Indian Oil Corporation Limited Tender
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Costs
EMD
₹ 39,500Document Cost
Refer DocumentsTender Fee
Refer Documents
Description
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Contact
Tender Id
2020_WRCHK_127611_1Bid Award Id
ViewTender No
CHTS202142Tender Authority
Indian Oil Corporation Limited ViewPurchaser Address
-Website
http://https://www.iocl.com/
GEM & Bid Advisory Services
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Documents
Laying of 12inch surge line from KSPL surge valve and connection of same with Naphtha LBT tanks at WRPL Mohanpura
Special_Instructions_to_the_Bidders_20200717
BOQ Items
Taking out existing CC interlocking paver blocks from footpath/ central verge, including removal of rubbish etc., disposal of unserviceable material to the dumping ground, for which payment shall be made separately and stacking of serviceable material within 50 metre lead as per direction of the Engineer-in-Charge.
385
-
56.81
Earth work in excavation by mechanical means (Hydraulic excavator)/ manual means in foundation trenches or drains (not exceeding depth upto 1.5m ), including dressing of sides and ramming of bottoms, lift upto 1.5 m, including getting out the excavated soil and disposal of surplus excavated soil as directed, within a lead of 500 m : all kinds of soil.
55
-
175.23
Cable Laying:
Laying of all type of cables LT (PVC / XLPE / Armoured/Unarmoured/Power/ Control/ Signalling) in trenches, in cable racks, in trays, in protective pipes, poles,columns, in conduits, in panels and on structures etc.;including the supply and installation of all required materials such as fixing clamps ,screws, cable straps, tags etc. as required (other than the supply of the conduits, cables, pipes, cable racks, trays, poles, structures and panels) complete in all respect, including cost of all labour, tools, consumable materials etc. and cutting the cables in required lengths as per drawings, specification and directions of Site Engineer / Engineer-in-Charge.
-
-
-
Power/Control cables LT : OD upto 20 mm
210
-
33.71
Power/Control cables LT : OD above 20 mm and upto 40 mm
450
-
49.01
Above ground Piping for Process piping:
Taking delivery & transporting of pipes from designated stock pile location /Designated godown inside station premises. Taking delivery of pipe fittings, steel flanges, spiral wound metallic gaskets & fasteners from designated location within station premises, transporting the same to site, fabrication and erection of above ground piping at all elevations including cutting, edge preparation, bending, threading, lining up, welding and installing pipes and pipe fittings, flanges, elbows, equal and reducing outlet tees,concentric/eccentric reducers, y-type strainers, drain funnels, vent pipes and tapping for instruments such as pressure gauges, thermal relief valves, thermowells etc., installing above ground at all elevations connecting with equipment nozzles, valves, vessels, in line instruments etc., welded and threaded pipe line of different pressure ratings, flushing pipes by water after cleaning by compressed air, hydrostatic testing of each section to the specified pressure, draining the water, tie-in, final cleaning-up and dispoal of wastes and surpluses including providing all inputs such as labour, material, equipments and consumables necessary to perform the work (other than those specifically under taken by the owner in this contract) and completing the work in all respects in accordance with the drawings, specifications and instructions of Site Engineer / EIC. Thickness and Grade mentioned in the item are for reference only and may vary. Payment shall be based on OD.
