S&F Lube oil cooler for DG SET including taking down old unserviceable one complete all as specified and as directed.

3

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Maintenance of DG set of capacity 50 KVA and carrying out ‘B’ check and replacement of ‘B’ check kit filters such as oil filter, by-pass filter, fuel filter, CR element and CR plates complete with ‘O’ rings and draining of burnt out engine oil and topping up with the new engine oil complete including testing by Authorized dealer complete all as specified and as directed. Note: Engine oil shall be measured and paid separately under relevant items of this BOQ. Make of DG set: KIRLOSKAR/ CUMMINS /GREAVES

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All as per item No. 13 above but DG Set of capacity 100 KVA.

2

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All as per item No. 13 above but DG Set of capacity 125 KVA.

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All as per item No. 13 above but DG Set of capacity 200 KVA.

1

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All as per item No. 13 above but DG Set of capacity 250 KVA.

3

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All as per item No. 13 above but DG Set of capacity 320 KVA.

4

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All as per item No. 13 above but DG Set of capacity 380 KVA.

2

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All as per item No. 13 above but DG Set of capacity 437.5 KVA.

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All as per item No. 13 above but DG Set of capacity 500 KVA.

10

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All as per item No. 13 above but DG Set of capacity 625 KVA.

2

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All as per item No. 13 above but DG Set of capacity 750 KVA.

2

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All as per item No. 13 above but DG Set of capacity 1010 KVA.

1

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S&F safety air filter element and primary air filter element with necessary ‘O’ rings for the DG sets of capacity upto 380 KVA including taking down old unserviceable one complete all as specified and as directed.

6

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S&F inner and outer air cleaning element with necessary ‘O’ rings for the DG sets of capacity 500/625 KVA including taking down old unserviceable one complete all as specified and as directed.

6

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S&F inner and outer air cleaning element with necessary ‘O’ rings for the DG sets of capacity 750/1010 KVA including taking down old unserviceable one complete all as specified and as directed.

2

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SUPPLY ONLY engine oil SAE 15W 40 for DG Set of any capacity. Make: SERVO/CASTROL/BHARAT

2100

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SUPPLY ONLY Coolant Additive Concentrate (CAC) ratio 1:4 for DG Set of any capacity Make: SERVO/FLEETGUARD

500

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S&F Water pump assembly including taking out old unserviceable one complete all as specified and as directed.

10

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S&F Lube Oil Pump assembly including taking out old unserviceable one complete all as specified and as directed.

10

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S&F Electric water temperature gauge of range 40° to 120°C, 24 Volts including taking out old unserviceable one complete all as specified and as directed.

8

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S&F Electric water temperature gauge of range 40° to 120°C, 12 Volts including taking out old unserviceable one complete all as specified and as directed.

8

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S&F in Lube oil temperature gauge ELE -40°-150°/160° C for DG sets including taking out old unserviceable one complete all as specified and as directed.

8

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S&F fly wheel assembly including taking out old unserviceable one complete all as specified and as directed.

8

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S&F water separator including taking out old unserviceable one complete all as specified and as directed.

8

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S&F turbo charger including taking out old unserviceable one complete all as specified and as directed.

5

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S&F fuel return pipe to tank, rubber material, 1/2 inch dia including taking out old unserviceable one complete all as specified and as directed.

12

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S&F fuel pipe 1/2 inch dia rubber material wire braided for DG set including taking out old unserviceable one complete all as specified and as directed.

12

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S&F Air delivery bend for DG set including taking out old unserviceable one complete all as specified and as directed.

6

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S&F fuel pipe 1/2 inch dia iron material wire braided including taking out old unserviceable one complete all as specified and as directed.

20

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S&F radiator fan plastic material for DG Set including taking out old unserviceable one complete all as specified and as directed.

14

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S&F 24 volts Starter Motor Assembly for DG sets including taking out old unserviceable one complete all as specified and as directed.

