Military Engineer Services Tender

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Military Engineer Services - MES Tender

Works
Machinery and Tools
Eprocure
Opening Date18 Dec 2024
Closing Date5 Jan 2025
Tender Amount₹ 20,00,000 
Notes
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Costs

Summary

Comprehensive / Preventive Maintenance Of Eot Cranes At Mil Stn Dappar

Description

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BOQ Items

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Note for item No 1 to 3:- (i) Spares for EOT crane will be measured and paid seperatly (ii) Contractor will be carry out comprehensive maintenance once in a month and maintain the record of same. (iii) Contracor will ensure serviceability and safety of crane during his each visit. In addition the contractor will provide safety certificate once in entire contract period from a competent authority , ie safety officer deputed by State Govt. or Central Govt. The contractor will also provide the relevent document to ensure technical/experience certificate

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Supply and fix in replacement 2.5 sqmm 3 Core PVC insulated and FRLSH PVC round sheathed Copper conductor (Flexible) industrial cable 1100 Volt confirming to IS 694.

500

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Attending emergent breakdown or specific visit necessitated due to inspection or operational requirement all as per site requirement or directed by engineer - in- charge. Note: Contractor shall attend cay to day complain of crane regularly as and when called with in 24 hrs & maintenance shall be carried out accordingly for smooth functionig of crane and cost of the same shall deemed to be included in the above coated rates, If complaint is not attended with in 24 hrs for smooth functioning of crane Rs-500/- will be charged each day as penalty hrs for smooth functioning of crane .

35

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M&L for radiography testing of crane hook of capacity 2 to 5 ton by authorised agency at site complete all as specified. Testing certificate shall be issued by testing autority registered with BARC all as directed by engr-in-charge.

38

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M&L in replacement of cable carrier for 2 Ton to 5 Ton capacity crane complete all as specifed and directed.

134

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M&L for load testing of EOT Gantry for cranes of 4 tonne capacity at full load capacity including arrangement of dead load complete with safety certificate once in entire contract period from a competent authority , ie Safety officer deputed by State Govt. or Central Govtwith test certificate from all as specified and directed. Note: Dead load shall be arranged by the contractor on his own arrangement and no extra payment shal be made by the department. (ii) Tools and tackels shall be provided by the contractor at site for testing purpose without any extra cost to department. (iii) Rates quoted against this item shall also deemed to inclusive for shifting/transporting the load form place to place and unloading which will be arranged by the contractor including required ropes, manpower etc for handling the load required for load testing.

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All as per serial item No 8.00 above but 2 ton capacity.

24

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All as per serial item No 8.00 above but 5 ton capacity.

2

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Supply and fix in replacement steel wire first quality 10 mm dia fixed in support of EOT crane cable support complete as specified.

36

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Supply and fix in replacement steel wire first quality 12 mm dia fixed in support of EOT crane cable support complete as specified.

72

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Supply and fix in replacement Metal cable trolley for carrying multiple cables in support of EOT crane cable support complete as specified.

20

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Supply and replacement of gear oil EP90 MOD for toping up /replacing complete all as specified and directed.

45

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Supply and lubricating the GI Wire with multi grade AP -3 grease, Superior quality.

20

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S &F in replacement of Pendant bush button complete with colour code as existing all as directed

45

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S &F in replacement of Pendant indicator suitable for existing size and specification all as specified and directed.

15

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S &F in replacement of break coil 415 V, 50Hz , 4 pole type CN 12F 25 Amp suitable for existing u/s coil as directed by engr-in-charge.

14

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S&F in replacement brake liner of LT/CT/Hoist brake lining suitable for 2 /ton to 5 Ton capacity EOT crane complete all as specified and directed.

2

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S &F in replacement of Coupling studs with locking washer complete

30

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S &F in replacement of Reel insulater with MS studs as directed by engr-in-charge.

30

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M & L for Repair/replacement of worn out or u/s parts of Break Assy and re fix the same all as directed.

8

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S &F in replacement of Contactor 415V 50Hz ,3 phase, AC 3Pole 32 Amps with NO/NC as directed by engr-in-charge.

3

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S &F in replacement of Contactor 415V 50Hz ,3 phase, AC 3Pole 40 Amps with NO/NC as directed by engr-in-charge.

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S &F in replacement of Contactor 415V 50Hz ,3 phase, AC 3Pole 50 Amps with NO/NC as directed by engr-in-charge.

3

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S &F in replacement of Thermal Over Load Relay (Auto/ Manual Reset) range 1-1.6 A , frame size 1 type RT21F as directed by engr-in-charge.

4

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Supply and replacement of 63Amp TPN, 3Phase 415V, 50Hz Cat Pat No 4086 83 of all as specified and directed.

3

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Supply and replacement of isolator 40 Amp, 3Phase 415V, 50Hz all as specified and directed.