-
-
-
12.75" OD x 0.312"WT APL 5L
160
-
3811.32
3.5" OD x 0.216"WT ASTM A 106 Gr B /A333
3
-
1523.01
2.375" OD x 0.218"WT ASTM A 106 Gr B /A333
2
-
1009.19
1.315" OD x 0.179"WT ASTM A 106 Gr B /A333
16
-
695.45
Under ground piping for Process piping (with PU/3LPE Coating):
Taking delivery of bare Pipes, pipe fittings, steel flanges, spiral wound metallic gaskets & fasteners from designated location within station premises transporting the same to site, fabrication and erection of underground piping including cutting, edge preparation, bending, threading, lining up and welding, excavating, trenching in all kind of soil to specific depths as indicated in drawings and installing pipes and all types of pipe fittings like flanges, elbows, equal and reducing outlet tees, concentric/eccentric reducers, drain funnels, vent pipe and tapping for instrument such as pessure gauges, thermal relief valves, thermowells etc., underground at elevations indicated in the drawing connecting with equipment nozzles, valves, vessels, in-line instruments etc.,Cleaning exposed steel surfaces of Bare Pipes, Pipe Joints, Fittings, Flanges,equipment and valves etc. by sand blasting or with power wire brush (wherever sand blast cleaning is not possible) free of dust, grease, mill scales etc. and applying single layer polyurethane coating(PU) using 100% solvent free elastomeric plyurethane/ liquid epoxy, with approved materials,Equipment etc, holiday detection of the coating, cleaning of coated pipes by water flushing after cleaning by compresed air,hydrostatic testing of each section to the specified pressure, draining the water, tie-in, back filling, restoration of site final cleaning up and disposal of water and surpluses, providing all inputs such as labour, materials equipment and consumable necessary to perform the work (other than those specifically undertaken to be supplied by the owner under the contract) and completing the work in all respects in accordance with the drawings, specifications and instructions of the Site Engineer / EIC. In case of 3LPE coated pipes, weld joints shall be PU coated.Thickness and Grade mentioned in the item are for reference only and may vary. Payment shall be based on OD
Note:-
Charges for applying single layer polyurethane coating(PU) using 100% solvent free elastomeric plyurethane/ liquid epoxy for exposed steel surfaces of Bare Pipes, Pipe Joints, Fittings, Flanges,equipment and valves etc shall be paid under separate SOR Item.
-
-
-
12.75" OD x 0.312"WT APL 5L
90
-
4950.88
3.5" OD x 0.216"WT ASTM A 106 Gr B/A333 -U/G
52
-
1711.73
Valves Installation: Taking delivery of valves of all types and pressure rating from the designated location within station premises, transporting the same to site, installation of the valve, in position by threading, bolting or welding, above ground on preconstructed foundations or underground including earth work in excavation and filling for under ground valves at elevations specified in the drawings, priming and painting of above ground valves, PU Painting of under ground portions (if applicable), tightening of gland packing and bonnet flange of valves if required including all inputs, labour, material and consumable (other than those specifically undertaken to be supplied by the owner) and completing the work in all respects in accordance with the drawings, manufacturer's installation instructions and specifications and instructions of the Site Engineer / EIC." Note : 1. For payment purpose, Wafer type valve shall be considered as Flanged valve. 2. Cost of NDT of weld joint shall be payable under respective SOR.
-
-
-
12" ANSI 150 MOV F/F API 6D Gate Valve
1
-
23475.42
10" ANSI 150 MOV F/F API 6D Ball Valve
2
-
17221.99
10"x ANSI 150# F/F API 6D Swing Check Valve
1
-
15730.91
2"x ANSI 150 # HOV F/F API 600 Gate Valve
4
-
2083.94
2"x ANSI 600# HOV W/W API 6D Ball/Ball Valve
2
-
1763.95
2"x ANSI 600# HOV F/F API 6D Gate Valve
1
-
2230.85
1"x ANSI 800/1500# HOV W/W API 602 Gate Valve
5
-
1395.84
THERMAL/PRESSURE RELIEF VALVE
1" X 1" Thermal Relief Valve F/F ANSI 150# x 150#
2
-
1801.39
THERMAL/PRESSURE RELIEF VALVE
1" X 1" Thermal Relief Valve F/F ANSI 600# x 150#
1
-
1994.99
Radiographic Inspection:
Inspection of welding by radiographic method on all types of piping including processing of films and interpreting the results of weld quality and reporting the same to the Site Engineer together with recommendations as to the acceptability or otherwise of the welds, submitting the finished radiographic films as may be approved or directed by Engineer-in-Charge inclusive of supply of all pesonnel, labour, materials, equipment, consumable, inputs, etc. and providing all services complete in all respects as envisaged in the contract documents.
Note:
i) Payment will be on the basis of number of welds of the respective size radiographed and shall be all inclusive for the complete job of radiographic inspection as envisaged in the contract document.
ii) Radiography not involving full girth weld will be paid at 50% of the rate for full girth weld for the respective size.
iii) For set-on type branch welding, the rate for radiography will be as applicable to the branch pipe size.
iv) Repeat radiography of individual welds due to defective films or repair of welds shall be done at contractor's cost.