12

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M&L for Renewal/replacement of 'V' belts for 100KVA to 1010KVA capacity DG sets as per existing size and model complete all as directed and specified. Make :- FENNER/ DUNLOP

15

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M&L for Renewal/replacement of fan belts for 100KVA to 1010KVA capacity DG sets as per existing size and model complete all as directed and specified. Make :- FENNER/ DUNLOP

15

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M&L for Renewal/replacement of Dynamo belts for 100KVA to 1010KVA capacity DG sets as per existing size and model complete all as directed and specified. Make :- FENNER/ DUNLOP

15

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S&F fuel feed pump for DG including taking out old unserviceable one complete all as specified and as directed.

10

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S&F oil pressure transducer suitable upto 750 KVA DG set including taking out old unserviceable one complete all as specified and as directed.

12

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S&F battery terminal cable of size 50 Sqmm single core, multi stranded copper conductor including taking out old unserviceable one complete all as specified and as directed.

16

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S&F brass/ copper lugs, open type, heavy duty, suitable for 50 Sqmm cable including taking out old unserviceable one complete all as specified and as directed.

60

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S&F brass/ copper battery terminal, heavy duty, suitable for 180 AH, 12/24 Volts lead acid battery including taking out old unserviceable one complete all as specified and as directed.

50

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M&L for preparation of old painted surfaces of body and MS channel foundation of diesel generating sets of 100 KVA to 750 KVA capacity and applying one coat of synthetic enamel paint (First quality) by spray painting over a coat of red oxide primer complete all as specified and as directed. Make of paint: Asian Paints/ Berger/Nerolac

10

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S&F Stop solenoid 12 Volts for DG Set including taking out old unserviceable one complete all as specified and as directed.

3

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S&F Stop solenoid 24 Volts for DG Set including taking out old unserviceable one complete all as specified and as directed.

6

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S&F digital panel meter, multi function having the parameters of voltage, current, frequency, power factor, operated in 3 phase 415 volts AC with CTs including taking out old unserviceable one complete all as specified and as directed. Make : L&T/C&S

5

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M&L in repair Exhaust pipe of DG set of any capacity by unscrewing nuts and bolts and taking down the pipe with muffler removing the burnt out asbestos rope and well wrapping with new aluminium metal cladding with glass wool including cleaning the silencer, and fixing the same in its original position incl taking down old unsv one complete all as specified and directed

3

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Disconnecting all water connections, exhaust connections and dismantling top of the head for DG Sets and removing all unserviceable items, servicing of rocker arms, tappets, inlet valves, exhaust valves, injectors, push rods etc., replacement of intake gasket, head gasket, tappet cover gasket, rocker cover gasket, exhaust manifold gaskets, water manifold 'O' ring, grinding of valve seat, refixing the top head of DG sets including testing and checking of engine timing, calibration of injectors, calibration of fuel pumps complete all as specified and as directed for Upto 437.5 KVA DG Setcapacity

2

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All as per above but 500 KVA and up to 1010 KVA DG Set

3

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S&F automatic voltage regulator (AVR) Model: TAVR-10/TAVR-20/TAVR-14 Cat part No. 2H.811.32.0.00 including testing complete all as specified and as directed. Make of DG set: CUMMINS/GREAVES/KIRLOSKAR

12

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Disconnecting and taking out LT ACB draw out type, 630 to 1600 amps capacity of make ABB/MERLIN GERINN/CROMPTON GREAVES/SIEMENS/L&T/GE/ C&S from the existing LT panel boards, overhauling the ACBs including cleaning of contacts, removing the carbon deposits, conditioning of spring charge mechanism, taking down all defective accessories, repair/replacement of earth fault release, over current release, trip coil, under voltage coil etc., repair/overhauling of draw out mechanism, greasing and lubricating all moving and fixed parts, removing dust in the ACBs by means of air blowers and refixing and reconnecting the ACBs back in position in the panel board and testing complete all as specified and as directed. NOTE: Spare parts will be measured and paid separately as SUPPLY ONLY under relevant items of this BOQ.

