Military Engineer Services Tender
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Costs
EMD
₹ 6,47,820Document Cost
₹ 3,000Tender Fee
Refer Documents
Description
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Contact
Tender Id
2024_MES_680790_1Tender No
CEAFU-14/2024-25Tender Authority
Military Engineer Services ViewPurchaser Address
-Website
http://http://mes.gov.in/
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Documents
BOQ Items
Supply and Fixing for centre hole basin mixture , cast copper alloy with capaston heads, chromium plated, fancey type screwed down high pressure with or without lettered Hot or Cold with long screwed shanks and fly nuts screwed for iron pipe of bore 15 mm with weight not less than 800 Grams complete all as specified and directed.
48
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Supply and fixing for brass pressure reducer valve of size 20 mm with pressure gauge complete all as specified and directed.
24
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Total amount of Schedule 'A' PART-II (Section-II) (Internal water supply works)
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Total amount of Sch 'A' PART-III (SECTION-I) ( INTERNAL ELECTRIC SUPPLY WORKS)
1
2963523
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Sch 'A' PART-III ( Section-II) ( INTERNAL ELECTRIC SUPPLY WORKS) Note : This schedule is not pre priced by MES and the pre priced rate indicated as "Rs. 0.00" under Col.5 signifies this fact only.
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Supply and fixing RCBO for earth leakage, overload and short circuit protection double pole 20 A, 100 mA, AC 240 Volt, 10 kA, C' Curve confirming to IS-12640-2 & IEC 61009-1 complete all as specifed and directed.
24
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Suply & Fixing LED Building security Light fitting 25 watt, for opearting voltage between 110V to 320V system efficiency not less than 120 lumen / watt, PF-0.95 minimum, IP66 protection, 5700CCT(K), CRI between 80-85, confirming to LM79 and LM 80 standards or as per IS-16104:2012 and IS-16106:2012, for estimated life span of minimum 50,000 hrs consisting of high / low voltage cut off, maintenance free isolated Electronic driver circuits, Low THD, PMMA grade high quality Transmittance lens, Epoxy powder coated Die Cast Aluminium housing with LED street optics LENS for uniform light distribution, weather proof gasket for lamp & driver compartment, Heat resistance toughened UV stabilized glass fitted in cast aluminium housing with SS screws, complete all as specified and as directed by Engr-in-charge.
12
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Supply and fixing MCB Single Pole 2 Amps rating 240V, 10KA 'C' curve miniature circuit breaker complete with connection testing and commissioning complete all as specified.
96
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Supply and fixing MCB Single Pole 6 Amps rating 240V, 10KA 'C' curve miniature circuit breaker complete with connection testing and commissioning complete all as specified.
96
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Supply and fixing MCB Single Pole 16 Amps rating 240V, 10KA 'C' curve miniature circuit breaker complete with connection testing and commissioning complete all as specified.
48
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Supply and fixing of indoor type weather & dust vermin proof metal body energy meter panel board factory fabricated indoor cubicle type totally enclosed suitable for fixing 8 energy meter inside made of GI sheet 2mm thickness powder coated, including transparent cover for each energy meter, arrangement for two nos of body earthing, the panel shall have integral base frame of 100 Mm ISMC base channel, removable undrilled gland plates shall be fitted for bottom for incoming cable and making connections, comprising of the following and specified herewith:-
(i) Rectangular Aluminium bus bar fixed on insulated mouting arrangement 100 Amps current rating – 04 Nos (ii) Cable alley for 01 I/C and 08 outgoing feeders . a) Incoming (i) MCCB 4P 63 Amps Icu=16 KA at 415 Volts, adjustable type -01 No (I/C). (ii) Phase indicating RYB light LED type – 1set.
(b) Outgoing (i) MCB DP 25 Amps, 10 230 volts – 08 No (Each for separate energy meter outgoing). All accessories prewired with suitable size copper wire with stand high temperature, housed in cubical panel made out of standard MS sheet factory made duly powder coated front and rear open able with locking arrangement complete with fixing arrangements as required or recommended by manufacturer. (ii) Single phase 2 wire energy meter of rating 10-40 Amps conforming to IS: 16444 compatible with prepaid postpaid mode version, having interoperability and other applications described in IS : 16444 – 08 Nos ( iii) Earthing busbar with green DIN rail clips for connecting two incoming GI wire (4mm dia) and 8 nos outgoing copper earthing wires. Note: Main aluminium busbars with 0.8 Amps /sqmm current density & all internal wiring with copper FRLS wires and connections. All MCCB’s are microprocessor/Thermal Magnetic based (Icu= Ics-=100%) as given in Sld, housed in separate compartments, enclosed on sides, with rotating handle. All MCGB Icu= 10KA where not given/mentioned in sld. Earthing all components, frame etc. to a common internal earth bar.Painting all sheet metal work support structure etc All accessories & supporting structure (Hot Dip Galvanised).The panel shall be wall mounted and item required for fixing are included in quoted rates. The panel shall be prewired, ready for External Cable termination. All Gland plate’s shall be 3 mm thick removable type.The panel shall be in convenient sections suitable for transportation, erection & have sufficient space for incoming & outcoming cable terminations.
The panel incomers/outgoings shall have potential free contract.
All the panel incomers/outgoing shall be tagged with aluminium anodized engraved name plates (Detailed tag of the feeders will be given during the final approval of panel drawings) Vendor shall arrange to configure/check/set all the meters once the panel is completely installed & in operations at site.
3
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Total amount of Sch 'A' PART-III (Section-II) (INTERNAL ELECTRIC SUPPLY WORK)
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Total amount of Sch 'A' PART-IV (SANITARY PLUMBING / FITTINGS)
1
830573
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Total amount of Sch 'A' PART-V ( ROAD/PATH/CULVERT )
1
1235830
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Total amount of Sch 'A' PART-VI (SECTION-I) (SEWAGE DISPOSAL WORKS )
1
80357
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SCHEDULE `A' PART-VI(SECTION-II) (SEWAGE DISPOSAL WORKS ) Note : This schedule is not pre priced by MES and the pre priced rate indicated as "Rs. 0.00" under Col.5 signifies this fact only.
