Military Engineer Services Tender

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Military Engineer Services - MES Tender

Works
Electrical and Electronics
Electrical Works
Eprocure
Opening Date11 Nov 2024
Closing Date2 Dec 2024
Tender Amount₹ 10,00,000 
Notes
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Costs

Description

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BOQ Items

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S&F in replacement of Fuel pre filter all as specified and directed.

1

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S&F in replacement of Air clean element all as specified and directed.

1

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S&F in replacement of Hose pipe & Flexible pipe complete set as directed.

1

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S&F in replacement of Fan belt for water pump all as specified and directed.

1

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S&F in replacement of Fan belt for alternator dynamo as directed.

1

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S&F in replacement of Exhaust Silencer all as specified and directed.

1

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All as per item No. 1 here in before but for DG Set of capacity 40 KVA of any make

3

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S&F in replacement of Lub oil filter all as specified and directed.

3

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S&F in replacement of Fuel filter insert all as specified and directed.

3

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S&F in replacement of Fuel pre filter all as specified and directed.

3

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S&F in replacement of Air clean element all as specified and directed.

3

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S&F in replacement of Hose pipe & Flexible pipe complete set as directed.

2

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S&F in replacement of Fan belt for water pump all as specified and directed.

1

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S&F in replacement of Fan belt for alternator dynamo as directed.

1

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S&F in replacement of Exhaust Silencer all as specified and directed.

2

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Repair/servicing of radiator assembly of 62.5 KVA DG set (Greaves/Kirloskar/ Cummins) after dismanteling and removing cooling fans, guard plates and lowering the same from engine after draining out water from radiator and scrapping / removing sludge / scale inside tank with acid including replacement MS tank (botom portion) at rusted portion by cutting/ welding / brazing with 2mm thick copper plate including painting. Remounting the same at its original position and repalcement of pre mixed coolent as per the ratio fixed by manufacturer and testing complete all as directed by Enginer-in-Charge. (Note- Pre mixed coolent shall be measured and paid separately under relevant item of schedule)

1

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All as per item No. 19 but for 40 KVA DG Set of Greaves /Cummins / Kirloskar.

1

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Supply and fixing in replacement of new Self starter, auto lock, 12/24V of existing make, on the 62.5 KVA DG set and taking out u/s self starter from DG set.

1

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All as per item No. 21 but for 40 KVA DG Set.

1

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Taking down unserviceable Self starter from the DG Set 40 to 62.5 KVA including dismantling the Self starter and taking out burnt winding armature & field coil and cleaning the slot including re winding of armature, field coil with enameled copper conductor of existing gauge including insulating material and heat varnish. Replacing worn out armature auto lock-01PC,Carbon brushes set, Pinion set, copper bush Set, Guard piece rubber, carbon rocker, Solinoid coil and reassembling the Self starter and mounting on its original position by replacing worn out nut bolts washers including painting of self starter all as directed by the Engr in Charge.

2

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Repair/Servicing of water pump and replacement of water kit and water seal of 40 to 62.5 KVA DG Set complete all as directed.

1

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Dismantling and taking down alternator assembly from existing engine and transporting to workshop and carry out servicing / maintenance of alternator unit of capacity 40 KVA DG set as per the phase work :- (a) Opening of Alternator and cleaning / remvoing dust from armature and field coil. (b) Cleaning of used / old lubricated substances drive/non drive end bearings. (c) Cleaning end cheeking of AVR unit (d) Cheking and tighting of coupling bolts and replacement of rubber inserts. (e) M&L for carrying out heat varnishing for field and armature coil and kept in heating chamber for 48 hours for drying properly. (f) Replacement of Bearings as per existing size. (g) Reassembling complete unit and carrying out testing at workshop and transportation to installation and coupling with DG Set including necessary alignment, cable connections all as specified and directed by Engr - in Charge

1

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Rewinding of armature with super enamelled copper of required size wire including varnishing, sleeves, cotton tape and heating etc. for DG Set of capacity 40 KVA, complete, all as specified and directed. Note : cost of winding wire shall be included in quoted rate.

