Indian Oil Corporation Limited Tender
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Indian Oil Corporation Limited - IOCL Tender
Civil And Construction
Transportation and Logistics
Pipe Line Project
Eprocure
Opening Date31 Dec 2024
Closing Date8 Jan 2025
Tender Amount₹ 1,50,75,445.13
Costs
EMD
₹ 38,000Document Cost
Refer DocumentsTender Fee
Refer Documents
Description
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Contact
Tender Id
2024_SRCHN_182839_1Tender No
SRPL24C050Tender Authority
Indian Oil Corporation Limited ViewPurchaser Address
-Website
http://https://www.iocl.com/
GEM & Bid Advisory Services
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Documents
Special_Instructions_to_the_Bidders_20230207_version_1a
BOQ Items
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12" x 16" x 300# Scraper barrel (Unit of measurement is EACH)
2
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262899.56
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8"X 12"x 300# Scraper barrel (Unit of measurement is EACH)
2
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151120.43
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Single Basket Type Strainer (As per actual Tonnage)
12
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353934.3
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Insulating Coupling Erection:, Taking delivery,shifting/transporting within station premises and installation of Insulating Coupling s of the following sizes and pressure class, at elevations specified in the drawing, checking resistance value by meggar test before and after erection levelling, aligning and checking, making welded connections to the piping, coating & wrapping and completing the work in all respects in accordance with the relevant drawings, manufacturer's installation instructions, specifications and instruc tions of Site Engineer / EIC.
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-
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12" x 300# Insulating Coupling
3
-
39912.23
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8" x 300# Insulating Coupling
2
-
17738.77
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"Above ground process piping: Taking delivery & transporting of pipes from designated stock pile location /Designated godown both from outside & inside station pr emises. Taking delivery of pipe fittings, steel flanges, spiral wound metallic gaskets & fasteners from designated location within s tation premises, transporting the same to site, fabrication and erection of above ground piping including cutting, edge preparation, bending, threading, lining up, welding and installing pipes and pipe fittings, flanges, elbows, equal and reducing outlet tees,conc entric/eccentric reducers, y-type strainers, drain funnels, vent pipes and tapping for instruments such as pressure gauges, thermal relief valves, thermowells etc., installing above ground at all elevations connecting with equipment nozzles, valves, vessels, in li ne instruments etc., welded and threaded pipe line of different pressure ratings, flushing pipes by water after cleaning by compress ed air, hydrostatic testing of each section to the specified pressure, draining the water, tie-in, final cleaning-up and dispoal of wastes and surpluses including providing all inputs such as labour, material, equipments and consumables necessary to perform the wo rk (other than those specifically under taken by the owner in this contract) and completing the work in all respects in accordance w ith the drawings, specifications and instructions of Site Engineer / EIC. Thickness and Grade mentioned in the item are for referenc e only and may vary. Payment shall be based on OD"
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12.75" OD x 0.375" WT APL 5L pipe. (Note: This item is for laying of aboveground pipe on pipe supports including trestles, inside a nd outside plant area. This includes installation of clamps as per requirement on the pipe supports).