In case where radiography is not possible:
v) Verification by utrasonic testing shall be done at contractors cost.
vi) Magenetic particle inspection as and where required shall be done at Contractors cost.
-
-
-
16" NB Pipe Joints
5
-
2910.53
12" NB Pipe Joints
80
-
2603.73
10" NB Pipe Joints
6
-
1970.15
2" NB Pipe Joints
5
-
615.74
1" NB Pipe Joints
25
-
452.67
Hook-up of New Piping with existing process Piping : Isolating the section by closing the valve and providing positive isolation with the help of suitable plates / spectacle blind, Draing of the section, water flushing,Cutting of portion of existing piping of required length by Cold cutting machine (to be arraged by contractor)/ Opening of WNRF/SORF/Blind Flange trimming, grinding, beveling the edges, adding spool piece of required length/ Tee of the corresponding pipe size, thickness, adjoining and welding both the pipe ends ,or welding WNRF to pipe and bolting it with spool pipe mating flange, Shifting if Valve if required, including supply of all inputs such as labour, materials, equipment, consumables etc. necessary to perform and complete the work in all respect as per specification and instruction of the Site Engineer / EIC.
NOTE:
i) This is a high precision work which is to be executing in minimum time so reduce operation downtime period taking all safety precautions. Before start of work firm planning to be done in consultaion with EIC/ Site Engineer and contractor should mobile all required resources before start of work.
ii) The job also include evacuation of product from the piping section after isolating the section and flushing with water and its disposal.
iii) Prior to start of work Party to prepare the complete scheme of hook up job and submit it to EIC/Site Engineer for approval and should carry out the job as per approved procedure.
-
-
-
Double Cut/Flange Joint: Hook-up: 2.375" OD -Single
1
-
2443.44
Single Cut/Flange Joint: Hook-up: 3.50" OD -Single
3
-
3037.16
Single Cut/Flange Joint: Hook-up: 12.75" OD -Single
1
-
9486.68
Double Cut/Flange Joint: Hook-up: 16" OD -Double
1
-
16322.48
Dismantling of Structures: Dismantling by opening joints or by gas cutting/ cold cutting (wherever required as per site condition) of existing steel structural such as support for pipes, pipe fittings, valves, plate forms, walkways, stairways etc. including excavation work wherever required handling, loading into truck for purpose of weighing, shifting to the designated location within the pump station premises and handing over, completing the work in all respect as per drawings, instruction of the Site Engineer / EIC.
1
-
13574.86
CARBON STEEL PIPING JOINTS FOR HYDROCARBON SERVICE (WITH WELDING ELECTRODE E-6010 / E-7018): Transportation of all piping items from owner's stroage points to work site and/ or pre-fabrication yard and to site after pre-febrication; cutting, grinding, edge preparation of pipes and fittings, like flanges, elbows, tees, reducers etc. to match the mating edges of different thickness; fit-up, bending, welding using approved welding electrods as per owners quality requirements etc. as per codes/specifications, drawing etc., threading, laying, erection and alignment of pipes at ground level i.e. upto a height of 5 meters on sleepers, pipe racks etc. or upto 5 meters depth in trenches; connecting with equipments, nozzles, steam traps, strainers, orifice assemblies (including tapping upto first block valve), spray nozzles rotameters; tapping for instrument connections like pressure gauges, thermowells, sample connections, vents, drains etc. including fixing of all types of SW valves, gaskets, nuts & bolts, all inline instruments, elbows, tees, flanges, reducers, full coupling or half coupling, earthing strip wherever required; welding prefabricated shoes & supports (including
alignment) as per the drawings, including preparation small bore isomatric upto 1.5 inch NB, specifications, codes etc. and as per the instructions of the Engineer-in-Charge to his entire satisfaction including supplying of all types of tools & tackles, lifting arrangements, equipment, machineries, all consumables & labour etc. to complete the work in all respects in a workman like manner including area preparation for hot jobs, area cleaning after completion of work, flushing wherever required, cleaning of pipes externally off all foreign materials like weld beads, clamps fixtures etc. used in fabrication as directed by the Engineer-in-Charge.