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Supply and fixing HDPE DWC ( Double wall corrugated ) pipes confirming to IS -16098 of 152mm & 180mm internal & external dia respectively. Pressure rating SN-8 fixed with rubber seal and copler required with and including suitable bends 90/60/45 degree etc , single Y junction complete as required fixed as per manufacturer instruction laid in trenches for sewage line complete all as specified and as directed. Note:- rates included for pipes, bends,any size types, Y junctions, coupler/adptor etc required and net total length of pipes with fittings shall be measured for payment purpose.
65
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Total amount of Sch 'A' PART-VI (SECTION-II) (SEWAGE DISPOSAL WORKS )
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Total amount of Sch 'A' PART-VII (AREA DRAINAGE )
1
1792586
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Total amount of Sch 'A' PART-VIII (Section-I) (FIRE FIGHTING )
1
552689
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SCHEDULE `A' PART-VIII (SECTION-II) (FIRE FIGHTING ) Note : This schedule is not pre priced by MES and the pre priced rate indicated as "Rs. 0.00" under Col.5 signifies this fact only.
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Supply, testing and commissioning of outdoor weather & dust vermin proof L.T Panel board factory fabricated indoor cubicle type totally enclosed with outer sheel shall be made out of 3.15 mm thick sheet & MS angle section of suitable size for frame, factory fabricated, compartmentalized inner shell shall be made of out of 2.0 mm thick sheet. The panels must be design and verified as per the IS/IEC 61439-01 & 2 with complete type test certificates for conformance to IS/IEC 61439-1 and 2, with 65 KA 1 sec along with MCCB mounted in switch boards with aluminium bus bars as mandatory as conformed to IEC 61641 with internal arc containment fault level of 65 KA/03 Sec and shall be suitable for seismic zone III/IV Zone including the type test conducted at ERDA/CPRI for sismic test. All MCCB/ACB panel should be single tier for easy cable termination. Cable termination space should be adequate to safely gland and terminate al/cu cables for the given current ratings with From B separation for incoming MCCB/ACB feeders and For outgoing MCB feeders. The Switch board cubicles shall have steel frame work enclosed on all sides and top by CRCA sheet steel of Minimum 2.00 mm thickness. The panel shall have integral base frame of 100 MM ISMC base channel, removeable undrilled gland plates shall be fitted for bottom cable entry and making connections, earth work and PCC foundation complete comprising of the following and specified herewith:- (for Tarrace pumps) 1 .Incoming :- (a) MCCB 40 Amp 16 KA Four pole 415 volts. It should be adjustable load setting Ir = (0.8 to 1.0) x In, Tcs = 100% Icu and with adjustable thermal setting. In should be thermal based release with adjustable O/L, Ics=100% Icu, Isolation with positive break indication with double break contracts, Standard extended rotary handle, spreaders, Phase barrier etc – 01 Nos (b) Bus Bar TPN electrolytic Aluminium extensible type as main bus bars of minimum 100 A capacity (As per capacity of corresponding incoming / Bus couplers), and auxiliary bus bars of suitable capacity with heat shrunk coloured sleeves and i/cc SMC bus bars supports at required intervals complete for cross section, size supports & their spacing etc. for withstanding fault levels of 36KA (c) Metering Section – Suitable rated Digital Ammeter in amps -01 along with resin type CTs as per design ratio with necessary CT shorting link -03 Nos , digital volt meter in volts- 01 No, RYB indicating Lamps-03 Nos, Suitable load mangaer to have a parameters like KW, KWH, KVA, A, V, PF, KVAR, Active and Reactive component of the power – 1 No. 2. Outgoings .:-(a) MPCB 9-13 A TP with thermal and magnetic release 415 volts 50 HZ with breaking cap of 100 KA with indicating lamp : On-trip-stop with suitable ammeter along with necessary CTs etc – 03 Nos for (2 working + 01 Stand by) (b) Heavy duty ASD (Automatic Star Delta) Starter suitable upto 7.5 HP pumps with 4 pole contractors, OLR and electronic star delta timer in S.S enclosure with relay range of 9.0 to 14.0 Amps for centrifugal pumps -02 Nos (All starter should be complete in all respect with TDR, O/L, S/C and phase sequence corrector relay etc complete in all respect and specified.
1
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Item 15.01 Cont.. (c) System Controller: Designing, Supply, installation, Testing and commissioning of system controller i.e automatic operation and control of main and standby pressurization pump in sequence as per specification consisting of relays, timers, sensors, pressure switches, gauges annunciation window for fault indications. Complete as per specification along with control cable of suitable sizes shall be deemed to be included in quoted rates complete all as directed 01 jobs (b) Heavy duty ASD (Automatic Star Delta) Starter suitable upto 7.5 HP pumps with 4 pole contractors, OLR and electronic star delta timer in S.S enclosure with relay range of 9.0 to 14.0 Amps for centrifugal pumps -02 Nos (All starter should be complete in all respect with TDR, O/L, S/C and phase sequence corrector relay etc complete in all respect and specified.(c)System Controller: Designing, Supply, installation, Testing and commissioning of system controller i.e automatic operation and control of main and standby pressurization pump in sequence as per specification consisting of relays, timers, sensors, pressure switches, gauges annunciation window for fault indications. Complete as per specification along with control cable of suitable sizes shall be deemed to be included in quoted rates complete all as directed 01 jobs Note:
Main Aluminium busbars with 0.8 Amps/Sqmm current density & all internal wiring with copper FRLS wires and connections.
Earthing all components, frame etc. to a common internal earth bar.
Painting all sheet metal work support structure etc
All accessories & supporting structure (Hot Dip Galvanised). The panel shall be with galvanized MS mounting base frame & the height shall not exceed more than 2100mm.
The panel shall be prewired, ready for External Cable termination
All Gland plate’s shall be 3 mm thick removable type.
All the Ct’s shall be cast resin type, with necessary CT shorting link.
The panel be in convenient sections suitable for transportation, erection & have sufficient space for incoming & outcoming cable terminations.
The panel incomers/outgoings shall have potential free contract.