36

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SUPPLY ONLY closing coil, common for 630A-1600A capacity ACB. MAKE: As per Serial item No. 60 above

15

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SUPPLY ONLY under voltage trip device without delay, common for 630A-4000A capacity ACB. MAKE: As per Serial item No. 60 above

10

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SUPPLY ONLY shunt release, common for 630A-1600A capacity ACB. MAKE: As per Serial item No. 60 above

10

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SUPPLY ONLY Earth fault release. MAKE: As per Serial item No. 60 above

10

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SUPPLY ONLY trip induction switch both manual and fault induction. MAKE: As per Serial item No. 60 above

12

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SUPPLY ONLY position indication switch. MAKE: As per Serial item No. 60 above

12

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SUPPLY ONLY main isolating contacts (jaw contacts) for ACB rating 16D/16N. MAKE: As per Serial item No. 60 above

10

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SUPPLY ONLY main fixed contacts (upper terminals) for ACB rating 16D/16N. MAKE: As per Serial item No. 60 above

10

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Checking & repairs to AMF panel up to 1010 KVA capacity such as faulty relays, contactors, logic units, HRC fuses and wiring connections and testing complete all as specified and as directed. NOTE: Spare parts will be measured and paid separately as SUPPLY ONLY under relevant items of this BOQ.

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SUPPLY ONLY relays 24/12 volts for AMF panels. MAKE: L&T/SIEMENS/INDO ASIAN

24

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SUPPLY ONLY relays 12/12 volts for AMF panels. MAKE: L&T/SIEMENS/INDO ASIAN

15

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SUPPLY ONLY auxiliary contactors with logic units. MAKE: L&T/SIEMENS/HAVELLS

20

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S&F in replacement of Line Voltage Monitors (LVMS) of existing make to DG set of 100 KVA to 1010 KVA capacity listed parameters including testing complete all as specified and as directed.

10

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M&L disconnecting & removing the unserviceable AC wiring from AMF panel of DG set of any type/any make/any model/any capacity and rewiring with the same with suitable new copper wire to existing guage wire by providing flexible pipe including making all electrical connections as per OEM recommendation for satisfactory completion of job & replacement of electrical/electronic spares and testing etc complete all as specified and directed. NOTE: (i) The unit rate quoted deemed to be inclusive of new copper wire. (ii) Electrical/Electronic spares shall be measured & paid separately under relevant items of this BOQ.

12

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Supply only Over/Under voltage relay as per existing one. Make: L&T

12

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Supply only Single phase preventer as per existing one. Make: Minilec/GIC

8

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Supply only PLC based AMF relay unit as per existing one. Make: L&T

3

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M&L for removing and shifting Fresh Water Pump upto 1010 KVA DG to Workshop for repairs and calibration by replacement of necessary spare parts and reconditioning, refixing back in its original position and testing complete all as specified and as directed

6

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M&L for disconnecting all connections & removing the PT pump from engine 200 KVA to 750 KVA DG set and transporting to OEM authorised service center and calibration of PT pump for maximum efficiency by replacement of PT Pump kit, gear gasket etc., refixing and connecting back in its original position and testing complete all as specified and as directed

4

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M&L for removing and shifting fuel injection pump from engine of DG set of capacity 200 KVA to 750 KVA to an authorised service centre for servicing, calibration and to adjust by replacing the un serviceable worn-out spares with new appropriate make of minor spares to tune up for maximum efficiency, refixing and connecting back in its original position and testing complete all as specified and as directed. NOTE: Major spares required shall be measured and paid separately under relevant items of this BOQ.

6

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Supply only orfice for DG set of capacity 100 KVA to 437.5 KVA as per existing make and model.

3

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Supply only Barrel and Plunger for DG set of capacity 100 KVA to 437.5 KVA as per existing make and model.

3

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Supply only FIP bearing for DG set of capacity 100 KVA to 437.5 KVA as per existing make and model.

3

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Supply only orfice for DG set of capacity 500 KVA to 750 KVA as per existing make and model.

3

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Supply only Barrel and Plunger for DG set of capacity 500 KVA to 750 KVA as per existing make and model.

