Military Engineer Services Tender

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Military Engineer Services - MES Tender

Works
Electrical and Electronics
Electrical Works
Eprocure
Opening Date5 Mar 2025
Closing Date29 Mar 2025
Tender Amount₹ 25,48,000 
Notes
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Costs

Description

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BOQ Items

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All as per Sr Item No 1.00 here-in-before but of capacity 50 KVA Make : Ashok Leyland

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All as per Sr Item No 1.00 here-in-before but of capacity 50 KVA Make : Kirloskar

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All as per Sr Item No 1.00 here-in-before but of capacity 31.25 KVA Make : Ashok Leyland

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All as per Sr Item No 1.00 here-in-before but of capacity 1010 KVA, MAKE: Cummins

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All as per Sr Item No 1.00 here-in-before but of capacity 30 KVA, MAKE: Mahindra

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All as per Sr Item No 1.00 here-in-before but of capacity 62.5 KVA, MAKE: Mahindra

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Supply only B' Check Kit for DG sets of 200 KVA Make: Kirloskar, Greaves capacities Note : It Includes Oil filter (1.00 Ltr/0.5 ltr), Diesel filter, by pass /Primary/Secondary element with gaskets

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All as per Sr Item No 2.00 here-in-before but of capacity 82.5 KVA Make : Kirloskar

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All as per Sr Item No 2.00 here-in-before but of capacity 75 KVA Make : Kirloskar

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All as per Sr Item No 2.00 here-in-before but of capacity 50 KVA Make : Ashok Leyland

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All as per Sr Item No 2.00 here-in-before but of capacity 50 KVA Make : Kirloskar

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All as per Sr Item No 2.00 here-in-before but of capacity 31.25 KVA Make : Ashok Leyland

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All as per Sr Item No 2.00 here-in-before but of capacity 1010 KVA MAKE: Cummins

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100

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All as per Sr Item No 2.00 here-in-before but of capacity 30 KVA, MAKE: Mahindra

2

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All as per Sr Item No 2.00 here-in-before but of capacity 62.5 KVA, MAKE: Mahindra

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Disconnecting all the connections from alternator of DG Set of 30 KVA to 200 KVA Capacity removing the alternator from foundations/ enclosure, transporting to workshop, dismantling completely including stator, rotor, removing burnt winding and replacing with new copper winding (copper winding shall be paid separately as per actual weigth), insulation, unserviceable parts, bearing cleaning all the parts with thinner and varnishing completely with F class varnishing, applying epoxy coating, reassembling, dynamically balancing the alternator transporting and fixing on frame and reallignment within tolerance limit, connecting the alternator with all connections and testing on load completely all as directed. Note: The qty of copper winding replaced shall be measured in under mentioned item as supply only

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(a) Supply only Copper winding of Alternator

30

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Material & Labour for replacement of defective spare parts of DG Sets of capacity 200KVA, Make: Kirloskar/Greaves including dismantling old parts, fitting new part, connecting and testing all as specified and directed. (a) Air filter (inner & Outer as per original will be treated as one)

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(b) V Belt

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(c) Hose pipe set for radiator and generator (any clamps reqd for fixing deemed to be included in the quoted rate)

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Material & Labour for replacement of undermentioned defective spare parts of DG Sets of capacity 50KVA/62.5 KVA, Make :Mahindra/Ashok Leyland/Kirloskar or any other make existing at site including dismantling old part, connecting, asssembling new part and testing all as specified and directed. (a) Air Filter (inner & Outer as per original will be treated as one)

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(b) V Belt

6

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(c) Hose pipe set for radiator and generator (any clamps reqd for fixing deemed to be included in the quoted rate)

4

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Material & Labour for replacement of undermentioned defective spare parts of DG Sets of capacity30/31.25 KVA, Make : Ashok Leyland/Mahindra including dismantling old part, connecting, asssembling new part and testing all as specified and directed. a) Air filter (inner & Outer as per original will be treated as one)

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(b) V Belt

2

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(c) Hose pipe set for radiator and generator (any clamps reqd for fixing deemed to be included in the quoted rate)

3

10

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Material & Labour for replacement of defective spare parts of DG Sets of capacity 75 KVA/82.5 KVA, Make : Kirloskar including dismantling old parts, fitting new part, connecting and testing all as specified and directed. (a) Air filter (inner & Outer as per original will be treated as one )

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10

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(b) V Belt

2

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(c) Hose pipe set for radiator and generator (any clamps reqd for fixing deemed to be included in the quoted rate)

2

10

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Material & Labour for replacement of defective Water pump assembly for any make of DG Sets of capacity up to 200KVA as per sample including dismantling old parts and testing complete all as specified and directed.