3 mm thick acrylic sheet shall be provided on the top of all outgoing terminatin sections, for protection against live terminals.All the panel incomers/outgoing shall be tagged with aluminium anodized engraved name plates (Detailed tag of the feeders will be given during the final approval of panel drawings)
Vendor shall arrange to configure/check/set all the meters once the panel is completely installed & in operations at site.
Complete digital/electronic interlocking should be provided in the panel for sequence operations of the system to ensure proper safety.
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Supply, fixing testing and commissioning of centrifugal mono block/Terrace pump set for fire fighting of 7.5 HP, 2900 RPM, Size 65x50 mm (suction and delivery) having discharge capacity 900LPM, total head 30 m, self priming type, CI valute, SS shaft, carbon/ceramic mechanical seal, electric driven, electric motor 415 V + 6%, -15%, 50HZ, 3 phase, AC supply with class ‘F’ insulation and temperature rise restricted to class ‘B’ with IP 55 protection with fixing arrangement with suction and delivery pipe including suitable PVC sheet and angle frame for pump shed for protection from rain complete all as specified and directed.
2
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Supply, fixing testing and commissioning of dry chemical powder type fire extinguishers of 4 Kg capacity, approved make ISI marked, IS: 15683, made of high pressure steel cylinder with steel type valve complete all as specified and directed
6
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Supply, fixing testing and commissioning of approved make light weight squeeze grip CO2 type fire extinguishers of 3 Kg capacity with ISI marked, IS: 15683, fitted with hose and horn with all accessories complete all as specified and directed.
6
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Supply, fixing testing and commissioning of dry chemical powder type fire extinguishers of 9 Kg capacity, approved make ISI marked, IS: 15683, made of high pressure steel cylinder with steel type valve complete all as specified and directed..
2
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Supply, fixing testing and commissioning of approved make light weight squeeze grip CO2 type fire extinguishers of 4.5 Kg capacity with ISI marked, IS: 15683, fitted with hose and horn with all accessories complete all as specified and directed..
2
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Supply, fixing testing and commissioning of approved make mechanical foam fire extinguishers of 9.0 ltr capacity with ISI marked, IS: 15683, fitted with hose and horn with all accessories complete all as specified and directed.
2
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Supply and fixing fire bucket stand with two fire buckets. The stand and buckets are made of GI material, rustproof and anti-corrosive. The outer surface of the bucket and stand are pinted red in colour. The stands are equipped with a canopy and legs with all accessories complete all as specified and directed.
2
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Total amount of SCHEDULE `A' PART-VIII (SECTION-II) (FIRE FIGHTING)
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Total amount of Sch 'A' PART-IX (LIGHTENING PROTECTION )
1
51012
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Total amount of Sch 'A' PART-X (Section-I) (TV CONDUITS )
1
21918
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SCHEDULE `A' PART-X(SECTION-II) (TV CONDUITS ) Note : This schedule is not pre priced by MES and the pre priced rate indicated as "Rs. 0.00" under Col.5 signifies this fact only.
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supply and fixing concealed socket outlet with grip modular type 01 Module for coaxial cable complete set including modular sunken box along with module base cover complete in all respect all as specified and directed.
24
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Total amount of Sch 'A' PART-X(SECTION-II) (LIFTS )
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Total amount of Sch 'A' PART-X ( Section I) (External water supply)
1
201693
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Sch 'A' PART-X ( (Section-II) (External water supply) Note : This schedule is not pre priced by MES and the pre priced rate indicated as "Rs. 0.00" under Col.5 signifies this fact only.
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Material and labour for construction of valve chamber of size 900x900x900mm deep dimesions (Over all internal dimension) for control valve etc with PCC foundation, PCC block masonry walls, plastering, PCC coping white washing, mild steel chamber cover, painting to chamber cover including excavation and earth work in any type of soil complete all as specified below:-
Valve chamber shall be provided with the following specifications :-
(i) Cement concrete for foundation (1:4:8) type D2 using 40mm graded stone aggregate 150mm thick extended upto 150mm beyond the outer face of block masonry.
(ii) Walls of vlaver chamber 200mm thick with precast cement concrete (1:5:8) (using 20mm graded stone aggregate) solid building block settingin CM 1:6 complete
(iii) Internal and exposed surfaces of valve chamberboth concrete and block masonry surface shall be plastered with CM (1:4), 15mm thick finished even and smooth.
(iv) 50mm thick coping in PCC 1:3:6 type C1 over block masonry wall .
(v) Entire plastered surfaces shall be treated with 3 coat of white wash.
(vi) Chamber cover shall be of 3mm thick MS sheet with 40x40x6 mm size angle iron frame with hold fast and locking arrangement including handle. Steel surface shall be painted with two coats of synthetic paint of first quality over one coat of red oxide primer
3
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Total amount of Sch 'A' PART-X(SECTION-II) (TV CONDUITS)
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Total amount of Sch 'A' PART-XI (LIFTS)
1
5073116
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Total amount of Sch 'A' PART-XII (HOT WATER SUPPLY )
1
240708
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Total amount of Sch 'A' PART-XIII(Section- I) (EXTERNAL WATER SUPPLY)
1
166876
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Sch 'A' PART-XIII(SECTION-II) (EXTERNAL WATER SUPPLY) Note: This schedule is not pre priced by MES and the pre priced rate indicated as "Rs. 0.00" under Col.5 signifies this fact only.
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Supply and fix cast iron foot valves of size 100mm as per IS : 10805 flanged type PN 0.2 complete all as specified and directed by Engr in charge
1
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Material and labour for construction of valve pit including necessary excavation and earth work as required including necessary PCC work, brick work, plastering etc all as specified including fixing of MS sheet 6 mm thick cover and angle iron frame with locking arrangement including two coats of red oxide arrangement including two coats of red oxide primer internal size of pit 600X600X600mm complete all as specified and directed.