189
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767900.23
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10.75" OD x 0.365" APL 5L pipe
298
-
1337990.2
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8.625" OD x 0.322"/0.375"/0.438" WT API 5L/ASTM A106/A333 pipe (Note: This item is for laying of aboveground heat traced and PUF ins ulated pipe on pipe supports including trestles, inside and outside plant area. This includes installation of clamps as per requirem ent on the pipe supports. Insulation for pipe joints is covered under separate SOR item)
175
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628247.34
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6.625" OD x 0.280" ASTM A 106 Pipe/A333
278
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923006.15
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4.5" OD x 0.237"WT ASTM A 106 Gr B/A333
50
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120656.18
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3.5" OD x 0.216"WT ASTM A 106 Gr B /A333
200
-
324714.76
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2.375" OD x 0.218"WT ASTM A 106 Gr B /A333
100
-
107581.78
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1.315" OD x 0.179"WT ASTM A 106 Gr B /A333
50
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37068.52
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Under ground piping for Process piping (with PU/3LPE Coating/ Heat traced and PUF insulated pipes): Taking delivery of bare Pipes, p ipe fittings, steel flanges, spiral wound metallic gaskets & fasteners from designated location within station premises transporting the same to site, fabrication and erection of underground piping including cutting, edge preparation, bending, threading, lining up and welding, excavating, trenching in all kind of soil to specific depths as indicated in drawings and installing pipes and all typ es of pipe fittings like flanges, elbows, equal and reducing outlet tees, concentric/eccentric reducers, drain funnels, vent pipe an d tapping for instrument such as pessure gauges, thermal relief valves, thermowells etc., underground at elevations indicated in the drawing connecting with equipment nozzles, valves, vessels, in-line instruments etc.,Cleaning exposed steel surfaces of Bare Pipes, Pipe Joints, Fittings, Flanges,equipment and valves etc. by sand blasting or with power wire brush (wherever sand blast cleaning is not possible) free of dust, grease, mill scales etc. and applying single layer polyurethane coating(PU) using 100% solvent free el astomeric plyurethane/ liquid epoxy, with approved materials,Equipment etc, holiday detection of the coating, cleaning of coated pip es by water flushing after cleaning by compresed air,hydrostatic testing of each section to the specified pressure, draining the wat er, tie-in, back filling, restoration of site final cleaning up and disposal of water and surpluses, providing all inputs such as la bour, materials equipment and consumable necessary to perform the work (other than those specifically undertaken to be supplied by the owner under the contract) and completing the work in all respects in accordance with the drawings, specifications and instructio ns of the Site Engineer / EIC. In case of 3LPE coated pipes, weld joints shall be PU coated.Thickness and Grade mentioned in the ite m are for reference only and may vary. Payment shall be based on OD. Note:- Charges for applying single layer polyurethane coating(P U) using 100% solvent free elastomeric plyurethane/ liquid epoxy for exposed steel surfaces of Bare Pipes, Pipe Joints, insulation for pipe joints, Fittings, Flanges, equipment and valves etc shall be paid under separate SOR Item.
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8.625" OD x 0.322"/0.375"/0.438" WT API 5L/ASTM A106/A333 pipe (Note: This item is for laying of underground heat traced and PUF ins ulated pipe)
100
-
362186.84
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6.625" OD x 0.280" ASTM A 106 Gr B/A333 Pipe -U/G
50
-
145914.67
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4.5" OD x 0.237"WT ASTM A 106 Gr B/A333 -U/G
50
-
106847.23
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3.5" OD x 0.216"WT ASTM A 106 Gr B/A333 -U/G
50
-
91237.6
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2.375" OD x 0.218"WT ASTM A 106 Gr B/A333 -U/G
50
-
65566.11
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1.315" OD x 0.179"WT ASTM A 106 Gr B/A333 -U/G
50
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58869.61
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Valves: Taking delivery of valves of all types and pressure rating from the designated location within station premises, transportin g the same to site, erecting above ground on preconstructed foundations or underground including earth work in excavation and fillin g for under ground valves at elevations specified in the drawings, priming and painting of above ground valves, PU Painting of under ground portions (if applicable) including all inputs, labour, material and consumable (other than those specifically undertaken to be supplied by the owner) and completing the work in all respects in accordance with the drawings, manufacturer's installation instr uctions and specifications and instructions of the Site Engineer / EIC.
