Military Engineer Services Tender
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Costs
EMD
₹ 40,000Document Cost
₹ 500Tender Fee
Refer Documents
Summary
Repair Maint And Servicing Of Stand By Diesel Engine Driven Dg Set And Its Connected Misc Items In The Aor Of Age E/m-i Under Ge (army) No. 1 Jodhpur
Description
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Contact
Tender Id
2025_MES_692301_1Tender No
GE/JODH (A) NO 1- OF 2024-25 (9277/E8)Tender Authority
Military Engineer Services ViewPurchaser Address
-Website
http://http://mes.gov.in/
GEM & Bid Advisory Services
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BOQ Items
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(c) 400 KVA
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(d) 500 KVA
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Servicing of the DG set should be followed as per the instructions given under:
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Checking and rectifyng of (i) Battery charging system , level up Electrolite and specific gravity. (ii) Leakage in fuel lines & connections of fuel pump.
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(iii) Leakage of Lub. Oil and cooling system, hose pipe & connection, belts tension, fan hub drive pully and water pump and cleaning of water separation and cooling system.
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(iv) condensate trap. Repair of leakage/ maintenance of water cooling system. Cleaning of radiator by draining out of Coolent, checking of all hose pipes, nut & bolts and tightening properly including checking of leakages all as directed by Engr – in – Charge. (v) Reset the complete switches in automatic lighting connection.
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(vi) Cleaning of complete DG Set, check and tightening of all nut & bolts including replacement of U/S parts , oiling/ greasing of all movable parts and unusual vibration.
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(vii) Leakage in exhaust system and exhaust restriction, drain out condensate trap. Repair of leakage/ maintenance of water cooling system. checking of all hose pipes, nut & bolts and tightening properly including checking of leakages all as directed by Engr – in – Charge.
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(viii) Check all electrical connection of alternator and control wiring (ix) Check all earthing connection of DG Set, repair the same if required.
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(x) Drain out old used engine oil from the DG Set cleaning the sump Properly including opening of “B” check kit.Filling of Engine Oil 20W40 or as recommended by the manufacturer, Qty of Engine Oil is specified separtly.
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(xi) Opening of all filters such as diesel filters, oil filters, Air filter and other required items. proper cleaing of the items and reinstalling or replace the same if required.
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( Xii) Testing the DG Sets after completion of work.
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(Xiii) Contractor shall employ skilled labour (FGM) for the above repairs. All the complaints arised should be attended and solved on the same day within one hour by one company engineer/ technician for over all repairs.
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Supply only Fuel flow filter with ring including screen filter suitable for DG Sets of capacity 500 KVA
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Supply only Oil filter suitable for DG Sets of capacity 500 KVA
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Supply only Fuel flow filter with ring including screen filter suitable for DG Sets of capacity 400 KVA
2
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Supply only Oil filter suitable for DG Sets of capacity 400 KVA
2
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Supply only Fuel flow filter with ring including screen filter suitable for DG Sets of capacity 250 KVA
2
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Supply only Oil filter suitable for DG Sets of capacity 250 KVA
2
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Supply only Fuel flow filter with ring including screen filter suitable for DG Sets of capacity 25 KVA
2
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Supply only Oil filter suitable for DG Sets of capacity 25 KVA
2
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Supply only superior grade engine oil 20W40 for DG set topping.
500
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Supply and topping coolent "K' Cool Super plus 50-50 Premix for radiator of water cooled engines of any make/capacity and as per manufacturers recommendation, complete all as specified & directed.
100
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Supply and topping distilled water for battery or radiator of engine used with coolent "K' Cool Super plus 50-50 Premix all as specified and directed.
200
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Dismantling unserviceable battery charging dynamo from DG set of rating 1 x 12 / 2 x 12 Volts complete repairs and servicing including replacement of bushes, bearings, Carbon brushes, rectifires, rewinding of field magnet coil / rotor armeture coils and any other minor parts required all as directed and fixing on engine testing/commissioning complete for DG set having any capacity.
Note : Replacement of rotor armeture coil, if reqd., shall be measured and paid seperately.