1
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Supply, testing and commissioning of free standing infront operated fully compartmentalized extendable on both side indoor weather & dust vermin proof L.T Panel board suitable for 3 phase 4 wire , 415 volts, 50 Hz, AC supply system housed with incoming and outgoing feeders, bus bars, interconnections etc, factory fabricated indoor cubicle type totally enclosed. The panels must be design and verified as per the IS/IEC 61439-01 & 2 with complete type test certificates for conformance to IS/IEC 61439-1 and 2, with 65 KA 1 sec along with MCCB mounted in switch boards with aluminium bus bars as mandatory as conformed to IEC 61641 with internal arc containment fault level of 65 KA/03 Sec and shall be suitable for seismic zone III/IV Zone including the type test conducted at ERDA/CPRI for seismic test. All MCCB panel should be single tier for easy cable termination. Cable termination space should be adequate to safely gland and terminate AL/CU cables for the given current ratings with From B separation for incoming MCCB feeders and For outgoing MCCB feeders. The Switch board cubicles shall have steel frame work enclosed on all sides and top by CRCA sheet steel of Minimum 2.00 mm thickness. The panel shall have integral base frame of 100 MM ISMC base channel, removeable undrilled gland plates shall be fitted for bottom cable entry. Pump House LT panel
Incoming :- (a) MCCB 40 Amp 16 KA Four pole 415 volts fixed type with thermal magnetic release . It should be adjustable load setting Ir = (0.8 to 1.0) x In, Tcs = 100% Icu and with adjustable thermal setting. In should be thermal based release with adjustable O/L, Adjustable S/C setting Class II front face, 16 KA rupturing cap, Ics=100% Icu, Isolation with positive break indication with double break contracts, Standard extended rotary handle, spreaders, Phase barrier etc – 01 Nos b) Bus Bar TPN electrolytic Aluminium extensible type as main bus bars of minimum 100 A capacity (As per capacity of corresponding incoming / Bus couplers), and auxiliary bus bars of suitable capacity with heat shrunk coloured sleeves and i/c SMC bus bars supports at required intervals complete for cross section, size supports & their spacing etc. for withstanding fault levels of 36KA (c) Metering Section – Suitable rated Digital Ammeter in amps -01 along with resin type CTs as per design ratio with necessary CT shorting link -03 Nos , digital volt meter in volts- 01 No, RYB indicating Lamps-03 Nos, Suitable load mangaer to have a parameters like KW, KWH, KVA, A, V, PF, KVAR, Active and Reactive component of the power – 1 No (d) Single phase preventer and voltage monitoring Relay-01 Nos
250
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Item 27.03 Cont.. Outgoing :- (a) MPCB 9-13 A TP with thermal and magnetic release 415 volts 50 HZ with breaking cap of 100 KA with indicating lamp : On-trip-stop with suitable ammeter along with necessary CTs etc – 02 Nos for (1 working + 01 Stand by) (b) Heavy duty ASD (Automatic Star Delta) Starter suitable upto 12.5 HP pumps with 4 pole contractors, OLR and electronic star delta timer in S.S enclosure with relay range of 9.0 to 14.0 Amps for centrifugal pumps -02 Nos (01 working +01 stand by) All starter should be complete in all respect with TDR, O/L, S/C and phase sequence corrector relay etc complete in all respect and specified. (c) MCB SPN 10 Amp 10 KA -01 Nos Note:-- Main Aluminium busbars with 0.8 Amps/Sqmm current density & all internal wiring with copper FRLS wires and connections.
Earthing all components, frame etc. to a common internal earth bar.
Painting all sheet metal work support structure etc
All accessories & supporting structure (Hot Dip Galvanised).
The panel shall be with galvanized MS mounting base frame & the height shall not exceed more than 2100mm.
The panel shall be prewired, ready for External Cable termination
All Gland plate’s shall be 3 mm thick removable type.
All the CT’s shall be cast resin type, with necessary CT shorting link.
The panel shall be in convenient sections suitable for transportation, erection & have sufficient space for incoming & outcoming cable terminations.
The panel incomers/outgoings shall have potential free contract.
3 mm thick acrylic sheet shall be provided on the top of all outgoing termination sections, for protection against live terminals.
All the panel incomers/outgoing shall be tagged with aluminium anodized engraved name plates (Detailed tag of the feeders will be given during the final approval of panel drawings)
Vendor shall arrange to configure/check/set all the meters once the panel is completely installed & in operations at site Complete digital/electronic interlocking should be provided in the panel for sequence operations of the system to ensure proper safety. Suitable sufficient arrangement of LEDs light and provision of blower fans should be provided in the panel.
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Supply, fixing testing and commissioning of centrifugal monoblock pump set for water supply set of 12.5 HP having discharge capacity 15.8 LPS total head 30 m, self priming type, CI impeller, CI valute, SS shaft, carbon/ceramic mechanical seal, electric driven, electric motor 415 V + 6%, -15%, 50HZ, 3 phase, AC supply with class ‘F’ insulation and temperature riserestricted to class ‘B’ with IP 55 protection complete all as specified and directed.
250
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Total amount of Sch 'A' PART-XIII (SECTION-II) (EXTERNAL WATER SUPPLY)
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Total amount of Sch 'A' PART-XIV(Section- I) (EXTERNAL ELECTRIC SUPPLY)
1
1797458
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Sch 'A' PART-XIV(SECTION-II) (EXTERNAL ELECTRIC SUPPLY) Note: This schedule is not pre priced by MES and the pre priced rate indicated as "Rs. 0.00" under Col.5 signifies this fact only.
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Material and Labour for construction of platform with PCC 1:4:8 type D-2 with 40 mm graded crushed stones, 15 mm thick in foundation, brick work in CM 1:6 with sub class “B” old size brick, rendering 15 mm thick in CM 1:6 on exposed surfaces and 100 mm thick PCC padding, 1:3:6, type C-1 using 20 mm graded crushed stone aggregate on top and grouting bolts etc of size 3000mm x 2500 mm x 1200mm with fencing foldable upto 1.5 mtr height, gate with locking arrangements using GI wire mesh, GI wire 4mm dia, angle iron, MS plate etc. Complete all as specified and shown in drawing No. CEPZ/TD-504
1
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Supply and fix MS box (Kiosk) weather proof made out of FRP sheet of size 37.5x26.2x15.5cm including two strip single phase bus bar of aluminium strip with neutral link 32 A rating mounted on insulations of inflammable material and fixed with one Nos MCB SP 240 volts and current rating 2 Amps for controlling street light fittings to be mounted on poles at easily accessibly height complete all as specified and directed by Engineer-in-Charge.