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Dismantling, rewinding of field coils of alternator with super enamelled wire including varnishing and heating including reassembling and testing for capacity of DG Set 40 KVA, complete, all as specified and directed. Note : Cost winding wire shall be included in quoted rates.

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Supply & fixing Ball bearing suitable for 40 to 62.5 KVA DG set

2

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Supply & fixing rotating rectifier assy Diodes (set of 6 Nos)

2

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M&L for dismantling, opening of diesel engine cylinder head, removal of unservieable worn out spare parts, cleaning of all components, reboring of cylinder on lathe machine, after reboring honning process will be carrred out,replacement of all spare parts and gaskets as per manufacturer spare part kit, re-assembling of complete engine setting, timing setting for the capacity of 40 to 62.5 KVA DG set complete all as specified and as directed. Note:- Spare parts will be measured and paid seperately under respective item of BOQ.

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S&F in replacement of Piston ring set suitable for 40 to 62.5 KVA DG set of existing make complete all as specified and as directed.

1

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S&F in replacement of Cylinder liner ‘O’ ring kit suitable for 40 to 62.5 KVA DG set of existing make complete all as specified and as directed.

1

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S&F in replacement of Main bearing set suitable for 40 to 62.5 KVA DG set of existing make complete all as specified and as directed.

1

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S&F in replacement of Oil pump assembly with drvg gear suitable for 40 to 62.5 KVA DG set of existing make complete all as specified and as directed.

1

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S&F in replacement of Valve (inlet and outlet valve) suitable for 40 to 62.5 KVA DG set of existing make complete all as specified and as directed.

1

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S&F in replacement of Head gasket suitable for capacity of DG Set 40 to 62.5 KVA DG set complete all as specified and as directed.

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S&F in replacement of Head gasket suitable for capacity of DG Set 40 KVA complete all as specified and as directed.

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S&F in replacement of Voltmeter 0-500 Volt square or otherwise flush pattern of existing size complete all as specified and as directed.

2

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S&F in replacement of Ammeter any range flush pattern size as existing complete all as specified and as directed.

2

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S&F in replacement of Indicator Lamp (RYB) complete all as specified and as directed.

4

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Material and labour for 12 Volt, 150 AH maintanance free battery suitable for DG set including trolley stand made out of MS angle iron complete all as specified and directed by Eng-in-Charge.

2

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S&F in replacement of sheet metal enclosure type change over switch on load front handle four pole 415 volts 50 Hz 100 Amps including mounting arrangement of metallic frame work of appropriate section and size on walls or panels complete all as specified and as directed. Note:- Making connections to the electric system, including cutting of cable of any size and type, making end termination by using suitable lugs is included in the rate quoted under this item.

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S&F in replacement of sheet metal enclosure type change over switch on load front handle four pole 415 volts 50 Hz 160 Amps including mounting arrangement of metallic frame work of appropriate section and size on wallsor panels complete all as specified and as directed. Note:- Making connections to the electric system, including cutting of cable of any size and type, making end termination by using suitable lugs is included in the rate quoted under this item.

1

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Disconnecting, taking out carefully old unserviceable AVR unit, supply and fixing, connecting and testing new AVR unit suitable for DG set upto 75 KVA capacity.

1

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Supply & pouring lubrication oil SAE-40 ( 15 W- 40 grade) all as specified & directed.

100

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Supply and filling of inhibitor corrosion (Fleet-Guard make Coolant) suitable for radiators of 30 KVA to 75 KVA capacity DG set complete all as specified and directed

40

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Disconnecting and taking out the exhaust system of DG set of any capacity and carrying out cleaning of chocked, carbonized exhaust pipe including exhaust .silencer with de-scaling solution, including soldering / gas welding of leakage of pipe. Cutting the rusted portion of pipes including gas welding of pipes assembling the complete exhaust assembly including replacement of gasket, metallic flexible pipe, nut bolts, and testing for making it leak proof and fixing the same in position and testing the system complete all as specified and directed

2

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S&F Exhaust gas muffler for 30 KVA to 75 KVA for silent type catalytic converter complete all as specified and directed.

2

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S&F of exhaust MS pipe by welding with existing silencer system with necessary hinges & clamp system incl wall cutting & minor plaster work all as reqd at site.