NOTE : Proper safety arrangements for carrying out the job is under contractor's scope and the same has to be complied with as per the directions of the Engineer- in-Charge.
-
-
-
25 mm NB, Schedule upto 40
2
-
140.24
50 mm NB, Schedule upto 40
2
-
409
80 mm NB, Schedule upto 40
2
-
761.49
250 mm NB, Schedule upto 20
2
-
2487.11
300 mm NB, Schedule upto 20
2
-
2950.29
400 mm NB, Schedule upto 20
2
-
3701.75
Connection and testing of 415 V AC 3 phase / 230 V AC single phase motors (including space heaters/ thermistors wherever provided) / AC/DC Actuators including execution of terminal connection of control and power cables, earthing of the motor/actuator/ connecting the thermistor, installing the controller in LT panel, earthing the motor frame, armour etc. as per the drawings, erection manuals, and as per directions of Site Engineer. Job complete in all respects including the cost of supplying and installation of all the required FLP/WP cable glands, reducers, adapeters, end lugs, GI earthing wire / strips, labour, tools, materials, etc., as required in all respects for all types of motors/heaters/thermistors/actuators etc.
-
-
-
Capacity above 1 KW and upto 2.5 KW
3
-
3460.93
Cold cutting of piping: After evacuation of oil from the piping (including water flushing), contractor shall arrange & use cold cutting machine to cut the pipe at each location as per instructions of EIC/Site Engineer). Contractor's scope is inclusive of all required manpower, equipments, cold cutting machine & its accessories, tools, tackles, materials, consumables etc. for completion of work in all respects as per tender specifications including transportation of cut piece of pipe to material yard and as per instructions of EIC/ Site Engineer. Note: Unit EA shall mean number of cold cuts.
-
-
-
16'' to 24'' pipe
1
-
78997.32
Residual Naphtha oil transfer to other tank:- providing & Installation of (steel/ flexible) piping (approx. 150 m) pressure rating up to 20kg/cm2, provision of suitable falme proof pump(s), installation, connecting and pumping of residual Naphtha oil in the tank (approx. 500 KLs) from water/ product draw offs to the nearest Naphtha storage tank, after evacuate naphtha 16"pipeline to be flushing with water and 16" pipe filling with water up to 50m before cold cutting of pipe as per instructions of EIC/ Site Engineer along with required manpower, tools, tackles, equipments, consumables, non-consumables etc. to complete the work in all respects.
1
-
78309.42
Alligning, fitting and Welding of owner supplied T-O-R fittings, weld-O-Let fitting of 2" ball valves, carrying out 2" hot tapping with owner supplied T-101 machine on 16" OD pipeline, removal of old coating, for retrieval of oil from old line, retrieval of machine, fitting nipple, plug on ball valve as per instructions of site engineer. The item includes all consumables labor, equipment tools and tackles etc to completethe job as per the directions and instructions of Engineer-In-Charge/site Engineer. Welding rod of 2.5 mm size, type E6013/7018 of owner approved brand shall be used.
3
-
5526.35
CABLE TRENCH: Excavation in unpaved areas of earth in work sites for conventional cable trenches for a depth upto 1.5 metres including shoring, strutting etc. (if necessary), backfilling the trench, job complete in all respects, including all labour and materials complete as per drawings, specification and directions of Site Engineer / Engineer-in-Charge
54
-
653.55
WBM ROAD / CONCRETE BREAKING : WBM Road/concrete breaking for cable trenches including required shoring strutting etc., and repairing of the road/dyke to original condition and disposing off excess materials (within the work site) job complete in all respects including the cost of labour, tools, materials, load, lift hire charges of equipments, if any, complete as per drawings, specification and directions of Site Engineer / Engineer-in-Charge
1
-
4203.31
Composite Item
-
-
-
Providing and laying in position cement concrete of specified grade excluding the cost of centering and shuttering - All work up to plinth level :
-
-
-
1:2:4 (1 cement : 2 coarse sand (Zone-III) : 4 graded stone aggregate 20 mm nominal size)
5
-
5425.4
1:4:8 (1 cement : 4 coarse sand (Zone-III) : 8 graded stone aggregate 40 mm nominal size)
35
-
4431.95
Providing and laying in position specified grade of reinforced cement concrete, excluding the cost of centering, shuttering, finishing and reinforcement - All work up to plinth level : 1:1.5:3 (1 cement : 1.5 coarse sand (Zone-III): 3 graded stone aggregate 20 mm nominal size)
20
-
6151.23
Centering and shuttering including strutting, propping etc. and removal of form for all heights : Foundations, footings, bases of columns, etc. for mass concrete
30
-
191.94
Steel reinforcement for R.C.C. work including straightening, cutting, bending, placing in position and binding all complete upto plinth level. : Thermo-Mechanically Treated bars of grade Fe-500D or more
1530
-
56.01
Rates for external plaster are for height up to 10m from ground level unless , 12mm thick CEMENT PLASTER (IN COARSE SAND), 1:6 (1 cement : 6 coarse sand) complete in all respect including tools, material and labour etc.
