Military Engineer Services Tender

Dismantling the self starter 12 / 24 Volts DC of DG sets and transporting to work shop for carrying out overhauling by replacing all unserviceable spares, reassembling and refixing the same to DG sets including testing complete all as specified and directed by Engineer-in-Charge. Note:- 1 Spares shall be paid vide respective shedule of items. 2. General service including carbon removal, cleaning of electrical connections, corrosion removal etc shall be deemed to be included in the quoted rates.

All as per item No. 1 here in before but for 40 KVA complete all as specified and directed by Engineer-in-Charge.

Supply only solenoid as per existing model of self starter 12/24 volts complete all as specified and directed by Engineer-in-Charge.

Supply and fix in replacement portable battery charger 12/24 V suitable for mounting in DG set of any capacity complete with electrical fittings complete all as specified and directed by Engineer-in-Charge.

Supply and replacement of rubber coupling nut bolt & washers of DG capacity 30 KVA to 62.5 KVA complete and alignment of DG set engine with alternator complete all as specified and directed by Engineer-in-Charge. Note : Cost T&P required for dismantaling of alternator and engine for replacement of rubber coupling will deemed to be included in quoted rate.

All as per item No. 1 here in before but for 25/30 KVA DG complete all as specified and directed by Engineer-in-Charge.

Taking out defective old flexible fuel pipe from DG set including supply and fix new flexible fuel pipe 15 mm suitable clips accsesories complete all as specified and directed by Engineer-in-Charge

Supply and fix in replacement oil sensor with fittings complete all as specified and directed by Engineer-in-Charge.

Supply only fuel injector suitable for Kirloskar-RB66T (FE) 82.5 KVA DG set as per OEM recommendation complete all as specified and directed by Engineer-in-Charge.

All as per item No. 1 here in before but for 100 KVA complete all as specified and directed by Engineer-in-Charge.

Complete repair of radiator Assy of DG sets 40 KVA to 62.5, by dismantlng, taking to workshop, cleaning fins and descaling complete including checking for leakage and repairing the leakage, soldering/brazing of broken tubes fixing back and testing complete all as specified and directed by Engineer-in-Charge

M & L for draining existing radiator, cleaning thoroughly the radiator fins by air blower recharging with coolant including replacement of all water hose pipes suitable for 30 KVA to 62.5 KVA DG Sets complete all as specified and directed by Engineer-in-Charge.

Supply only set of bearings as per existing model of self starter 12/24 volts complete all as specified and directed by Engineer-in-Charge

Supply only Engine oil 20W40 of complete all as specified and directed by Engineer-in-Charge.

Complete cleaning of fuel tank of DG set of capacity 250 KVA Kirloskar/Cummins including dismantling of tank,removal of rust/dust particles/carbon with suitable chemical, washing, drying complete with necessary painting job and refixing bacl complete all as specified and directed by Engineer-in-Charge.

M & L replacement of locks of doors of canopy of DG set af any capacity complete all as specified and as directed by Engineer-in-Charge.

Supply and replacement of battery maintenance free 12 volts 80 AH including initial charge and connected DC cable thimble nut, bolts etc including testing complete all as specified and directed by Engineer-in-Charge

Supply only Piston rings suitable for Kirloskar-RB66T (FE) 82.5 KVA DG set as per OEM recommendation complete all as specified and directed by Engineer-in-Charge.

Complete repair of radiator Assy of DG sets 100 KVA , by dismantlng, taking to workshop, cleaning fins and descaling complete including checking for leakage and repairing the leakage, soldering/brazing of broken tubes fixing back and testing complete all as specified and directed by Engineer-in-Charge

Note :(i) Amount of credit for retrieved materials is mentioned in Sch 'A' Section-II of tender documents in pdf form which will be deducted while acceptance of tender offline.

Complete cleaning of fuel tank of DG set of capacity 62.5 KVA to 100 KVA including dismantling of tank,removal of rust/dust particles/carbon with suitable chemical, washing, drying complete with necessary painting job and refixing back complete all as specified and directed by Engineer-in-Charge.