12
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Boring of holes under road, pavement, hard standing by trenchless technology, using ultra sounding technique and necessary machine including HDPE pipe of 200 mm dia suitable for 0.4 mpa working pressure complete all as specified and directed.
6
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Supply and fixing LED aviation light luminaries, integral LED aviation light 10 watt comprising of die-cast aluminium housing with red polycarbonate dome, integral driver, supper flux 3mm 302 nos LEDs incorporated, ingress protection : IP65 with protection against short-circuit protection against surge, wide operating input voltage 100-270 VAC, enclosure including connecting electrically to location using cord flexible 3 core PVC insulated over all sheathed with flexible copper conductor of size 0.75 sqmm all as required. And directed by Engineer-in-charge
2
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Supply, testing and commissioning of outdoor weather & dust vermin proof L.T Panel board factory fabricated indoor cubicle type totally enclosed with outer sheel shall be made out of 3.15 mm thick sheet & MS angle section of suitable size for frame, factory fabricated, compartmentalized inner shell shall be made of out of 2.0 mm thick sheet. The panels must be design and verified as per the IS/IEC 61439-01 & 2 with complete type test certificates for conformance to IS/IEC 61439-1 and 2, with 65 KA 1 sec along with MCCB mounted in switch boards with aluminium bus bars as mandatory as conformed to IEC 61641 with internal arc containment fault level of 65 KA/03 Sec and shall be suitable for seismic zone III/IV Zone including the type test conducted at ERDA/CPRI for seismic test. All MCCB/ACB panel should be single tier for easy cable termination. Cable termination space should be adequate to safely gland and terminate al/cu cables for the given current ratings with From B separation for incoming MCCB/ACB feeders and For outgoing MCB feeders. The Switch board cubicles shall have steel frame work enclosed on all sides and top by CRCA sheet steel of Minimum 2.00 mm thickness. The panel shall have integral base frame of 100 MM ISMC base channel, removeable undrilled gland plates shall be fitted for bottom cable entry and making connections, earth work and PCC foundation complete comprising of the following and specified herewith:- (i) Rectangular Aluminium bus bar fixed on insulated mounting arrangement 400 Amps current rating – 04 Nos provided with heat shrinkable sleeve not less than one mm thick.(ii) Cable alley for 01 I/C and 03 outgoing feeders.
(a) incoming (i) MCCB 4P 250 Amps Icu=36 KA at 415 Volts with microprocessor release type-01 No (I/C). ICs=100% Icu and class II front face, isolation with positive break indication with double break contracts, standard extended rotary handle, spreaders, phase barrier etc.
(ii) Ammeter digital type 0 to 500 A -1Nos
(iii) Voltmeter digital type 0 to 500 V- 1 Nos
(iv) Three way selector switch for current- 1 Nos (v) Three way selector switch for voltage – 1 Nos
(vi) Phase indicating RYB light LED type – 01 Nos (vii) Suitable CTs of cast resin type with necessary CT short linking should be provided- 1 set
1
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Item 30.05 Cont.. (b) outgoing
(a) MCCB Four pole 160 amps Icu=36 KA at 415 volts, adjustable type 01 No (O/G). It should be with adjustable over load setting Ir = (0.8 to 1.0) x In, Tcs = 100% Icu and with adjustable thermal setting Class II front face with positive break indication with double break contacts, standard extended rotary handle, spreaders, phase barrier etc (ii) MCCB Four pole 100 amps Icu=16 KA at 415 volts, adjustable type with thermal magnetic release -02 No (O/G) (1 W+1S). It should be with adjustable over load setting Ir = (0.8 to 1.0) x In, Tcs = 100% Icu and with adjustable thermal setting Class II front face with positive break indication with double break contacts, standard extended rotary handle, spreaders, phase barrier etc
All accessories prewired with suitable size copper wire with stand high temperature, housed in cubical panel made out of standard MS sheet factory made duly powder coated front and rear door open able with locking arrangement complete with foundation as required or recommended by manufacturer Note:
Main aluminium busbars with 0.8 Amps /sqmm current density & all internal wiring with copper FRLS wires and connections. All MCCB’s are microprocessor/Thermal Magnetic based (Icu= Ics-=100%) as given in Sld, housed in separate compartments, enclosed on sides, with rotating handle. All MCGB Icu= 10KA where not given/mentioned in sld.
Earthing all components, frame etc. to a common internal earth bar.
Painting all sheet metal work support structure etc
All accessories & supporting structure (Hot Dip Galvanised).
The panel shall be with galvanized MS mounting base frame & the height shall not exceed more than 2100mm.
The panel shall be prewired, ready for External Cable termination
All Gland plate’s shall be 3 mm thick removable type.
All the CT’s shall be cast resin type, with necessary CT shorting link.
The panel shall be in convenient sections suitable for transportation, erection & have sufficient space for incoming & outcoming cable terminations.
The panel incomers/outgoings shall have potential free contract.
3 mm thick acrylic sheet shall be provided on the top of all outgoing termination sections, for protection against live terminals
All the panel incomers/outgoing shall be tagged with aluminium anodized engraved name plates (Detailed tag of the feeders will be given during the final approval of panel drawings)
Vendor shall arrange to configure/check/set all the meters once the panel is completely installed & in operations at site
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Supply, testing and commissioning of indoor weather & dust vermin proof L.T Panel board factory fabricated indoor cubicle type totally enclosed & MS angle section of suitable size for frame, factory fabricated, compartmentalized inner shell shall be made of out of 2.0 mm thick sheet. The panels must be design and verified as per the IS/IEC 61439-01 & 2 with complete type test certificates for conformance to IS/IEC 61439-1 and 2, with 65 KA 1 sec along with MCCB mounted in switch boards with aluminium bus bars as mandatory as conformed to IEC 61641 with internal arc containment fault level of 65 KA/03 Sec and shall be suitable for seismic zone III/IV Zone including the type test conducted at ERDA/CPRI for seismic test. All MCCB/ACB panel should be single tier for easy cable termination. Cable termination space should be adequate to safely gland and terminate al/cu cables for the given current ratings with From B separation for incoming MCCB/ACB feeders and For outgoing MCB feeders. The Switch board cubicles shall have steel frame work enclosed on all sides and top by CRCA sheet steel of Minimum 2.00 mm thickness. The panel shall have integral base frame of 100 MM ISMC base channel, removeable undrilled gland plates shall be fitted for bottom cable entry and making connections, earth work and PCC foundation complete comprising of the following and specified herewith:- (i) Rectangular Aluminium bus bar fixed on insulated mounting arrangement 300 Amps current rating – 04 Nos provided with heat shrinkable sleeve not less than one mm thick.(ii) Cable alley for 01 I/C and 03 outgoing feeders.