2

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Material & Labour in replacement for Oil Pressure gauge of DG set complete incl necessary connections & taking down/ out old UNSV complete all as specified and directed

3

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Material & Labour in replacement for RPM gauge of DG set complete incl necessary connections & taking down/ out old UNSV complete all as specified and directed

3

22

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Material & Labour in replacementfor Analogue DC Amp meter cap 20 Amp of DG set complete incl necessary connections & taking down/ out old UNSV complete all as specified and directed

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22

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Material & Labour in replacement for Digital voltmeter suitable upto 415 volt of DG set complete incl necessary connections & taking down/ out old UNSV complete all as specified and directed.

2

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Dismantling , removing the self starter 12 volt from the engine of DG Sets upto 200 KVA opening up, over hauling/ repairing/ servicing, replacement of defective undermentioned parts and assembling, refixing and testing for proper functioning all as specified and directed :

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a) Carbon Brush

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b) Bendex/ Pinion

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c) Rewinding of Stator

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d) Carbon brush holder

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Dismantling, removing the self starter 24 volt from the engine of DG Sets upto 1010 KVA opening up, over hauling/ repairing/ servicing, replacement of defective undermentioned parts and assembling, refixing and testing for proper functioning all as specified and directed :

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a) Carbon Brush

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b) Bendex/ Pinion

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c) Rewinding of Stator

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d) Carbon brush holder

2

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Material & Labour in replacement for solenoid switch 12 volt with relay for DG self starter 12 volt complete with connection plate including dismantling of old switch all as specified and directed.

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Material & Labour in replacement for solenoid switch 24 volt with relay for DG self starter 24 volt complete with connection plate all as specified & directed.

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11

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Dismantling, radiator assembly from the engine of following capacity of DG Set by disconnecting inlet and out let connections, overhauling/ servicing the radiator, clearing/ descaling, removing blockages arresting leakages, assembling back incl necessary welding brazing as required, refixing , reconnecting and testing for proper functioning : a) 30 KVA to 62.5 KVA

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b) 82.5 KVA to 200 KVA

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Cleaning of fuel tank of DG set of following capacities by disconnecting fuel pipes connection, draining out fuel from the tank, cleaning of tank, replacement of chocked all fuel pipe Connection of suitable diameter, painting of outer surfaces of DG sets including fuel tank with synthetic enamel paint, one coat after cleaning, scrubbing the surfaces incl writing with paint the capacity, serviceability of fuel gauge complete for following DG Sets. a) 30 KVA to 62.5 KVA

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b) 82.5 KVA to 200 KVA

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Material & Labour for painting of DG sets top frame and bottom frame, inner side base of capacity 30 KVA to 62.5 KVA with existing colour with spray painting including cleaning of rusted space of the body all as specified and directed

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Material & Labour for painting of DG sets top frame and bottom frame, inner side base of capacity 82.5 KVA to 200 KVA with existing colour with spray painting including cleaning of rusted space of the body all as specified and directed

2

10

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Supply & Fix in replacement automatic voltage regulator (AVR) of following capacity complete all as specified and directed (a) 30 KVA to 62.5 KVA

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(b) 82.5 KVA to 200 KVA

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Replacment of coolant incl taking out old, Supply & Pour in refilliing of coolant, K cool Super plus 50-50 Premix complete all as specified and directed Note: The net qty of coolant shall be measured for payment.

50

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Supply & Pour in refilliing of battery distilled water complete all as specified and directed

200

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Replacement of Engine oil incl taking out old, Supply & fill in refilling of engine oil 15w40 superior quality engine oil all as specified and directed

200

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Supply & Fix in replacement SMPS based 12Volt/10 Amp float cum boost type battery charger suitable for input voltage 220 V and output voltage 12 Voltage having NO & NC terminals with necessary electric connections in DG control panel complete all as specified and directed

2

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Supply & Fix in replacement SMPS based 24Volt/20 Amp float cum boost type battery charger suitable for input voltage 220 V and output voltage 24 Voltage having NO & NC terminals with necessary electric connections in DG control panel complete all as specified and directed

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Material & Labour in replacement for Overload relay with range 3-5 Amp suitable for 3 phase connections complete all as specified & directed.

