Military Engineer Services Tender
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Costs
EMD
₹ 89,860Document Cost
₹ 500Tender Fee
Refer Documents
Description
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Contact
Tender Id
2024_MES_680022_1Tender No
GE/AF/ADM/T-44/2024-25Tender Authority
Military Engineer Services ViewPurchaser Address
-Website
http://http://mes.gov.in/
GEM & Bid Advisory Services
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Documents
BOQ Items
100 KVA to 140 KVA
10
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160 KVA to 200 KVA
7
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320 KVA to 400 KVA
5
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Repair / Overhauling of DG set Removing tappet cover and cylinder heads gaskets from DG set, Grinding and polishing of cylinder heads, grinding of valve seats, grinding of inlet and exhaust valve after fixing new seals, calibration of injector, refitting cylinder head and tappets cover, changing of oil and replacement of the under mentioned parts for the following capacity :- (i) Bearing in fan body (ii) Inlet and exhaust valve pair (iii) Valve sheet insert (iv) Inlet and exhaust valve guide (v) Cylinder liner with joint ring (vi) Gasket for head (vii) Gear oil seal (viii) Oil seal all (ix) Thermostate element (x) Hose set (xi) Lub oil Pressure gauge (xii) Flexible pipe (xiii) Starter ring (xiv) Water Pump assy (xv) radiator pipe (xvi) Fuel Pipe (xvii) Branded wrapped belt (xviii) Testing the DG sets on load
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20 KVA to 40 KVA
3
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-
62.5 KVA to 82.5 KVA
2
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-
100 KVA to 140 KVA
3
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-
160 KVA to 200 KVA
2
-
-
200 KVA to 400 KVA
2
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Repairing, decarburizing manifolds exhaust system and connected items DG sets including replacement of unserviceable asbestos rope on exhaust muffler/silencer including necessary nuts, bolts & washer etc with necessary masonry work as required for the following capacity :-
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-
20 KVA to 40 KVA
8
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-
62.5 KVA to 82.5 KVA
4
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-
100 KVA to 140 KVA
6
-
-
160 KVA to 200 KVA
5
-
-
320 KVA to 400 KVA
2
-
-
Repairing, cleaning/servicing of radiator assembly DG sets including descaling of tubes with solution, chemicals and compressed air blast including soldering/gas welding of leaking tubes including cutting welding of rusted MS tubes with new tubes, making it leak proof, & re-fixing after testing, for the following capacity :-
-
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-
20 KVA to 40 KVA
4
-
-
62.5 KVA to 82.5 KVA
2
-
-
100 KVA to 140 KVA
3
-
-
160 KVA to 200 KVA
4
-
-
320 KVA to 400 KVA
2
-
-
S&F, Calibration of fuel injector assembly at authorize workshop including replacement of cup, barrel and plunger injector washer etc, and re-fixing to its original position including necessary Service as required, including transportation to workshop and back for the following capacity :-
-
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-
20 KVA to 40 KVA
3
-
-
62.5 KVA to 82.5 KVA
2
-
-
100 KVA to 140 KVA
3
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-
160 KVA to 200 KVA
3
-
-
320 KVA to 400 KVA
2
-
-
S&F, Rubber hose pipe set with clamps suitable for the size of DG sets IN REPLACEMENT of following capacity:-
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20 KVA to 40 KVA
10
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-
62.5 KVA to 82.5 KVA
5
-
-
100 KVA to 140 KVA
5
-
-
160 KVA to 200 KVA
5
-
-
320 KVA to 400 KVA
5
-
-
Servicing of alternator / AVR of DG set of any make and type by disconnecting all connecting all electric connections and removing dust from alternator/AVR and checking of wiring complete if burnt replace the wire with same size of conductor and making connection of all components for the following capacity :-
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-
20 KVA to 40 KVA
4
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-
62.5 KVA to 82.5 KVA
3
-
-
100 KVA to 140 KVA
2
-
-
160 KVA to 200 KVA
3
-
-
320 KVA to 400 KVA
2
-
-
S&F, Oil filter cartage element with O ring of DG set complete IN REPLACEMENT as per existing sample as following capacity:-
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20 KVA to 40 KVA
13
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-
62.5 KVA to 82.5 KVA
6
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-
100 KVA to 140 KVA
10
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-
160 KVA to 200 KVA
7
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-
320 KVA to 400 KVA
5
-
-
S&F, Air filter (both outer & Inner) element IN REPLACEMENT with O ring for DG set complete as following capacity:-
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20 KVA to 40 KVA
13
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-
62.5 KVA to 82.5 KVA
6
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-
100 KVA to 140 KVA
10
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-
160 KVA to 200 KVA
7
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320 KVA to 400 KVA
5
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Cleaning of diesel tank of any size /capaity including replacement of worn-out pipe line and measuring scale and make it leak proof, replacement of connection fuel inlet drain with bush, re-fixing in original position with necessary clamps, nut & bolts, complete all as specified & directed..