(a) incoming (i) MCCB 4P 160 Amps Icu=36 KA at 415 Volts adjustable type-01 No (I/C). It should be with adjustable over load setting lr=(0.8 to 1.0) x In, lcs =100% Icu and with adjustable thermal setting. Class II front front face, with positive break indication with double break contracts, standard extended rotary handle, spreaders, phase barrier etc.
(ii) Ammeter digital type 0 to 300 A -1Nos
(iii) Voltmeter digital type 0 to 500 V- 1 Nos
(iv) Three way selector switch for current- 1 Nos (v) Three way selector switch for voltage – 1 Nos
(vi) Phase indicating RYB light LED type – 01 Set
(vii) Suitable CTs of cast resin type with necessary CT short linking should be provided- 1 set
1
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Item 30.07 Cont.. (b) outgoing
(a) MCCB Four pole 63 amps Icu=16 KA at 415 volts, adjustable type with thermal magnetic release 04 No (O/G) ( 3W+1S). They should be with adjustable over load setting Ir = (0.8 to 1.0) x In, lcs = 100% Icu and with adjustable thermal setting Class II front face with positive break indication with double break contacts, standard extended rotary handle, spreaders, phase barrier etc All accessories prewired with suitable size copper wire with stand high temperature, housed in cubical panel made out of standard MS sheet factory made duly powder coated front and rear door open able with locking arrangement complete with foundation as required or recommended by manufacturer Note:
Main aluminium busbars with 0.8 Amps /sqmm current density & all internal wiring with copper FRLS wires and connections. All MCCB’s are microprocessor/Thermal Magnetic based (Icu= Ics-=100%) as given in Sld, housed in separate compartments, enclosed on sides, with rotating handle. All MCGB Icu= 10KA where not given/mentioned in sld.
Earthing all components, frame etc. to a common internal earth bar.
Painting all sheet metal work support structure etc
All accessories & supporting structure (Hot Dip Galvanised).
The panel shall be with galvanized MS mounting base frame & the height shall not exceed more than 2100mm.
The panel shall be prewired, ready for External Cable termination
All Gland plate’s shall be 3 mm thick removable type.
All the CT’s shall be cast resin type, with necessary CT shorting link.
The panel shall be in convenient sections suitable for transportation, erection & have sufficient space for incoming & outcoming cable terminations.
The panel incomers/outgoings shall have potential free contract.
3 mm thick acrylic sheet shall be provided on the top of al+B81:B82l outgoing termination sections, for protection against live terminals
All the panel incomers/outgoing shall be tagged with aluminium anodized engraved name plates (Detailed tag of the feeders will be given during the final approval of panel drawings)
Vendor shall arrange to configure/check/set all the meters once the panel is completely installed & in operations at site
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Supply, testing and commissioning of indoor weather & dust vermin proof L.T Panel board factory fabricated indoor cubicle type totally enclosed .. The panels must be design and verified as per the IS/IEC 61439-01 & 2 with complete type test certificates for conformance to IS/IEC 61439-1 and 2, with 65 KA 1 sec along with MCCB mounted in switch boards with aluminium bus bars as mandatory as conformed to IEC 61641 with internal arc containment fault level of 65 KA/03 Sec and shall be suitable for seismic zone III/IV Zone including the type test conducted at ERDA/CPRI for seismic test. All MCCB/ACB panel should be single tier for easy cable termination. Cable termination space should be adequate to safely gland and terminate al/cu cables for the given current ratings with From B separation for incoming MCCB/ACB feeders and For outgoing MCB feeders. The Switch board cubicles shall have steel frame work enclosed on all sides and top by CRCA sheet steel of Minimum 2.00 mm thickness. The panel shall have integral base frame of 100 MM ISMC base channel, removeable undrilled gland plates shall be fitted for bottom cable entry and making connections, earth work and PCC foundation complete comprising of the following and specified herewith:- (i) Rectangular Aluminium bus bar fixed on insulated mounting arrangement 200 Amps current rating – 04 Nos provided with heat shrinkable sleeve not less than one mm thick.(ii) Cable alley for 01 I/C and 03 outgoing feeders.
(a) incoming (i) MCCB 4P 63 Amps Icu=16 KA at 415 Volts adjustable type with thermal magnetic release -01 No (I/C). It should be with adjustable over load setting lr=(0.8 to 1.0) x In, lcs =100% Icu and with adjustable thermal setting. Class II front front face, with positive break indication with double break contracts, standard extended rotary handle, spreaders, phase barrier etc.
(ii) Ammeter digital type 0 to 500 A -1Nos
(iii) Voltmeter digital type 0 to 500 V- 1 Nos
(iv) Three way selector switch for current- 1 Nos (v) Three way selector switch for voltage – 1 Nos
(vi) Phase indicating RYB light LED type – 01 Set
(vii) Suitable CTs of cast resin type with necessary CT short linking should be provided- 1 set
250
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Item 30.09 Cont.. (b) outgoing
(a) MCCB Four pole 25 amps Icu=16 KA at 415 volts, adjustable type with thermal magnetic release 04 No (O/G) ( 3 W+1 S). They should be with adjustable over load setting Ir = (0.8 to 1.0) x In, Tcs = 100% Icu and with adjustable thermal setting Class II front face with positive break indication with double break contacts, standard extended rotary handle, spreaders, phase barrier etc (ii) Timer switch alongwith 415 V three phase contactors 25 Amp rating and MCB 4 Pole 415 V, 25 Amps as outgoing and one MCB 4 pole 415 V,20 Amps as outgoing including copper cable for connection and fixing complete all as specified and directed.