10
-
166.51
PU /liquid epoxy Coating of under ground piping/tank :
Cleaning exposed steel surfaces of piping, equipment and valves etc. by sand blasting or with power wire brush (wherever sand blast cleaning is not possible) free of dust, grease, mill scales etc. and applying polyurethane coating(PU) using 100% solvent free elastomeric plyurethane/ liquid epoxy, with approved materials, labour, equipment etc. and completing the job in all respects as per specification and instructions of the Site Engineer / EIC.
110
-
1977.61
Painting:
Cleaning exposed steel surfaces of piping, equipment and valves etc. by sand blasting or with power wire brush (wherever sand blast cleaning is not possible) free of dust, grease, mill scales etc. priming with one coat of primer and painting the surfaces with two coats as per specification, with approved materials, paints, brushes, labour, equipment etc. and completing the job in all respects as per specification and instructions of the Site Engineer / EIC
-
-
-
Zinc Ethyl Slicate Primer
175
-
474.98
High Build EPOXY MIO
175
-
342.94
Isocynate Aliphatic Poly Urethene(PU)
175
-
435.45
Supplying, fabricating and fixing M.S. structural steel work made of joints, tubes, pipes, channels, angles, plates, flats, bars etc., for struts, chain link fencing posts as per drawing including gate, ladders, safety grills, walkways, collapsible gate, signboards, supports for cable trench, making slots for barbed line, wire hoisting, placing in position, embedding in concrete, applying two coats of epoxy paint "EPILUX 155" High Build Enamel over a coat of EPILUX 610 Primer of M/s Berger or any other approved equivalent make as per manufacturer’s recommendation, complete in all respect including cutting to required size welding of joints, fixing anchor plates,bolts, theading, nuts, washers, sleeves etc. and necessary lettering of approved pattern on main gate, signboards etc.complete in all respects inclusive of cost of all labour, materials, tools, tackles etc. as per drawings, specifications and direction of Site Engineer. (excluding the cost of concrete work).
2
-
102382.84
Brick work with common burnt clay F.P.S. (non modular) bricks of class designation 7.5 in foundation and plinth in : Cement mortar 1:4 (1 cement : 4 coarse sand)
2
-
4919.03
Laying old cement cocrete interlocking paver blocks of any design/ shape laid in required line, level, curvature, colour and pattern over and including 50 mm thick compacted bed of coarse sand, filling the joints with fine sand etc. all complete as per the direction of the Engineer-in-Charge. (Old CC paver blocks shall be supplied by the department free of cost).
385
-
207.03
Supply and laying of approved quality 75 mm thick second class brick flat soling with sand filling in the interstices, in cable trenches for protectionin cluding the cost of all brick and sand, labour, load and lift charges , tools and tackles etc , as per drawings, specification and directions of Site Engineer / Engineer-in-Charge
90
-
775
Surface preparation, supplying and painting two or more coats of weather proof acrylic smooth exterior emulsion paint of make ASIAN (APEX), BERGER or NEROLAC or equivalent on exterior walls over one coat of cement primer and wall putty where required as per specifications and of approved color and make including all scraping , removing unwanted material and scaffolding all complete. : (Two or more coat applied @ 1.67 ltr/10 sqm over and including priming coat of exterior primer applied @ 2.20 kg/10 sqm)
10
-
95.05
Providing and applying white cement based putty of average thickness 1 mm, of approved brand and manufacturer, over the plastered wall surface to prepare the surface even and smooth complete.