41
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S&F, Turbo Charger as per the existing including testing, IN REPLACEMENT complete for the following capacity :-
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20 KVA to 40 KVA
1
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62.5 KVA to 82.5 KVA
2
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-
100 KVA to 140 KVA
3
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-
160 KVA to 200 KVA
3
-
-
320 KVA to 400 KVA
2
-
-
S&F, Common spare parts of DG sets IN REPLACEMENT complete as following:-
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Engine oil 15 W 40.
750
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Brass terminal heavy duty for battery.
30
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Distrilled water
80
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Acid mixed water
50
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Water temperature gauge sensor
5
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Injector overflow pipe
5
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Thermostat
5
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Fuel feed baby pump
8
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Asbestos rope superior quality on exhaust silencer pipe
20
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Oil pressure gauge as per existing sample & capacity
5
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Temprature gauge for oil / water
5
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Fuel/oil pipe lines (High pressure rubber pipe covered with steel armoured)
7
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Oil temprature gauge 0-130º C
5
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Water temprature gauge 0-130º C
5
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DC ammeter 0-50Amps
10
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AC ammeter 0-500Amps
10
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DC Voltmeter 0-50Amps
10
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AC Voltmeter 0-500Amps
10
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Frequency meter
10
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Tachometer cable
2
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Ignition switch DC with Key
4
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Oil pressure gauge 0-7 Kg/Sqcm (Cat Part No 46.244.01)
1
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Self starter for 12 Volts DC
5
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Self starter for 24 Volts DC
6
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Stopper 12 v
3
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S&F, Rubber Hose pipe different size for radiator,air cleaner to turbo, turbo to sump,injector to filter,filter to tank,filter to tank
15
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S&F, Copper battery lead connection IN REPLACEMENT suitable for 2 x 12 V, 180 A H battery 1.2 mtr long each for positive & Negative connections and 0.5 mtr long for battery inter connection lead duly pre soldering and fixing of lugs and end copper terminal and testing complete.
15
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S&F, Relay 12Volts 25 Amp Cat 111x2-12-60 IN REPLACEMENT complete.
7
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S&F, Engine Safety control unit 20 KVA to 140 KVA IN REPLACEMENT complete.
7
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S&F, Safety control Unit-ECR-19 A for 160 KVA to 400 KVA IN REPLACEMENT complete.
7
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S&F, Maintnance free battery with initially charged 12 volt with 24 months warrenty IN REPLACEMENT as following capacity.
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88/90 AH
7
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150 AH
8
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180 AH
3
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S&F, Autocut electrical battery charger of 10 Amp Unit SMPS with Constant Voltage output with Battery charging Transformer and moulded type rectifier unit IN REPLACEMENT as following capacity.
-
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12 DC
2
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24 DC
2
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S&F, Coolant for DG sets as per DG set Manufacturer's recommendations IN REPLACEMENT complete.
100
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S&F, Door hinges suitable for DG set sound proof enclosure, of any capacity & make, for smooth opening & closing as IN REPLACEMENT complete.
20
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S&F, Door Locks suitable for DG set sound proof enclosure, of any capacity & make, for smooth opening & closing as IN REPLACEMENT complete.
20
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S&F, Door Handles suitable for DG set sound proof enclosure, of any capacity & make for smooth opening & closing as IN REPLACEMENT complete.
20
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S&F, Repair / overhauling of DC Alternator by dismantling from the DG set after taking out the fan belt and pulley, replacement of armature coil, carbon etc and re-fixing the same, testing complete for DG set of capacity 20-400KVA, complete.
4
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S&F, Fan belt set as per existing IN REPLACEMENT complete.
5
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S&F, Servicing of self starter assembly of DG set by disconnecting the self starter assembly from the engine and dismantling , cleaning, all accessories,replacing worn-out parts like carbon brushes, penion of existing teeth, bendex bushes, armature, solenoid assy 12 Volt contact plates etc and rewinding the u/s feild coil etc and varnishing complete as following capacity:-
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S&F, 12 Volt
4
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S&F, 24 Volt
4
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MAINTENANCE / REPAIR WORKS TO AMF PANEL OF DG SETS
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Maintenance, repair, servicing of automatic mains failure panel 24Volt DC and 440Volt AC supply operated system by locating faults and replacement of userviceable parts and components, complete all as specified and directed, as per following:- (a) Repair of faulty worn out control wiring DC/AC for engine starting and off, with adequate and suitable size copper conductor wire, connected with proper copper lugs & terminals through protection pipe/casing. (b) Repair of worn out/faulty internal wiring of controls and timers, indicating/measuring instruments through various control fuses and relays with suitable and adequate size of copper conductor wire, connected with suitable copper lugs and terminals.
(c) Replacement of worn out small control fuses, indicating lamps, various type of copper lugs, thimbles terminals all as deemed necessary or directed including minor spare parts and components in order to make system serviceable and perfectly in working order
(d) Testing of system on load.
NOTE:- Spare parts IN REPLACEMENT will be measured and paid for separately under respective item of BoQ.