All accessories prewired with suitable size copper wire with stand high temperature, housed in cubical panel made out of standard MS sheet factory made duly powder coated front and rear door open able with locking arrangement complete with foundation as required or recommended by manufacturer Note:
Main aluminium busbars with 0.8 Amps /sqmm current density & all internal wiring with copper FRLS wires and connections. All MCCB’s are microprocessor/Thermal Magnetic based (Icu= Ics-=100%) as given in Sld, housed in separate compartments, enclosed on sides, with rotating handle. All MCGB Icu= 10KA where not given/mentioned in sld.
Earthing all components, frame etc. to a common internal earth bar.
Painting all sheet metal work support structure etc
All accessories & supporting structure (Hot Dip Galvanised).
The panel shall be with galvanized MS mounting base frame & the height shall not exceed more than 2100mm.
The panel shall be prewired, ready for External Cable termination
All Gland plate’s shall be 3 mm thick removable type.
All the CT’s shall be cast resin type, with necessary CT shorting link.
The panel shall be in convenient sections suitable for transportation, erection & have sufficient space for incoming & outcoming cable terminations.
The panel incomers/outgoings shall have potential free contract.
3 mm thick acrylic sheet shall be provided on the top of all outgoing termination sections, for protection against live terminals
All the panel incomers/outgoing shall be tagged with aluminium anodized engraved name plates (Detailed tag of the feeders will be given during the final approval of panel drawings)
Vendor shall arrange to configure/check/set all the meters once the panel is completely installed & in operations at site
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Supply & Fixing cable route indicator at the distance of 50 mtrs each made out of 45 x 45 x 5 mm angle iron, 80 mm long embedded in PCC block of suitable size with moulded lettter HT CABLE or LT CABLE suitably incribed on CI circular plate 8 mm thick 100 dia including painting with two coats of synthetic enammel paint overa coat of red oxide primer including necessary PCC 1:3:6, type C2 ( using 40 mm graded aggregate ) block of suitable size and neccessary earth work and excavation all as specified and directed.
58
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Total amount of Sch 'A' PART-XIV (SECTION-II) (EXTERNAL ELECTRIC SUPPLY)
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Total amount of Sch 'A' PART-XV(Section- I) (STAND BY SUPPLY & EARTHING WORK )
1
450917
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Sch 'A' PART-XV (SECTION-II) (STAND BY SUPPLY & EARTHING WORK ) Note: This schedule is not pre priced by MES and the pre priced rate indicated as "Rs. 0.00" under Col.5 signifies this fact only.
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Supply, install, testing & commissioning of ‘Silent type’ diesel generating set along with heaving prime power rating of 62.5 KVA/50 KW, 415 Volts at 1500 RPM, 0.8 lagging power factor at 415 Volts suitable for 50 Hz 3 phase, system and for 0.85 load factor, CPCB-4 norms compiled, acoustic enclosure, relay panel for automatic starting on main failure (AMF) anti vibration mountings, control panel and foundation. The DG set should be robust in construction factory tested and assembled to ensure perfect alignment of Engine and Alternator on a common base frame. The DG set power rating in indicated above is inclusive of altitude correction factor however the DG Set shall be designed and suitable to operate as per tropical conditions of Pathankot (Punjab) and for more details on services condition refer particular specification. The DG set shall be comprising of following item as under:-
(A) Diesel Engine: The diesel engine shall be of four stroke cycle multi-cylinder, direct injection water cooled, turbo charged with after cooler, Air to Air after cooling and optimised turbocharger for increased altitude capabilities developing required 81 (BHP) @ 1500 rpm under NTP condition of BS 5514/ISO 3046 with an over lead capacity of 110% for one hour in any specified 12 hrs of continuous operations suitable for generating set application on AMF mode. The engine shall confirm to IS : 10000/BS:649/BS 5514/ISO 3046 the engine shall have the following accessories.
(i) Cooling fan and radiator
(ii) DM water cooling systems with pre mix anti corrosive additive (iii) turbocharger (iv) fly wheel with fly wheel housing. (v) Electrical engine starter motor (disengagement after start up) with Batteries. (vi) battery charging systems (vii) stainless steel exhaust flexible elbow. (viii) Thermal sealing of exhaust pipe and aluminium cladding for complete exhaust pipe and silencer. (ix) Required filters for fuel, lube oil, air etc. (x) Sets of flexible hoses as required (xi) Suitable rubber coupling to Alternator with guard. (xii) Suitable Engine controller for protection of the engine (xiii) coolant heater and crankcase heater. (xiv) oil drain pump. (xv) heavy duty air cleaner (b) Engine Protections: (i) High coolant temperature warning & trip (ii) low lubricating oil pressure warning & trip (iii) low coolant level warning & trip (iv) Fail to crank trip (v) over crank trip
(vi) High and low speed trip (vii) Low or high battery voltage alarms. (viii) Clogged filter warning and lack of fuel (ix) high canopy temperature (x) set fail to start protection after failure of the set to start after successfulthree consecutive start attempts.