Supply and installed testing, commissioning in replacement of AVR suitable for 62.5 KVA to 250KVA DG Set complete all as specified and directed by Engineer-in-Charge

M&L for earthing complete with galvanized steel earth plate electrode 600mm x 600mm x 6mm thick buried directly in ground (earth pit not less than 2.25 meters deep below normal ground level) with top edge of plate not less than 1.5 meter deep below normal ground level connected to galvanized earth strip 32x6 mm as earthing lead by means of bolts, nuts, check nuts and washers of galvanized iron or steel all as shown in electrical plate No 5 of SSR part I connecting to earthing test point and testing on completion with and including PCC pit in mix 1:3:6 type c1 with RCC 1:2:4 type B-1, 40mm thick cover reinforced with 6mm dia MS bars 3 Nos both ways with lifting book made out of 6mm dia bar, watering arrangement with funnel and wire mesh and 20mm bore medium grade GI watering pipe, common salt and charcoal filling, necessary excavation and earth work, and 40mm light grade protection pipe complete all as specified & directed by Engineer-in-Charge.

All as per item No 7 here in before but for 250 KVA DG Sets complete all as specified and directed by Engineer-in-Charge.

Supply and fixing in replacement MCCB, 100 Amps, 4 pole, 415 Volts, rupturing capacity not less than 25 KA, Icu=100% with built in protection function for overload, short circuit and double break fast tripping mechanism complete with spreader link including thimbles, nuts, bolts, washers etc. making including incoming and outgoing connection complete all as specified and directed by Engineer-in-Charge.

Supply and fixing in replacement PVC insulated multistranded copper conductor cable as per existing length and capacity each soldered with 02 Nos gun metal battery terminals for 12 Volts DC supply suitable for 40 KVA to 100 KVA complete all as specified and directed by Engineer-in-Charge

All as per item No 19 here in before but for 100 KVA to 250 KVA DG Sets complete all as specified and directed by Engineer-in-Charge

Supply and topping up of coolent for DG set in sealed container Make as reccomended by OEM of DG Set complete all as specified and directed by Engineer-in-Charge

Supply only Oil FIltre suitable for Kirloskar-RB66T (FE) 82.5 KVA DG set as per OEM recommendation complete all as specified and directed by Engineer-in-Charge.

M&L general service of starter panel of DG set of Cap 40 kVA to 250 KVA including relplacement of minor spares, relays, fuse, replacement of faulty wirings,cleaning of carbon, repair of electric connections testing complete all as specified and as directed by Engineer-in-Charge.

Supply only commutator set as per existing model of self starter 12/24 volts complete all as specified and directed by Engineer-in-Charge.

Repair /overhauling including servicing of DG set 82.5 KVA Kirloskar- RB66T (FE) including disconnecting engine alternaltor assembly,self starter alternator , silencer complete,air cleaner, fuel injection pump, injector assembly complete, cylinder head, inlet/exhaust valve, valve guide and seals, tappets, cam & cam assembly, piston cylinder liners, connecting rods fuel pump governor ignition switch board, cooling system, lubrication system, radiator assembly, exhaust manifold,engine oil sump, replacement of defective engine sleeve, piston, piston rings, o-rings, gaskets, fuel injectors, gaskets, replacement of fuel and oil filters, topping up of coolent, necessary fabrication/welding work, overhauling of fuel pump, cleaning carbon inside exhaust manifold, removing carbon from suction/exhaust valves, replacement of v-belts, replacement of hose pipes, repair/balancing of engine-alternater coupling, replacement, reassembling the same back to original position and testing complete all as specified and directed by Engineer-in-Charge. Note: 1)Piston, piston sleeves, piston rings, O-rings, fuel injectors, head gasket, fuel and oil filters shall be measured and paid in seperate schedule of items. 2) Minor items like v-belts, hose pipes, coupling rubbers etc are deemed to be included in quoted rate of this item. 3) Misc works including replacement of defective electric connections, engine tuning, etc are deemed to be included in this item.

S&F in replacement three phase off load changeover 415 V 315 amps complete with suitable outdoor panel IP 65 protection made out of CRCA mild steel sheet, single door with lock arrangement and grouting on ground including all necessary electrical connections with accessories complete all as specified and directed by Engineer-in-Charge.

Supply only fuel filtre suitable for Kirloskar-RB66T (FE) 82.5 KVA DG set as per OEM recommendation complete all as specified and directed by Engineer-in-Charge.