10
-
86.45
Demolition of stone/RCC wall/Dyke cutting of length upto 3.0 m,height upto1.5 m and width upto 0.8m for movement of tractor, Trolly etc and restorating to orgional condition including PCC(of grade 1:2:4 and thick 100 mm) , Stone massonary/RCC, painting etc complete in all respectand consumable ,manpower tool and tackles as per satisfaction ofEIC/Site Engineer
1
-
5205.96
Supply Item
-
-
-
Valve: 2"x ANSI 600# HOV F/F API 6D Gate VALVE
1
-
51986.25
Valve: 2"x ANSI 150 # HOV F/F API 600 Gate Valve
2
-
10355.13
Supply and delivery of Steel Flanges at respective stations as per Station wise Break up of material supply and as per technical specifications from approved vendors specified in tender document.
-
-
-
1", WNRF FLANGE, ANSI - 150# (B 16.5)
7
-
300.87
1", WNRF FLANGE, ANSI - 600# (B 16.5)
1
-
637.12
2", WNRF FLANGE, ANSI - 150# (B 16.5)
11
-
451.41
2", WNRF FLANGE, ANSI - 600# (B 16.5)
2
-
988.12
3", BLRF FLANGE, ANSI - 150# (B 16.5)
6
-
823.1
12", BLRF FLANGE, ANSI - 150# (B 16.5)
1
-
6873.93
Supply and delivery of pipe fittings at respective stations as per Station wise Break up of material supply and as per technical specifications from approved vendors specified in tender document.
-
-
-
1" ANSI 600# 90 deg LR Bends
3
-
289.82
3" ANSI 150# 90 deg LR Bends
14
-
433.23
1" ANSI 150# Equal Tee
1
-
262.67
1" ANSI 600# Equal Tee
2
-
405.92
2"x1"x2" ANSI 600# Un Equal Tee
1
-
540.34
16"x10"x16" ANSI 150# Un Equal Tee
1
-
13644.92
Reducer 2" x 1"CRx 600#
1
-
702
Supply and delivery of Spiral Wound Metallic Gaskets at respective stations as per Station wise Break up of material supply and as per technical specifications from approved vendors specified in tender document.
-
-
-
Gaskets : 1" SWMG ANSI 600#
2
-
111.89
Gaskets : 2" SWMG ANSI 150#
10
-
94.97
Gaskets : 2" SWMG ANSI 600#
4
-
203.82
Gaskets : 3" SWMG ANSI 150#
7
-
155.48
Gaskets : 10" SWMG ANSI 150#
7
-
400.23
Gaskets : 16" SWMG ANSI 150#
5
-
639
Supply and delivery of Steel Fasteners at respective stations as per Station wise Break up of material supply and as per technical specifications from approved vendors specified in tender document.
-
-
-
Fasteners for Flanges 1" x 150# (0.500" Dia. X 3.00" Length )
26
-
42.76
Fasteners for Flanges 1" x 600# (0.625" Dia. X 4.00" Length )
6
-
79.33
Fasteners for Flanges 2" x 150# (0.625" Dia. X 3.75" Length )
44
-
55.33
Fasteners for Flanges 2" x 600# (0.625" Dia. X 4.75" Length )
20
-
98.54
Fasteners for Flanges 3" x 150# (0.625" Dia. X 4.00" Length )
32
-
55.13
Fasteners for Flanges 10" x 150# (0.875" Dia. X 5.25" Length )
80
-
137.47
Fasteners for Flanges 12" x 150# (0.875" Dia. X 5.50" Length )
60
-
145.95
Fasteners for Flanges 16" x 150# (1.0" Dia. X 6.0" Length )
50
-
203.84
TRV : 1" x1" - 600 Sr x150 Sr
1
-
16244.32
FLP JB for Cotrol Cables
1
-
10143.18
FLP/ WP CABLE GLAND : 1 IN NPT
12
-
225.2
FLP/ WP CABLE GLAND : 1¼ IN NPT
2
-
371.57
TOR fitting complete with Caps, Plugs, O-Rings, Nipple & 2" 600# full bore threaded ball valve.
3
-
21567.47
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