4

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Taking out carefully unserviceable fuel injector pump assembly of 30 to 75 KVA DG set, cleaning/ oiling/servicing fuel injector pump assembly, recalibration of Fuel Injector Pump after replacing unserviceable nozzles, re-assembling and fixing the same in position and testing the Fuel Injector Pump assembly all as specified and directed by Engineer-in-Charge. Note (i) Repairs/servicing / reassembling and testing of Fuel injector pump shall be carried out through a authorised service center on fully automatic testing machine. (ii) The quoted rates against the item shall deem to includ for fixing the serviceable parts in position and replacement of unserviceable parts with new parts, such as nuts, bolts, washers, locking nuts,’O’ rings, nozzle, plunger, barrel, governor plunger, pressure regulator, weight carrier assembly, spring pack assembly, gear pump repair kit etc.New spare parts will be measured & paid seperately as S&F in replacement of (iii) The quoted rates shall deemed to be included cost of transportation to and from authorized service centre.

1

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S&F in replacement of ECU: ELECTRONIC GOVERNOR B1

1

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S&F in replacement of LEAK OFF PIPE FOR FIP & INJECTOR

1

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S&F in replacement of fuel pump bracket all as specified and directed.

1

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S&F in replacement of Gasket Governor set all as specified and directed.

1

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S&F in replacement of Ball Bearing all as specified and directed.

1

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S&F in replacement of Injector assembly with Nozzles & copper washers

1

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S&F in replacement of Gasket hose as specified and directed.

1

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S&F in replacement of Screen plate assembly as specified and directed.

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S&F in replacement of Ball screw as specified and directed.

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S&F in replacement of Seal ‘O’ ring as specified and directed.

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S&F in replacement of Pump gear fuel as specified and directed.

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Material & labour for sand filling with clean dry fine sand unwashed including gently punning around cables in ducts for cable protection and including making good of near area of Gen-Set's rating from 30 KVA to 75 KVA complete all as specified and directed

2

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S&F as in repair stainless steel locking arrangement for DG set canopy gates rating from 30 KVA to 75 KVA complete all as specified and directed.

2

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Supply & fixing Battery Terminals Copper.(Positive & Nagative) complete.

5

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Supply & fixing Battery Copper cable Red with plug complete(1 Mtr Length).

5

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Supply & fixing Battery Copper cable Black with plug complete (1 Mtr Length).

10

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Supply & pouring K cool super plus-50-50 PREMIX of 1 Ltrs sealed Packing all as specified.

7

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M&L for distilled water of lead acid battery all as directed

20

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M&L for repair of hinges of gate of DG set conopy incl the repair of gate of any cap all as specified and directed

4

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M&L for Earthing complete, all as shown on electrical plate No 3 of MES schedule part-I , as specified including the following :-(i) Galvanised steel earth plate of size 60cmsx60cmsx6mm thick burried directly in ground vertically to a depth not less than 2.25 metre below ground level with top edge of earth plate at a depth not less than 1.50 metre below normal ground level.(ii) Earth plate surrounded by and packed with char-coal and common salt in alternative layers (n.exc 15cms each layer).(iii) 4 mm dia (8 SWG) G.I earth wire from earth plate to main switch board including necessary GI bolts, nuts check nuts, washers, thimbles etc.(iv) 15 mm bore light grade, GI pipe for protection to earth-wire.(v) 20mm bore, medium grade, GI pipe for watering including GI funnel and wire mesh. Pipe shall be provided vertically upto top level of earth pit and then taken horizontally to the earth pit. (vi) 50mm thick pre-cast cover of cement concrete (1:2:4) type B-1 using 20mm graded stone aggregate,Chamber in PCC(1:3:6),type-C2(to be constructed 1 m away from edge of earth pit) and MS angle iron 50x50x6mm frame including two coats of painting over a coat of red oxide to exposed steel surfaces.(vii) Excavation in soft/loose soil, returning filling & removal of surplus soil to a distance upto 50 metre as directed including testing etc all as specified.

