Military Engineer Services Tender

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Military Engineer Services - MES Tender

Works
Coronavirus COVID 19
Eprocure
Opening Date22 May 2019
Closing Date15 Jun 2019
Tender Amount₹ 22,00,000 
This is an estimated amount, exact amount may vary.
Notes
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Costs

Description

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BOQ Items

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Supply and replacement of old u/s 25/ 30mm dia stainless steel line shaft coupling .

15

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Supply and replacement of old u/s 25/30mm dia stainless steel line shaft sleeve.

15

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Supply and replacement of old u/s150mm bore, 150mm long heavy duty MS socket fully threaded

10

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Supply and replacement of old u/s gun metal bearing retainer of existing size

25

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Supply and replacement of old u/s 25/30mm dia bearing retainer rubber bush for size 150mm dia pipe.

30

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Supply and replacement of old u/s gun metal split type gland including 02 Nos studs suitable for 25 to 38mm dia shafts including provision of gland packing.

3

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Supply and replacement of old u/s gun metal stuffing box bush suitable for 25 to 38mm dia shafts.

3

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Cutting worn out portion of stainless steel top/line shaft of 25 to 38mm dia including threading on plain surface to match with existing threading of coupling etc complete all as specified and directed.

25

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Cutting and removing worn out threaded portion of 100/150mm bore MS column pipe, threaded to required length to match with existing connecting system etc complete all as specified and directed.

20

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Supply and replacement of old u/s 150mm bore 7mm thick MS column pipe ( each length not exceeding 3m.) threaded both ends with one full threaded MS socket fully threaded complete

10

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M & L for overhauling and repair of multistage VT pump assembly of any stage and discharge capacity with replacement of defective parts such as gun metal bush, rubber bush, CI neck ring, pump shaft, bowl case & impeller etc including necessary lath work, metaling, turning, poloshing, and reassemble all the parts and refix at same position complete all as directed. Note:- Defective major components/spares if required shall be measured as Supply and replacement under respective item 15 to 22 here-in-after and labour element included in this item for replacement .

3

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Supply and replacement of old u/s gun metal impeller with lock suitable for 150mm dia bowl assembly.

18

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Supply and replacement of old u/s intermediate bowl case gun metal/bronze bush bearing as per existing sample

18

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Supply and replacement of old u/s CI neck ring as per existing sample of suction, discharge and intermediate bowl assembly.

18

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Supply and replacement of old u/s gun metal/bronze suction and discharge bowl case bush as per existing sample

3

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Supply and replacement of old u/s intermediate bowl case bush bearing rubber as per existing sample

9

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Supply and replacement of old u/s bolt/stud as per existing sample for bowl assembly.

90

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Supply and replacement of old u/s stainless steel pump shaft as per existing sample suitable for bowl assembly 9 to 18 stages in multiple length each not exceeding 3m.

2

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Supply and replacement of old u/s intermediate/suction/discharge bowl case assembly as per existing size

7

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M & L for disconnecting electrical/mechanical connection and taking up or down unserviceable VT /Centrifugal motor of any type, make and capacity from foundation and transporting to authorized workshop to carry out works such as replacement of motor bearing, cutting & removing existing burnt/short circuited winding wire complete, cleaning of core grooves and surfaces, rewinding the motor with superior quality enameled copper winding wire of suitable gauge, numbers of turns and coils including insulating material such as sleeves, lathorised fibe glass, cotton/PVC tape varnishing etc, reassembling, refixing and testing the motor at site on full load complete all as specified and directed by Engr-In-Charge. Note:- Defective major components/spares if required shall be measured as Supply and replacement under respective item 24 to 35 here-in-after and labour element included in this item for replacement .

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M&L for rewinding of 3 phase electric motor of 25/30 HP with super enameled copper winding wire of same gauge including impregnated paper, sleevs, lathorised fibre glass, varnish and tape, etc complete all as specified and directed.

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All as per above item No 24 but electric motor of 40 HP

3

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All as per above item No 24 but electric motor of 50/60 HP

5

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All as per above item No 24 but electric motor of 75/100 HP VT motor

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Supply and replacement of old u/s bearing plate DE/NDE side as per existing sample

4

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Supply and replacement of old u/s terminal plate as per existing sample

3

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Supply and replacement of old u/s terminal box cover as per existing sample

2

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Supply and replacement of old u/s ratchet plate for VT motor as per existing sample

3

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Supply and replacement of old u/s ratchet pulley for 3 phase VT motor as per existing sample

3

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Supply and replacement of old u/s stainless steel thrust bearing No 6316/ 7220 or as per existing sample for VT motor (Make of bearing : SKF / NBC/TATA.)