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-
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MOV 300#
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-
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12" x ANSI 300# MOV W/W API 6D Ball Valve
3
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62169.73
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12" x ANSI 300# MOV F/F API 6D Ball Valve
3
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46559.46
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10" x ANSI 300# MOV F/F API 6D Ball Valve
19
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311961.3
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8" x ANSI 300# MOV W/W API 6D Ball Valve
2
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27631.02
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8" x ANSI 300# MOV F/F API 6D Ball Valve
2
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26270.41
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6" x ANSI 300# MOV F/F API 6D Ball Valve
17
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167473.92
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4" x ANSI 300# MOV F/F API 6D Ball Valve
2
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13135.22
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HOV 300#
-
-
-
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10" x ANSI 300# HOV F/F API 6D Ball Valve
3
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38799.57
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6" x ANSI 300# HOV F/F API 6D Ball Valve
3
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23730.25
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3" x ANSI 300# HOV F/F API 6D Ball Valve
10
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48886.1
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2" x ANSI 300# HOV F/F API 6D Ball Valve
104
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338944.05
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2" x ANSI 300# HOV W/W API 6D Ball Valve
25
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81476.94
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MOV 150#
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-
-
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10" ANSI 150# MOV F/F API 6D Ball Valve
10
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240711.03
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6" ANSI 150# MOV F/F API 6D Ball Valve
10
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153191.85
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HOV 150#
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-
-
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8" ANSI 150# HOV F/F API 6D Ball Valve
1
-
7406.47
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6" ANSI 150# HOV F/F API 6D Ball Valve
3
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36505.58
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3" ANSI 150# HOV F/F API 6D Ball Valve
5
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14698.49
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2" ANSI 150# HOV F/F API 6D Ball Valve
77
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166026.66
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2" x 2" Thermal Relief Valve F/F ANSI 300# x 150#
30
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90199.2
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2" x 2" Thermal Relief Valve F/F ANSI 150# x 150#
15
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57609.96
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1" x ANSI 800#/ 1500# HOV W/W BS 5351 BALL VALVE
5
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3859.72
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10" 300# Control Valve F/F
2
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45062.6
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6" 300# Control Valve F/F
2
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27037.58
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Installation and Commisioning of 12" x ANSI 300#, 3-Way Diverter Valve with actuator. This item includes all inputs for installation and successful commissioning including providing valve and actuator commissioning assistance services from the valve supplier.
1
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228931.94
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10"x ANSI 300# F/F BS-1873/BS EN ISO 15761 GLOBE Valve
2
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29980.61
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6"x ANSI 300# F/F BS-1873/BS EN ISO 15761 GLOBE Valve
2
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15906.49
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2"x ANSI 300# F/F BS-1873/BS EN ISO 15761 GLOBE Valve
4
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9764.97
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6"x8" Pilot operated Surge Pressure Relief Valve 150# F/F
1
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8230.38
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4"x6" Pilot Operated Surge Pressure Relief Valve 150# F/F
1
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6599.09
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"Radiographic Inspection: Inspection of welding by radiographic method on all types of piping including processing of films and interpreting the results of we ld quality and reporting the same to the Site Engineer together with recommendations as to the acceptability or otherwise of the wel ds, submitting the finished radiographic films as may be approved or directed by Engineer-in-Charge inclusive of supply of all peson nel, labour, materials, equipment, consumable, inputs, etc. and providing all services complete in all respects as envisaged in the contract documents. Note: i) Payment will be on the basis of number of welds of the respective size radiographed and shall be all inclusive for the complete job of radiographic inspection as envisaged in the contract document. ii) Radiography not involving full girth weld will be paid at 50% of the rate for full girth weld for the respective size. iii) For set-on type branch welding, the rate for radiography will be as applicable to the branch pipe size. iv) Repeat radiography of individual welds due to defective films or repair of welds shall be done at contractor's cost. In case where radiography is not possible: v) Verification by utrasonic testing shall be done at contractors cost. vi) Magenetic particle inspection as and where required shall be done at Contractors cost"
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12" NB Pipe Joints RT
380
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963535.37
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10" NB Pipe Joints RT
280
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591643.98
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8" NB Pipe Joints RT
150
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253561.35
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6" NB Pipe Joints RT
200
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245574.52
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4" NB Pipe Joints RT
80
-
92994.38
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3" NB Pipe Joints RT
100
-
77092.94
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2" NB Pipe Joints RT
500
-
328199.3
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1" NB Pipe Joints RT
30
-
14476.83
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Dismantling of Structures: Dismantling by opening joints or by gas cutting/ cold cutting (wherever required as per site condition) o f existing steel structural such as support for pipes, pipe fittings, valves, plate forms, walkways, stairways etc. including excava tion work wherever required handling, loading into truck for purpose of weighing, shifting to the designated location within the pum p station premises and handing over, completing the work in all respect as per drawings, instruction of the Site Engineer / EIC.