M/L for Maintenance and servicing of DG Set of capacity 250 KVA complete including following :- (a) Replacement of Engine oil. (b) Supply and replacment of fuel filter set (d) Supply and replcement of lubricating oil filter set (e) Supply and replacment By pass filter set (f) Checking & cleaning air cleaner (g) Check and topping up coolant level (h) Checking the starting batteries and filling with electrolyte/Distilled water to maintain the required specific gravity. Cleaning of Battery terminals & applying petroleum jelly to battery terminal posts & brass connectors (j) Checking and cleaning exhaust system including removing of deposited carbon in exhaust pipe. (k) Adjustment /setting of V Belt and fan belts to the desired tension, tightening all the bolts and nuts to the required torque etc, cleaning the DG Set with accessories as prescribed by the manufacturer (l) Testing of DG set at connected load all as directed by the Engr in charge. Note (a) Fuel filter, oil filter, bypass filter, water filter, petroleum jelly, waste cloth, seal, gaskets etc are to be provided by the contractor and the cost is deemed to be included in quoted rate. (b) Coolent for topping up & Engine OIl measured and paid saparetly (c) Spares/filters of make reccomended by OEM will only be used for servicing of DG set.

Supply and fix in replacement MCCB 4 pole 160 Amps,25 KA, 415 Volts AC supply complete all as specified and directed by Engineer-in-Charge.

Supply only head gasket suitable for Kirloskar-RB66T (FE) 82.5 KVA DG set as per OEM recommendation complete all as specified and directed by Engineer-in-Charge

Supply only armature coil as per existing model of self starter 12/24 volts complete all as specified and directed by Engineer-in-Charge

Supply and fixing in replacement PVC insulated multistranded copper conductor cable as per existing length and capacity each soldered with 2 nos gun metal battery terminals for 24 Volts DC supply suitable for 250 KVA DG Sets complete all as specified and directed by Engr-in-Charge.

All as per item No. 1 here in before but for 62.5 KVA complete all as specified and directed by Engineer-in-Charge.

Supply and installed testing, commissioning in replacement of AVR suitable for 30 KVA to 50 KVA DG Set complete all as specified and directed by Engineer-in-Charge

Supply and fix in replacement of power contactor 100 Amp with fitting suitable for AMF panel 100 KVA including all necessary fittings complete all as specified and directed by Engineer-in-Charge

All as per item No. 1 here in before but for 50 KVA complete all as specified and directed by Engineer-in-Charge.

Supply and fixing in replacement MCCB, 63 Amps, 4 pole, 415 Volts, rupturing capacity not less than 10 KA, Icu=100% with built in protection function for overload, short circuit and double break fast tripping mechanism complete withspreader link including thimbles, nuts, bolts, washers etc. making including incoming and outgoing connection complete all as specified and directed by Engineer-in-Charge.

Taking out defective fuel injection pump of DG set Cap 30 KVA to 62.5 KVA , transporting to work shop and cleaning of injectors nozzles and overhauling complete including calibrating and re-fixing the same including testing the DG Set to the entire satisfaction complete all as specified and directed by Engineer-in-Charge

M & L for repairing, welding work for doors of main body and making good for the canopy of DG set of any capacity including ,painting with existing colour after surface preparation complete all as specified and directed by Engineer in charge

Supply only O-RIngs suitable for Kirloskar-RB66T (FE) 82.5 KVA DG set as per OEM recommendation complete all as specified and directed by Engineer-in-Charge.

Supply only Engine Cylinder Piston suitable for Kirloskar-RB66T (FE) 82.5 KVA DG set as per OEM recommendation complete all as specified and directed by Engineer-in-Charge.

Supply only set of carbon brushes as per existing model of self starter 12/24 volts complete all as specified and directed by Engineer-in-Charge

Supply only Engine Sleeve suitable for Kirloskar-RB66T (FE) 82.5 KVA DG set as per OEM recommendation complete all as specified and directed by Engineer-in-Charge

All as per item No 27 here in before but for 100 KVA to 250 KVA DG Sets complete all as specified and directed by Engineer-in-Charge

All as per item No 7 here in before but for 100 DG Sets complete all as specified and directed by Engineer-in-Charge.

Supply and replacement of battery maintenance free 12 volts 150 AH including initial charge and connected DC cable thimble nut, bolts etc including testing complete all as specified and directed by Engineer-in-Charge