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Dismantling self starter 12V/24 V of DG set for repairing the starter by replacing carbon brushes, brush holder, bearings, solenoid coil, replacement of burnt aremeture, rewinding of Fd coils, replace of pinion gears etc, completer servicing and refixing after repair, testing/commissioning complete for DG Set any capacity.
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S&F in replacement solenoid coil suitable for DG set of capacity 25 to 100 KVA self starter, complete all as specified and directed.
1
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S&F in replacement solenoid coil suitable for DG set of capacity 125 to 250 KVA self starter, complete all as specified and directed.
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S&F in replacement solenoid coil suitable for DG set of capacity 300 to 500 KVA self starter, complete all as specified and directed.
3
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S&F in replacement armeture coil complete with shaft suitable for DG set of capacity 25 to 100 KVA, complete all as specified and directed.
1
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S&F in replacement armeture coil complete with shaft suitable for DG set of capacity 125 to 250 KVA, complete all as specified and directed.
1
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S&F in replacement armeture coil complete with shaft suitable for DG set of capacity 300 to 500 KVA, complete all as specified and directed.
1
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S&F (in repairs) pinion gear suitable for DG set self starter.
3
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Dismantling old unserviceable battery charging dynamo of rating 12/24 volts and supply and fixing new battery charging dynomo same as per existing model suitable for fixing on DG set, 1500 rpm including testing after complete installation all as directed and specified. Make-LUCAS TVS or as exiting make to suit DG set all as specified and directed by engineer-in charge
1
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Dismantling old unserviceable Self starter of Disel engine and supply and fixing new self starter of working voltage 12 volt/24 Volt DC and same as per existing model suitable for fixing on engine set including testing after complete installation, complete all as directed and specified.
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S&F in replacement 'V' belt ribbed of (a) radiator fan belt, (b) battery charging dynomo belt, and (c) water pump belt all suitable for any type of DG Sets 25 KVA to 500 KVA
7
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M&L for servicing of AMF Panel of DG set and cleaning of dust by using blower & cleaning agents,checking / Detecting faults , Removing Faults, Re-wiring of old unserviceable wiring & testing of control wiring including. replacement of un-serviceable parts of AMF Panel all as requirement and testing on completion of job on existing load complete all as specified and as directed . NOTE:- Un-serviceable parts like power contactor, auxilary contactor, Digital meters, relays, indication lamps, KWH meters, rotary selector switches etc. shall be measured and paid seperately as supply only.
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Supply only EC2 AMF logic relays, suitable for DG set of any capacity AMF panel board.
2
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Supply only AVR Chipset Suitable for DG set alternator of any capacity, as per existing make and model
2
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Supply only Indicating lamps, 230 volt, AC, LED type suitable for DG set AMF/LT panel board.
10
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Supply only overload relay 10Amp to 80 Amp suitable for AMF/LT panel board.
3
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Supply only rotary switch suitable for selection between auto and manual modes 3 pole, 3 way suitable for DG set AMF panel board.
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Supply and fixing 240V, 10 KA 'B' curve miniature circuit breaker (MCB) of single poles and current carrying capacity 5 to 32 AMP, in the MCB DB Complete with connection testing and commissioning, complete all as specified and directed.
20
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Supply only ON/OFF switch, single pole suitable for DG set AMF panel board.
5
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S&F in replacement of Autocut Electrical Battery charger 12/24V DC, unit SMPS with constant Voltage output with battery charging transformer and moulded type complete all as specified and as directed.
3
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S&F in replacement VMR protection device 3 phase, 415V suitable for DG set AMF panel board, complete all as specified and directed.
3
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S&F in replacement multifunction AMF panel control meter provided in AMF panel board, as per existing make & model, complete all as specified and directed.
2
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S&F in replacement maintenance free battery 12 V, 180 AH, including unit SMPS battery charger with constant Voltage output with battery charging transformer and moulded type suitable for DG set with Electrode including all accessories, complete all as specified and directed.
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All as per item No. 20.00 here-in-above but capacity 32 AH
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Supply and fixing in replacement of Module electronic control for 400 KVA DG Set,Including PCB assy, three phase, 50 Hz AC, with all necessary items as per OEM check list & maintaine proper records of the same and submit to Engineer-in-charge complete all as specified and directed. Make : Cummins (Item No 4963807)
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S&F in replacement Air filter element, inner and outer, as per existing make & model, suitable for 25 to 500 KVA capacity DG set, complete all as specified and directed.