18
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S&F, Solid state electronic engine starting relay 12/24 volts DC
4
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S&F, Alternator voltage monitor relay 3 phase 415 Volt
4
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S&F, Main voltage monitor relay 3 phase 415 Volt
4
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S&F, Under voltage monitor relay 3 phase 415 Volt
4
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S&F, Solid state electronic timer 0-60 second, 24 volts DC
4
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S&F, Electronic earth fault relay for alternator protection 24volts DC
4
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S&F, Electronic over load relay for alternator protection 24volts DC
4
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S&F, Mode selector switch auto/manual test 24 volts DC
4
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S&F, Power Contactor MCX 03 cat No. CS 97011, rating 32 Amp , 3 phase 4 pole, 415 volt
4
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S&F, Power Contactor MCX 13 cat No. CS 97015, rating 80 Amp , 3 phase 4 pole, 415 volt
8
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S&F, Power Contactor MCX 33 cat No. CS 97021, rating 200 Amp , 3 phase 4 pole, 415 volt
7
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S&F, Power Contactor MCX 41 cat No. CS 97023, rating 325 Amp , 3 phase 4 pole, 415 volt
3
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S&F, Front mounting aux contact block 2 NO + 2 NC cat No. CS 94114, rating 32 Amp , 3 phase 4 pole, 415 volt
7
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S&F, VMR relay
6
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S&F, Tyre Nylone 16 ply with tube inner of size 6.00-16 for trolly mounted DG sets IN REPLACEMENT complete.
8
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Opening / dismantling and taking out existing unserviceable alternator from DG set and transporting to civil workshop, taking out burnt out winding of stator & rotor and other defective parts from the alternator & including re-winding of stator with superenamalled copper wire of existing size, H class & re-winding of rotor main field coil with superior quality copper strip of existing size, H class including required insullation material viz hardner, varnish, sleeve, mechanical lathework, re-winding of rotary rectifier including all other minor unforseen parts of alternator rrequired in the re-winding and transporting back to site and re-fixing the same in DG set, testing the DG set to entire satisfaction Engineer-in-charge of following capacity/ rating as under: -
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20 KVA to 40 KVA
3
-
-
62.5 KVA to 82.5 KVA
1
-
-
100 KVA to 140 KVA
2
-
-
160 KVA to 200 KVA
1
-
-
320 KVA to 400 KVA
1
-
-
S&F, Front operated on load Change over switch 200 Amp 4 pole ie-400A ue 415V, AC -23B, ui-1000 A,IS-13947 (P-3) IEC-60947 (P-3) B-10330 as per existing fitted in AMF panel IN REPLACEMENT complete.
2
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S&F, Front operated on load Change over switch 400 Amp 4 pole ie-400A ue 415V, AC -23B, ui-1000 A,IS-13947 (P-3) IEC-60947 (P-3) B-10330 as per existing fitted in AMF panel IN REPLACEMENT complete.
3
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M&L for Spray painting of DG set, Alternator, Panel ,diesel tank and base frame etc. with two coat of synthetic enemel paint as per MES colour code after reparing to broken parts of body with gas welding ,cleaning of old painted surface by rubbing/removing of old paint and making surface reddy for painting to the DG set ofbcapacity upto 400 KVA complete all specified and directed.
3
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-
S&F, Battery charger for DC batteries of range 6 Volts to 48 Volts provided with selector switch and with fast and slow charging system, IN REPLACEMENT, etc complete all specified and directed.
5
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M&L for Earthing complete with galvanised iron earth plate electrode of size 600 x 600 x 6 mm buried directly in ground (earth pit not less than 2.25 mtr deep below ground level ) with top edge of the plate not less than 1.5 metre below normal ground level, connected to and including GI strip 32x6 mm (upto the cross arms) by means of GI bolts/nuts/washers, protected by 40 mm bore GI medium grade pipe. Earth plate shall be surrounded by alternate layer of charcoal or coke and common salt 15 cm thick all around bottom and top. 20 mm bore GI light grade pipe for watering and including funnel, wire mesh, factory made PCC earthing pit chamber & cover including necessary excavation & earth work, all as specified & shown in electrical plate No. 5 of MES Schedule Part – I, IN REPLACEMENT, complete.
NOTE:- (i) Factory made PCC pit chamber shall be provided at least 1.5 metre away from the earth electrode and pipe for watering shall be provided in slanting manner. (ii) The unit rate includes earthing lead & protection pipe upto 7.5 metre from top of earth plate.
23
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NOTES APPLICABLE TO SERAL ITEM NO. 1 TO 34 :- (i) To maintain utmost security at AF Station, contractor will arrange his workmen along with T&P in a manner that nonfunctional DG Set / AMF Panel is made functional swiftly within 24 hour of receiving of complaint from the MES, during entire contract period.
(ii) Not withstanding with the provision of "Compensation for Delay' envisaged under condition 50 of IAFW-2249, General Conditions of Contracts, additional compensation @ Rs. 500/- day will be charged from contractor in case he fails to make the DG Set / AMF Panel functional to the entire satisfaction of Engineer-in-Charge within 24 hour of receiving of complaint from the MES regarding non working DG Set.
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Note : Amount of credit for retrieved materials is mentioned in tender documents in pdf form which will be deducted while acceptance of tender offline.
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