3

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Supply only FIP bearing for DG set of capacity 500 KVA to 750 KVA as per existing make and model.

3

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S&F self starter motor, 24 volts of make LUCAS or its equivalent approved by OEM suitable for DG set of capacity 200 KVA to 750 KVA including connecting electrically/ mechanically as per recommendations of OEM including taking out old unserviceable one complete all as specified and directed.

3

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S&F self starter motor, 12 volts of make LUCAS or its equivalent approved by OEM suitable for DG set of capacity upto 200 KVA including connecting electrically/ mechanically as per recommendations of OEM including taking out old unserviceable one complete all as specified and directed.

1

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M&L for disconnecting all electrical & mechanical connections, dismantling engine from 100 KVA to 250 KVA DG sets, transporting to OEM Authorised service center for complete overhauling, replacing unserviceable wornout spares with new appropriate make minor spares & major spares, refixing and connecting back in its original position and testing complete all as specified and as directed. NOTES: 1. The unit rate quoted is deemed to be including manpower required for dismantling, assembling, loading/unloading, Crane charges for transporting engine to workshop and back after repairs. 2. Major spares required shall be measured and paid separately under relevant items of this BOQ.

1

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Supply only Gear fuel Pump

1

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Supply only Total Gasket Set

1

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Supply only Core & cooler set

1

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Supply only Shaft rocker arm

1

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Supply only Oil seal

1

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Supply only Ball Bearing set

1

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Supply only Main Bearing set (STD)

1

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M&L for disconnecting all electrical & mechanical connections, dismantling engine from 320 KVA to 750 KVA DG sets, transporting to OEM Authorised service center for complete overhauling, replacing unserviceable wornout spares with new appropriate make minor spares & major spares, refixing and connecting back in its original position and testing complete all as specified and as directed. NOTES: 1. The unit rate quoted is deemed to be including manpower required for dismantling, assembling, loading/unloading, Crane charges for transporting engine to workshop and back after repairs. 2. Major spares required shall be measured and paid separately under relevant items of this BOQ.

1

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Supply only Gear fuel Pump

1

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Supply only Total Gasket Set

1

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Supply only Core & cooler set

1

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Supply only Shaft rocker arm

1

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Supply only Oil seal

1

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Supply only Ball Bearing set

1

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Supply only Main Bearing set (STD)

1

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Material and labour for repairs to Alternator of Upto 200 KVA capacity DG Set, transporting the same to the OEM authorised service center/work shop and carrying out the repairs such as taking out the burnt out winding and rewinding the alternator with copper wire of same guage turns and weight, checking of commentator, brushes complete and refixing the same in its existing position after transporting back to the site and connecting up electric connections with suitable lugs complete and testing all as specified and directed. Note: Copper winding material will be measured and paid seperately under relevant Item

1

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Above 250 KVA and upto 380 KVA Capacity.

1

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Above 437.5 KVA and upto 1010 KVA Capacity.

2

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Supply only High conductivity copper conductor winding material including necessary insulation material as requred for complete all as specified and directed.

280

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S&F Speed Controller (Governor card) suitable for 100 KVA to 750KVA DG sets including taking down old unserviceable one complete all as specified and directed.

3

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S&F Actuator suitable for 100 KVA to 750KVA DG sets including taking down old unserviceable one complete all as specified and directed.

2

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S&F Fuel Sensor suitable for 100 KVA to 750KVA DG sets including taking down old unserviceable one complete all as specified and directed.

2

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S&F in replacement of microprocessor based control unit suitable to DG set of any capacity with all listed parameters as per recommendation including testing complete all as specified and directed. Make : KIRLOSKAR /CUMMINS/GREAVES

2

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S &F in repair ,Door hinges of any capacity of DG Sets as suitable for existing one as specified and directed.Make Kisloskar

50

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S &F in repair ,Door lock of any capacity of DG Sets as suitable for existing one as specified and directed.Make Kisloskar

16

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Supply and topping up of distilled water suitable for lead acid batteries of 12 volts complete all as directed.

610

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