15

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Supply and replacement of MCB 6 Amp, SP, 415 V, 50 Hz all as specified and directed,

10

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S &F in replacement of flame proof thruster break assemby 150mm dia 415V AC 50 HZ with quick releasing coil suitable for 4 Ton capacty Crane same as existing all as specified and directed by Engr -in-Charge

5

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S &F in replacement of limit switch for long and cross travel 415 V 10A confirm IP 66 Class II insulation suitable for existing all as specified and directed .

20

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Supply and fixed in replacement of unserviceable flexible star type male and female type coupling system suitable for opreation of LT/CT travelling system and operating of shaft pedestal of size upto 30mm dia or as per exising size/ sample of EOT crane of capacity 4 Ton including replacement of other defected connecting parts as requred at site and making it smooth sound proof functionable complete all as specified and directed by Engr -in-Charge

10

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S &F in replacement ofGravity limit switch for Hoisting 415 V 10A confirm IP 55 Class II insulation suitable for existing all as specified and directed

15

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S &F in replacement of MCCB 415V, 50Hz, Four pole 25KA, Adjustable Thermal & Fixed Magnetic setting of capacity 63A as directed by engr-in-charge.

12

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S &F in replacement of MCB TPN 415V, 50Hz, Four pole 10KA 32 Amp capacity as directed by engr-in-charge.

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S &F in replacement of MCB SPN 230V, 50Hz, 10KA 16 Amp of nominal current rating capacity as directed by engr-in-charge.

12

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Taking down u/s motor induction type from crane gantry and strip opening the motor and segregate u/s motor parts for inspection.rewinding of stator with super enameled copper wire as per existing gauge including allied insulation material after thorough cleaning the slots and assembling the motor after repair, re installation in position and testing on load. (Other spares of motores wil be measured and paid seperately)

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(i) 5HP, 3 Phase, 415V, 50Hz

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(iii) ----do--- but 3 HP, 3 Phase, 415V, 50Hz

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(iii) ----do--- but 1.5 HP, 3 Phase, 415V, 50Hz

3

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(iv) ----do--- but 1 HP, 3 Phase, 415V, 50Hz

3

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Dismantling the complete hoist from the girders and carrying out the following repair including dismantling main gear box from electric hoist and repair/replacement the following defective U/S parts complete servicing ,refixing and hoisting the assy same all as directed

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(i) Gear box shaft - 01 No

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(ii) Driven special bevel - 01 No

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(iii) Oil seal - 02 Nos

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(iv) Spacers - 02Nos

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(v) Check nut - 01 No

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(vi) Special bevel gear - 01 No

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(vii) Gear 42N/105OD/44ZD/64W - 01 No

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(viii) Driving chain - 04 No

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(ix) Assembling with main motor

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Painting of flame proof EOT crane 2/ 4/ 5 Ton located in military stn Dappar including LT and CT travelling Garder and Iron stair assemblies after cleaning the outer surface of the EOT Crane by rubbing with emery paper ,remove oil particles, dust etc and applying one coat of synthetic enamel paint as per existing type colour code with providing painting of synthetic emamel 1st quality paint after scrapping of old rusted surface and cleaning of Oil and grease, soil dust partical material by manualy with sand paper suitable for capacity of 2 Ton to 5 Ton Crane complete all as specified and directed by Engineer-in-charge.

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Dismantling complete hoist, any capacity from gantries after disconnecting of electrical system and taking out damaged parts such as electric magnetic break /complete clutch system (disc/trustertype) or replacement, assmebly the complete hoist , hoisting on girders, making connection to crane, checking allignment and & testing complete ( electro magnetic breaker and coil shall be measured & paid for separately). Machining of EM breake assembly (lathe, milling, & grinding work) Machining of clutch assembly(welding, lathe, milling, grinding, drilling work)E M breake and clutch assembly fitting/ testing complete job

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S&F HRC fuse 10 to 32 Amps rating complete all as specified and directed

12

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S &F in replacement of travel coupling unit 100mm directed by Engineer-in-Charge

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S &F in replacement of travel coupling unit 150mm directed by Engineer-in-Charge

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Supply and fixed in replacement of unserviceable flanged type wheel ball bearing of numbering F 205 No/206 No or as per existing sample/ model suitable of oprating of traviling system for 4Ton EOT crane complete all as specified and directed by Engr -in-Charge

7

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Supply and fix in replacement of u/s cable gland of size 26.5mm Gas Gp IIB,as directed by engr-in-charge.

8

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Supply and fix in replacement of u/s cable gland of size 17.5mm Gas Gp IIA/IIB/IIC,as directed by engr-in-charge.

7

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Supply and fixing in replacement of plumber block with bearing complete suitable for LT.CT motion of 2 Ton to 5 Ton capacity EOT crane complete all as specified and directed.

2

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M&L in replacement of push button with as per existing push button station complete all as specified and directed.

10

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M&L in replacement of push button controlling unit comprising of 'On' & 'Off' operation to and for motion 'Up' & Down' long travel & micro speed and emergency control of EOT crane complete all as specified and as directed.

1

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Supply and fix in replacement of u/s Emergency Stop Push Button Sudhir Element, as directed by engr-in-charge.

7

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