25
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361779.15
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"Dismantling of Piping (Aboveground): Dismantling of existing over ground piping works of all types and sizes by opening flange join ts or by gas cutting/ cold cutting or any other approved suitable means without damaging other portions of work. The job includes c utting the pipes to required sizes as directed, taking out valves, flanges, tees, bends, gaskets nuts, bolts etc. attached supports alongwith any instruments such as pressure gauge, temperature gauge etc. handling, transporting and storing at owner's designated st ore in safe manner to avoid damage including supply of all labour, materials, equipments, consumables etc. necessary to perform and complete the work in all respects as per drawings, instructions of the Site Engineer / EIC (payment shall be made on linear measure ment of dismantled piping including bends tees etc.). Note : The contractor shall indicate the piping system to be dismantled and shall take specific approval from the Site engineer befo re dismantling of pipe. Certain redundant pipes which in the opinion of the Owner need not be retrieived, those items shall not be d ismantelled. "
20
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385058.78
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"Dismantling of Piping (Underground): Dismantling the existing under ground piping, locating, retrieving including excavating the pr oper trenches by cutting the pipes without damaging other portions of work. The job includes cutting the pipes to required sizes as directed, taking out valves, flanges, tees, bends, gaskets, nuts, bolts etc., handling, transporting and storing at owner's designa ted store in safe manner to avoid damage including supply of all labour, materials, equipment consumables etc. necessary to perform and complete the work in all respects as per drawing, instructions of the Site Engineer / EIC. (Payment shall be made on the linear measurement of dismantled piping including bend, tees, reducers etc.). Note : The contractor shall indicate the piping system to be dismantled and shall take specific approval from the Site engineer befo re dismantling of pipe.Certain redundant pipes which in the opinion of the Owner need not be retrieived, those items shall not be di smantled."
20
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538333.46
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Development of As Built Drawings, Data Sheets etc.: Development of as built drawings, data sheets, system details covering all addit ional facilities incorporated under this project in the station and furnishing them as reference document. Additionally, electronic copy of the documents shall also be furnished in compact disks- (Koyali Refinery and Dumad)
1
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258111.49
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Temporary Barricading: Providing Temporary Barricading made of GI/ steel sheet with angle iron frame (40x40x6) in panels of 1.5 to 3 .0 m height including lateral/ vertical angle bracing/ steel beam at bottom for stability, earth filling up to 300mm height above gr ound level, maintaining the barricading during construction at site, removing the same and clearing site after construction complete in all respects as per instructions of Site Engineer.
300
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669077.7
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"Hook-up of New Piping with existing process Piping : Isolating the section by closing the valve and providing positive isolation with the help of suitable plates / spectacle blind, Dra ing of the section, water flushing,Cutting of portion of existing piping of required length by Cold cutting machine (to be arraged b y contractor)/ Opening of WNRF/SORF/Blind Flange trimming, grinding, beveling the edges, adding spool piece of required length/ Tee of the corresponding pipe size, thickness, adjoining and welding both the pipe ends ,or welding WNRF to pipe and bolting it with s pool pipe mating flange including supply of all inputs such as labour, materials, equipment, consumables etc. necessary to perform a nd complete the work in all respect as per specification and instruction of the Site Engineer / EIC. NOTE: i) This is a high precision work which is to be executing in minimum time so reduce operation downtime period taking all safety prec autions. Before start of work firm planning to be done in consultaion with EIC/ Site Engineer and contractor should mobile all requi red resources before start of work. ii) The job also include evacuation of product from the piping section after isolating the section and flushing with water and its d isposal. iii) Prior to start of work Party to prepare the complete scheme of hook up job and submit it to EIC/Site Engineer for approval and should carry out the job as per approved procedure."