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M&L for draining out coolent water from radiator, dismantling radiator, repair of radiator for leakage if any, cleaning the radiator set with dilute HCL, kerosene, fresh water and refixing the same with new rubber hose with clamps filling with coolent with distilled water and checking for its proper function on DG set all as directed and specified. Note : Coolent and distilled water shall be measured and paid seperately under relavant items.
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Supply and fix in replacement battery lead length not less than 1.25 Mtr long and not more than 2.5 mtr as per connection requiremnt of Each DG set, PVC insulated multistranded copper conductor 70 sqmm single core, duly fixed brass clamps, copper lugs for connections from DG battery to self starter , as per existing make & model, suitable for any capacity DG set, complete all as specified and directed.
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Labour only for attending breakdowns of DG sets/AMF panels through skilled technician from reputed service centre of DG sets with necessary tool kits, checking Engine and alternator for defects, carryout necessary repairs works to rectify the defects without major overhauling/opening of Engine or Alternators, replace of external spare to repair/rectify the defects and testing DG set for its smooth functioning on full load all as specified and directed by Engr-in-charge. Note : 1. Necessary spares required to rectify the defects shall be measured and paid separately under relavant items. 2. The complaint shall be attended and rectifed within 24 hrs form time of reporting by Engr-in-Charge or his auth representative. 3. Any Major defects shall be reported on Priority to Engr-in-charge to avoid undue delay in fuctioning of installation.
45
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Supply and fix in replacement control card of AMF panel with defective controller model and type as per existing to DG set of any capacity
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Dismantling of ACB of various capacity from the panel and opening the same and servicing the ACB by using gear oil etc and refixing of the ACB including replacemnet of ACB coil all as per directions of engineer-in-charge.
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Dismantling of manual fuel pump of DG set any capacity and taking the same to reputed workshop and reparing the same for any defects and refixing the same onto DG set all as directed by engineer-in-charge
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Supply and fix in replacement electronics governer of the DG set of any capacity, as per existing make & model, complete all as specified and directed.
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S&F in replacement of moving contact & fixing contact set of contactor suitable for 100 to 200 Amp capacity, as per existing make & model, complete all as specified and directed.
1
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All as per item No. 20.00 here-in-above but suitable for 20 to 50 Amp capacity
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All as per item No. 20.00 here-in-above but suitable for 50 to 100 Amp capacity
1
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Supply and fix in replacement terminal block of suitable size with four terminal including nuts ,bolts ,washers with all acessries matarial, as per existing make & model, complete all as specified and directed.
10
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S&F in replacement of 100 Amp 4 pole contactor suitable for AMF panel complete all as specified and as directed.
2
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S&F in replacement of 160 Amp 4 pole contactor suitable for AMF panel complete all as specified and as directed.
2
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S&F in replacement of 250 Amp 4 pole contactor suitable for AMF panel complete all as specified and as directed.
1
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S&F in replacement of 500 Amp 4 pole contactor suitable for AMF panel complete all as specified and as directed.
1
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S&F in replacement flexible fuel pipe complete set with banjo bolt and washer etc.
20
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Supply only rubber hose pipe set (Hose oil/Hose radiator/CR Hose/Makeup Hose) suitable for DG sets of capacity ranging from 20 KVA to 62.5 KVA, with GI clamps and Nut bolt, washers, as per existing make & model, complete all as specified and directed.
4
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All as per item No. 40.00 here-in-above but suitable for 100 KVA to 200 KVA capacity DG set
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All as per item No. 40.00 here-in-above but suitable for 250 KVA to 650 KVA capacity DG set
2
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Supply, laying, jointing, testing cable XLPE insulated, armored and PVC sheathed LT 1100 volts grade and aluminum conductor confirming to IS 1554 laid in trenches/through pipe/floor/fixed wall etc complete all as specified and directed for size of cables 50 Sqmm 3.5 core stranded conductor
50
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All as per item No. 43.00 here-in-above but size of cable 95 Sqmm 3.5 core stranded conductor.
50
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All as per item No. 43.00 here-in-above but size of cable 120 Sqmm 3.5 core stranded conductor.