250
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Item 33.01 Cont.. (c) Starting system : The engine starting shall be by means of totally enclosed axial type electric starter suitable suitable for 12 Volts DC starting system comprising of starter motor, voltage regulator and arrangement for initial exciation complete with suitable number of batteries of suitable AH sealed maintenance Free (SMF) lead Acid type) as required as per specifications. The battery AH and plates shall be as per OEM standards the connections shall be with copper conductor battery leads of required length. (d) Alternator : 62.5 KVA 3 phase 0.8 PF 415 v, 4 wire 1500 rpm self-excited and self regulated through AVR confirming to IS : 4722/BS 2613 suitable for tropical condition with brush less exciter, housed in screen protected drip proof enclosure. The alternator shall be confirming to IS 13364 Part-2 & Is 15999 Part-I/IEC 60034 Part-I capable of delivering rated output at rated power factor with a terminal voltage differing from the rated value by not more than +/-5%
(b) Frequency differing from the rated value by not more than +/-0.5%
(c) Short circuit capacity of 300% for 10 Seconds
(d) Over load capacity of 110% for one hour. The insulation class of the alternator shall be class F/H. The temperature rise shall be limited to class B and ingresses enclosure protection shall IP23 or better. The alternator shall be fitted with suitable Nos. Resistance temperature Device (RTD) & bearing temperature Device (BTD) along with space heaters. (e) Alternator Protection : Alternator should have following protections
Over under voltage, under and over frequency warning and trip , loss of excitation , over current and earth fault and short circuit protection unbalanced loads, restricted earth fault protection , differential protection , diode failure. (f) Voltage regulator : A rapid response voltage regulator shall be provided to regulator the generated voltage., The overall regulations from No load to full load, including cold to hot variation and load power factor of 0.8 lag to unity shall be within 2% of the normal voltage. The excitatioin system shall be designed to promote rapid voltage recovery following sudden application and disconnection of load (g) Acoustic enclosure : The acoustic enclosure should be supplied along with DG Set from the manufacturer outlet itself as per CPCB norm. Acoustic enclosure shall be of powder coated and fabricated out of 2mm thick CRCA MS Sheet. The canopy shall have four hinged doors, one door with glass window to view proper parameters on the control panel. The canopy and doors shall have inside lining of fire retardant foam/glasswool as acoustic materials. The base frame shall be fabricated in ISMC channel or in sheet metal, with lifting hooks for convenient lifting of complete set i.e along with canopy, engine and alternator. The sound level shall have less than 75 db (A) at a distance of 1 meter. High quality noise aborbant and fire-retardant grade acoustic insulation material (P.U Foam) complying to IS 8183. The allowable temperature raise inside the canopy is 5 to 7 deg. Centrigrade. The measurement of noise should be as per ISO 3744/ISO 8528 (Part-10) Standard. The canopy has the provision of emergency push button. External to the canopy
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h) Governor : The governor shall be of electronic type suitable for monitoring constant engine speed with the specified limits for auto parallel and auto load sharing operation (j) Exhaust :- The exhaust piping system shall be supplied with a hospital grade silencer and catalytic conventer suitably optimized to meet stringent noise emission standards laid down by MoEF/CPCB the exhaust piping and the silencer shall be wrapped with rock wool and /or calcium silicate. The outside shall be neatly wrapped with aluminium cladding. The exhaust line shall be extended beyond the height of the utility building roof as required by pollution control norms. Suitable supporting structure for installation shall be provided (k) Hot air exhaust (Radiator cooling) : GI duct shall be provided for hot air exhaust from DG Set up to designated place of duct outlet. The duct shall be made of 14 Gauge thick Class-8 Galvanized Iron (GI) sheet. Galvanised Irton (GI) duct shall be provided for venting hot exhaust air out of the DG room, from radiator hot air outlet point of the DG acoustic enclosure through nearest brick wall (l) Fuel Tank : Inbuilt/internal bottom mounted (with -in DG set or with-in base frame) diesel tank of suitable capacity with mounting brackets, complete with fuel inlet, out let, air vent, drain plug, level indicator, inter connection pipes from tank to diesel generator as required. Suitable barrier shall be provided between diesel tank the engine. Fuel tank shall be fabricated as per tropical condition of leh with 210 liters approx. capacity or designed capacity shall be suitable for 8 hrs continuous operation. (m) AMF Control Panel : The control panel shall be designed for automatic ON Mains Failure operations the generator sets. The panel will be totally enclosed. Dust tight, vermin proof, floor mounted. Free standing, cubical compartmentalized type with hinged doors, fabricated from 14 SWG CRCA steel metal having separate compartments. The panel will be epoxy painted powder coated the light grey shade after seven tank treatment, and the panel./compartment will be fitted with the following instrument and pre-wired with colour coded flexible copper cable with ferule numbers for easy identification & maintenance. The panel shall be complete with interconnections insulators, two nos. of earthing lugs and with suitable rating of MCCB at both the end & shall incorporate the following (i) Neutral contactors. (ii) AMF logic unit having protection for every frequency, under voltage, under voltage, Low lube -oil and high water temperature for Engine. The AMF unit will have provision for auto start, auto stop of the DG set with 3 attempts cranking relay (iii) main supply voltage monitor. (iv) combined meter (MFM) for voltage. Current, frequency KVA, KWH & P.F (v) CT’s of suitable rating (vi) static battery charger connected on mains consisting of transformer , Rectifier, D.C Voltmeter, D.C Ammeter, charging rate selector switch (Trickle /boost, indicating lamp, onoff swtich) (vii) auto/manual mode switch (viii) Miniature circuit breaker for Fuses (ix) Hooter 12 Volts (x) Annunciations, Alarms & trips for high water temperature ,. Over speed, set fails to start and DG overload
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(xi) push buttons for breaker on off DG Start/Stop Engine Trip Hooter Accept and for rest (xii) Indicating lamps for load on mains, load on DG Set low lube oil pressure and high water temperature (xiii) suitable size of tinned copper bus bar will be provided with current density of 1.2 Amp per mm2. (xiv) Set of relays and contractor of suitable with along with MCCD of capacity 100 Amps (Incoming)- 1 Nos and 63 Amps (2 Nos) for outgoing, 4 pole 4154 Volt 50 KA for automatically shut down of DG Set or as per manufacturer recommendation of suitable rating & capacity (xv) by pass arrangement by providing on loadc hange over switch 125 Amps 4 pole to be installed with AMF – 01 Nos Note 1 AMF Panel shall be installed outside the acoustic enclosure (ii) Cost of DG Set foundation deemed to be included in cost of item (iii) Contractor should submit necessary drawing to GE/Engr-in-Charge before placing the order.
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Total amount of Sch 'A' PART-XIV (SECTION-II) (STAND BY SUPPLY )
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Total amount of Sch 'A' PART-XVI (Site clearance, excavation & earth works)
1
640404
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NOTE: Amount against schedule of credit of Rs. 5,55,457.50 for retrieved materials mentioned under relevant part XIV of Sch of Credit of tender document in PDF form will be deducted offline/manually from overall amount quoted by the lowest bonafide bidder during acceptance of tender.
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