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Attending complaints of not working / any error / mechanical/ electrical/ electro-mechanical of DG sets/ AMF panel up to 1010 KVA within 24 hours after intimation to the contractor by the Department. Complaint shall be attended by qualified mechanic all as specified and as directed. If contractor fail to attend the complaint of DG set within 24 hours, recovery @ Rs. 500/- per hour shall be imposed upon the contractor. Note: Major parts required to be replaced shall be measured and paid separately.

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Material & Labour in replacement for battery terminals with nut & bolt heavy duty suitable for upto 180 AH maint free DG set battery complete all as specified and directed.

12

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Supply and fixing in replacement of battery 12 volts 150 AH maint free type complete all as specified and directed

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Supply and fixing in replecement of battery 12 volts 180 AH maint free type complete all as specified

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Supply and fixing in replacement of battery Battery Lead of size 35 sqmm made of copper of superior quality having length 60 cm min complete all as specified and directed.

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Supply & Fix in replacement of offload changeover switch with steel sheet enclosure 4 pole, 100 A, 415Volt 50 Hz all as specified and directed

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Supply & Fix in replacement of offload changeover switch with steel sheet enclosure 4 pole, 200 A, 415Volt 50 Hz all as specified and directed

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Supply & Fix in replacement of Automatic Transfer Switch (ATS) 4 pole as existing, 200 A, 415Volt 50 Hz all as specified and directed

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Supply and fixing in replacement 3 pole contactor up to 40 Amps with coil voltage 240 Volts. Make BCH or equivalent in Havells/C&S/Indo Asian/L&T/ Siemens/Schneider

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Supply and fix in replacement Voltage monitoring relay (VMR) suitable having Single phase preventor, Under voltage & overvolatge feature and control to set voltage limits and digital display to show voltage and LEDs for fault indication complete all as specifed.

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Supply and fix in replacement Single phase preventor having voltage unbalance and phase reversal protection. Make GIC/L&T or other equivalent approved make.

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100

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Material and labour for Earth continuity conductor or main earth lead fixed on wall on batten or recess or chases or burried in ground or drawn in conduit / pipe or fixed to pole or any other indicated as required on ground for 25x3 mm aluminium strip complete all as specified and as directed.

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Material & Labour Earthing complete with galvanised steel earth plate electrode 60cmx60cmx6mm thickness buried directly in ground (earth pit not less than 2.25 meters deep below ground level) with top edge of the plate not less than 1.5 meters below normal ground level, connected to galvanised earth strip 32x6 mm as earthing strip by means of GI bolts, nuts, check nuts and washers incl surrounded on all sides by 15cm thick layer of charcoal dust, salt, incl earth strip protected by 40mm dia GI light grade pipe (IS-1239), PCC pit of 1:2:4 & reinforced PCC top cover 50mm thick, earth pit angle frame of size 25mmx25mmx3mm with excavation and earth work in any type of soil, light grade GI watering pipe 20mm dia with funnel and wire-mesh complete all to as shown in electrical plate no 3 of SSR Part I 2009 connected main switch board or as reqd at site all as specified and testing on completion. (Note: The rate quoted include the cost of GI strip & GI protection pipe light 40mm dia bore light grade upto 7.5 metres. PCC Chamber shall be constructed at least 0.50 mtr away from on the earth pit electrode and pipe for watering shall be provided in slanting manner . (2) If the results are not found satisfactory, then 2nd earthing will be re-done without any cost payable to Contractor.

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Material & Labour for replacement of defective Anti viberation pad for any make of DG Sets of capacity up to 200KVA as per sample including dismantling old parts and testing all as specified and directed.

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Material & Labour for replacement of defective Low fuel sensor for any make of DG Sets of capacity up to 200KVA as per sample including dismantling old parts and testing all as specified and directed.