50
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All as per item No. 43.00 here-in-above but size of cable 150 Sqmm 3.5 core stranded conductor.
50
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All as per item No. 43.00 here-in-above but size of cable 185 Sqmm 3.5 core stranded conductor.
75
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S&F in replacement MCCB, 250 Amps, 4 pole, 415 Volts, 36 KA rating with thermal relay from existing panel, as per existing make & model including taking out old unserviceable MCCB, complete all as specified and directed.
2
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All as per item No. 48.00 here-in-above but suitable for 125 Amps capacity with 25 KA rating
3
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All as per item No. 48.00 here-in-above but suitable for 100 Amps capacity with 25 KA rating
2
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S&F in replacement 'ON' LOAD change over switch, 4 pole,100 Amps, 415 Volts & repair assembly according to existing panel and as per existing make & model including taking out old unserviceable changeover switch
2
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All as per item No. 51.00 here-in-above but suitable for 250/315 Amps capacity
2
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All as per item No. 51.00 here-in-above but suitable for 200 Amps capacity
2
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All as per item No. 51.00 here-in-above but suitable for 400 Amps capacity
2
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Supply and fix HRC Fuse link with base plate suitable for 800 amp as per existing panel board including taking out old unserviceable HRC fuse in panel with fuse puller, complete all as specified and directed.
1
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All as per item No. 55.00 here-in-above but suitable for 400 Amps
1
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All as per item No. 55.00 here-in-above but suitable for 315 Amps
1
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All as per item No. 55.00 here-in-above but suitable for 200 Amps
2
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All as per item No. 55.00 here-in-above but suitable for 100 Amps
1
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Earthing complete with galvanized steel earth plate electrodes 600x600x6 mm thick buried directly in ground eath (earth pit not less 2.25 m deep below ground level) with top edge of the plate not less then 1.5 mtr below normal ground level connected to galvanized iron earthing strip 32mm x6mm thick by means of bolt nuts check nuts and washers of galvnised iron or steel all as specified & shown in electrical plate No.5 of MES SSR part-I connected to earth test point as specified and testing on completion including provision of 40 mm dia light grade pipe & watering pipe shall be 20 mm bore medium grade including all excavation & earth work in any type of soil incl PCC for pit (1:3:6) type C-1 with RCC cover in PCC(1:2:4) including charcoal , salt funnel GI pipe 40 mm dia light grade up to to 7.5 mtr length ,all as directed at site.
8
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S & F wall/ceiling mounting luminaries LED tube light fitting 1x 20 W 230V Energy effecient T5 box type epoxy power coated CRCA sheet with electronic ballast bipin holder internally prewired complete with all accessories suitable for 1 x 22 watt LED tube light (Make :bajaj/ Surya/Havells
15
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Material and labour for Earthing strip , galvanised iron strip 30 x 6 mm , burried in ground or fixed to pole/ wall with saddles etc as specified and directed. Earth work if required shall be measured against respective item.)
33
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Excavation in trenches in any type of soil not exceeding 1.5 mtr in depth and not exceeding 1.5 mtr wide and getting out including trimming of sides, for laying of cables & foundation of poles, stay assembly, complete all as specified and directed by Engr-in-Charge.
35
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Returning filling in, including spreading, leveling, watering and well ramming in layers not exc 25 cm thick, complete all as specified and directed by Engr-in-Charge.
18
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Removing excavated material to a distance not exc 50m and depositing where directed at a level not exc 1.5m above the starting point, complete all as specified and directed by Engr-in-Charge.
13.5
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M&L for Sand cushioning to protection of underground cables, laid 8cm before laying and 15 cm after laying of cable, and punned to form an overall layer of 18cm thick, complete all as specified and directed. Note : Punned thickness shall be measured and sand cover to UG cable, complete all as specified and directed by Engr-in-Charge.
15
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M&L for factory made un-reinforced pre cast concrete cable protection cover LV class type - I with size 250mm x 150mm x 40mm laid across the cable (i.e. width of cover along the length of cable) for UG cable protection on the top of the sand cushioning, complete all as specified and directed by Engr-in-Charge.
800
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NOTE:- (i)- The contract sum shall be arrived at after duducting amount of schedule of "Credit" from the Total quoted amount
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