4

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Repair of existing aluminium strip 25mm x 3.15 mm with saddles and fixings screws etc for roof conductors and down conductors above ground complete all as specified and directed

350

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S & F in repair aluminium strip 25mm x 3.15 mm with saddles and fixings screws etc for roof conductors and down conductors above ground complete all as specified and directed

100

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S & F in repair Air termination,Single pointed aluminium rod 12mm dia and 300 mm long with base plate welded at bottom of termination rod 10 cm long fabricated out of 25 x 3 mm thick flat iron along with 9 mm dia fixing fasteners (wooden block) complete all as specified and directed .

40

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Repair of Air termination,Single pointed aluminium rod 12mm dia and 300 mm long with base plate welded at bottom of termination rod 10 cm long fabricated out of 25 x 3 mm thick flat iron along with 9 mm dia fixing fasteners (wooden block) complete all as specified and directed

40

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S & F in repair GI tube light grade of 50 mm dia bore galvanised,,with all fitting and fixed complete to walls and ceilings or laid in floors as directed and specified by Engr-in-charge .

20

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M& L for test point terminal block made out of gun metal or phosphorus bronze size 75x 75x25mm drilled and screwed including 3 Nos 8 mm dia 25 mm long hex head screw complete all as specified and directed

30

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Repair of test point terminal block of any type as per existing at site complete all as specified and directed

40

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Installation, testing & commissioning of maintenance free chemical earthing system comprising of 17mm dia copper bonded rod 3 mtr long horizontally pre welded T-terminal rod with provision for connection size of 50 x 150mm long, 6mm thickness with equal space either side, with 12mm dia hole of 02 numbers each on either side of the terminal clamp with 250 microns (average) coating thickness, tested and certified by CPRI India alongwith 50 Kg earth energizer compound and 10 litres earth resistance reducing liquid. The earthing energizer compound and resistance reducing earthing liquid shall be tested as per IEC-62561-7 read with ASTM G57-06, CI 3.4 A by any NABL accredited lab. The above mentioned rod shall be installed in 4-6 inch bore, 12 feet depth with a distance of minimum 3 meters between each installation complete all as specified and directed. Make : Model HTSP 317 of safeTrode or equivalent in PRAGATI/OBO Betterman/ FURSE/ERICO.

10

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Disconnecting and taking down repairable LED type street light fitting of any type and capacity and make from existing 9 metre /11 metre pole for checking to find out the defects cleaning the glass and prefix cover, repair/replacement of spare parts including necessary wiring etc for making the fitting in serviceable condition and refixing in original position, testing etc complete all as specified and directed. Note : (i) The Spare parts will be measured and paid separtely. (ii) All type of T&P for repairing of street light should be provided by the contractor at own arrangememt.

40

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S&F in replacement of LED driver 240Volt 50Hz for 60 to 90 watt LED fittings complete all as specified and directed.

21

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Supply and fixing LED flood light 120 watt 230 V AC outdoor type with thermal management in multiple optics and equipped with IP66 protection, with impact and corrosion resistant complete with driver and lamp required to be fitted on High Mast Pole in replacement to U/S flood light all as specified and directed.

10

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Suplying and fixing 1100 volts grade heavy duty 6 Sq mm two core cable PVC insulated aluminium conductor, served with inner shething of PVC sheeathed in service conections suspended by insulating hangers and procelean beat not more than I metre apart including 4Sq mm suspension wire, one twin core cable flat or circular

90

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All as per item No 82 above but 10 Sqmm 2 core

180

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Supply and fixing in repair LED Street light fitting 70 Watt 230 V AC outdoor type with high pressure die cast aluminum hosing and heat resistant complete with driver, lamp, suitable GI Pipe bracket with impact and corrosion resistant including thermal management in multiple optics complete with IP 65/66 protection complete all as specified and directed.

40

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Supply & fixing street light pole cable junction box with terminals IP-66 weather proof for outdoor installation with metric knockouts for cable entry and the box made out of thermal plastic material suitable for 16 sqmm cable including cable glands,clamps bolts, nuts duly painted complete all as specified & directed.

14

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Supply & fixing 3 core 1.5 sqmm PVC insulated and FR PVC round sheathed copper conductor flexible 1100 volts for connection from cable Junction Box to street light fittings.

180

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