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10" OD x 0.375" WT piping
4
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46802.15
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6" OD x 0.375" WT piping
4
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28081.26
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3.5" OD x 0.216" WT ASTM A 106/ASTM A 5 piping
4
-
13318.9
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"Supply and Erection of Structural Steel: Supplying at site, steel structural items such as steel plates, bars, MS gratings, chequer ed plates, angles, beams channels, commercial quality heavy pipes, C.I. Rollers, bolts & nuts, washers, grouting bolts, padding plat es etc., fabrication and erection of saddle supports and other type of supports for pipes manifolds and valves, fabrication and erec tion of platforms walkways, stairways etc., sand blast/ power brush cleaning, priming and painting the finished structures including supply of all other inputs such as labour, materials, consumable etc. necessary to perform and complete the work in all respect, in accordance with drawings, specifications and instructions of the Site Engineer / EIC "
15
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1674587.8
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CIVIL - DISMANTLING WORKS
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-
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DISMANTLING & DEMOLISHING :
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Demolishing cement concrete manually/ by mechanical means including disposal of material within 50 metres lead as per the directions of Engineer-in-Charge. [Notes: (1) Dismantling shall be allowed during day shift only & prior permission for the same shall be obta ined. (2) Providing of necessary covers/ barricades around the work area shall be done prior to dismantling operations] :
-
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-
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Nominal concrete 1:3:6 or richer mix (including equivalent design mix)
75
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133303.13
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Nominal concrete 1:4:8 or leaner mix (including equivalent design mix)
25
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27436.18
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Demolishing R.C.C. work manually/ by mechanical means including stacking of steel bars and disposal of unserviceable material within 50 metres lead as per the directions of Engineer-in-Charge. [Notes: (1) Dismantling shall be allowed during day shift only & prior permission for the same shall be obtained. (2) Providing of necessary covers/ barricades around the work area shall be done prior to dismantling operations. (3) Cutting of all reinforcement shall be done using hack saw or chiesel or any other method as approved by the Engineer-in-Charge]
20
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51859.11
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Demolishing brick work in cement mortar manually or by mechanical means including stacking of serviceable material and disposal of u nserviceable material within 50 metres lead as per the directions of Engineer-in-Charge. [Notes: (1) Dismantling shall be allowed du ring day shift only & prior permission for the same shall be obtained. (2) Providing of necessary covers/ barricades around the work area shall be done prior to dismantling operations]
20
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30073.72
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Dismantling steel work in single sections including dismembering and stacking within 50 metres lead in :
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-
-
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Dismantling steel work in built up sections in angles, tees, flats and channels including all gusset plates, bolts, nuts, cutting ri vets, welding etc. including dismembering and stacking within 50 metres lead. [Notes: (1) Dismantling shall be allowed during day sh ift only & prior permission for the same shall be obtained. (2) Providing of necessary covers/ barricades around the work area shall be done prior to dismantling operations. (3) Cutting of steel shall be done using hack saw or chiesel or any other method as approv ed by the Engineer-in-Charge.]
1000
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4236.2
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Dismantling manually/ by mechanical means including stacking of serviceable material and disposal of unserviceable material within 5 0 metres lead as per the directions of Engineer-in-Charge. [Notes: (1) Dismantling shall be allowed during day shift only & prior pe rmission for the same shall be obtained. (2) Providing of necessary covers/ barricades around the work area shall be done prior to d ismantling operations.(3) Adequate safety precautions shall also be taken care before commencement of any activity] :
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-
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Bituminous Road
150
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47051.91
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Dismantling of C.I. sluice valve including stacking of useful materials within a lead of 50 metres :
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-
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Disposal of building rubbish/ malba/ similar unserviceable, dismantled or waste materials by mechanical means, including loading, tr ansporting, unloading to approved municipal dumping ground or as approved by the Engineer-in-Charge, beyond 50 m initial lead, for a ll leads including all lifts involved.
50
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7102.42
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