1

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Material & Labour in replacement for flexible steel braided fuel pipe having banjo nipple & matching bolt at both ends of length 0.50Mtr min complete all as specified and directed

6

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Material & Labour in replacement for Analogue DC Voltmeter cap 30 Volt for DG set complete incl necessary connections & taking down/ out old UNSV complete all as specified and directed.

2

10

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Material & Labour in replacement for self starter assembly up to 24 volt complete with solenoid switch incl necessary connections complete all as specified and directed.

1

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Material & Labour in replacement for DG set timing belt suitabe for DG set of cap up to 200 kVA complete incl setting of timing and taking out old UNSV belt complete all as specified and directed.

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Supply and fixing in replacement MCB SP 6 -32 Amps,10 KA, 'C' series 240 V ISI marked complete all as specified and directed

3

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Supply and fixing in replacement MCB SPN 06-32 Amps,10 KA 'C' series 240 V ISI marked.complete all as specified and directed

1

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Supply and fix in replacement Push buttons Red and Green Cat No EP1FAC08 for DG Set 31.25 KVA, with wiring and thimbling etc all as specified and directed

2

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Supply and fix in replacement Auto/Mannual selector switch Cat No EP1FAC08 for DG Set 31.25 KVA, with wiring and thimbling etc all as specified and directed

2

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Material and labour in replacement for rope asbestos of size 10-12mm dia thermal with standing capacity complete all as specified and directed

30

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Supply and laying in replacement of Synthetic insulating mat chequred of size 2x1 mtr and 12mm thick complete all as specified and directed.

6

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Supply and fix in replacement of Engine Gas Kit for DG Set 30 KVA to 200 KVA etc complete all as specified and directed

2

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Material & Labour for replacement of following in repair/servicing of DG Sets of capacity 1010 KVA, Make : Cummins including removing old parts and testing all as specified and directed. (a) Air Cleaner Element Kit 3238665 (K,QSK, V series)

6

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(b) Inhibitor Corrosion (Coolent) 205 Ltr, Cat No 3816981, HSN Code 38200000

3

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(c) Radiwash 5 Ltr pack, Cat No AX103508

15

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(d) Valvorine Premium Blue 7800 Plus 1/55 Ltr per pack , Cat No 506655, HAN No 27101980

6

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(e) Supply fixing in replacement of Digital display control panel board (Power command) of 1010 KVA DG set panel with initial software caliberation of Monitor

1

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Supply & Fix in replacement of display panel ( CAT No-2711R-T4T SER A) 02Nos as per existing for Syncronizing panel of DG Set 1010 KVA including servicing of existing panel for efficient serviceability all as specified and directed

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Supply, installation and testing of Retrofit emission control device mechanism installed at the exhaust port of a diesel generator to reduce harmful emmission for capacity of 30 KVA/31.25 KVA DG sets certified and recognised from Govt approved CPCB II Norms or better lab and by designed certified and minimum reduction efficiency level of 70% with comprehensive warrantyfor period of one year with quarterly free servicing /testing/checking of RECDs during the period of warranty and subsequently AMC for period of 03 years after warranty. Trial run (Testing) of RECD equipment for successful commissioning all as specified and directed will be carried out before issuing completion of the job. Any kind of addition / alteration to the existing DG Set including suitable supporting necessary infrastructure for providing, fixing and effective working of RECD and DG Set deemed to be included in the description complete all as specified and directed.

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Supply, installation and testing of Retrofit emission control device mechanism installed at the exhaust port of a diesel generator to reduce harmful emmission for capacity of 50 KVA DG sets certified and recognised from Govt approved CPCB II Norms or better lab and by designed certified and minimum reduction efficiency level of 70% with comprehensive warrantyfor period of one year with quarterly free servicing /testing/checking of RECDs during the period of warranty and subsequently AMC for period of 03 years after warranty. Trial run (Testing) of RECD equipment for successful commissioning all as specified and directed will be carried out before issuing completion of the job. Any kind of addition / alteration to the existing DG Set including suitable supporting necessary infrastructure for providing, fixing and effective working of RECD and DG Set deemed to be included in the description complete all as specified and directed. Note: All the repairs/servicing of DG Sets are to be carried out by the authorised and certified Service Engineer by any of the OEMs mentioned for the DG Sets.

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