3

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Supply and replacement of old u/s stainless steel ball bearing No 6311/6312/6211 or as per existing sample for VT & C/F motor (Make of bearing : SKF / NBC/TATA.)

8

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Supply and replacement of old u/s stainless steel ball bearing No 6204/6205 or as per existing sample (Make of bearing : SKF / NBC/TATA.)

3

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S & F in replacement water pressure gauge 0-200 PSI x 4" liquid filled with valve & connected pipe etc including taking down old one complete. (Make : Fiebig, H.Guru, Emerald, Anergy)

7

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M & L for disconnecting and taking up/down 15000/20000 GHP capacity centrifugal /mono-block pump set of any type from foundation and transporting to authorized workshop carry out repairs such as replacement of pump bearing and overhauling including replacement of minor unserviceable components/spares like 'O' rings, Oil seal, Mechanical seal, pump gland, casing ring, gasket packing and greasing, welding, metaling, turning, polishing, Lathe work etc. along with replacement of major components/spares as per manufactures instruction and testing after repairing and reconnecting at site including re-commissioning and testing to ensure efficient and smooth functioning to achieve desired discharge of pump set etc complete all as specified and directed. Note:- Defective major components/spares if required shall be measured as Supply and replacement under respective item 38 to 51 here-in-after and labour element included in this item for replacement .

6

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Supply and replacement of old u/s high carbon steel pump shaft as per existing shaft sample

2

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Supply and replacement of old u/s heavy duty shaft sleeve with bush as per existing sample

6

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Supply and replacement of old u/s stainless steel ball bearing No 6306/ 6307 or as per existing sample for C/F pump (Make of bearing : SKF / NBC/TATA.).

4

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Supply and replacement of old u/s stainless steel ball bearing No 3307 or as per existing sample for C/F pump (Make of bearing : SKF / NBC/TATA.).

4

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Supply and replacement of old u/s bearing housing DE/NDE as per existing sample for centrifugal pump set

6

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Supply and replacement of old u/s shaft end bushes as per sample for centrifugal pump set

6

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Supply and replacement of old u/s bearing housing sleeves as per existing sample for centrifugal pump

4

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Supply and replacement of old u/s GM air release key as per sample for centrifugal pump

5

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Supply and replacement of old u/s gland packing for centrifugal pump set

8

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Supply and replacement of old u/s pump shaft gland packing bush for centrifugal pump

6

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Supply and replacement of old u/s tyre/star rubber coupling as per sample for centrifugal pump set

8

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Supply and replacement of old u/s oil seal as per sample for centrifugal pump

2

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Supply and replacement of old u/s impeller with impeller key as per existing sample for centrifugal pump of capacity upto 20000GPH

4

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Supply and replacement of old u/s Pump housing nut, bolt and washer as per sample for centrifugal pump set

36

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M&L for disconnecting electrical/ mechanical connection and taking out submersible pump set from existing bore well approx depth varying from 45m to 85 m with all accessories and transporting to authorized workshop for rewinding and overhauling of sumbermersible pump and after overhauling / rewinding, re-lowering the pump set in bore well with all accessories, including testing to ensure efficient and smooth functioning to obtain required discharge, etc complete all as specified and directed. Note:- Defective major components/spares if required to be replaced shall be measured as supply only under respective item 53, 63 to 65 here-in-after and labour element included in this item for replacement .

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M & L for overhauling and repair of submersible pump assembly of any stage and discharge capacity with replacement of defective parts such as gun metal bush, rubber bush, CI neck ring, pump shaft, bowl case & impeller etc including necessary lath work, metaling, turning, poloshing, and reassemble all the parts and refix at same position complete all as directed. Note:- Defective major components/spares if required shall be measured as Supply and replacement under respective item 54 to 62 here-in-after and labour element included in this item for replacement.

4

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Supply and replacement of old u/s stainless steel shaft for submersible pump as per existing sample

2

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Supply and replacement of old u/s gun metal impeller with key as per existing sample for submersible pump

16

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Supply and replacement of old u/s stainless steel shaft for motor as per existing sample

1

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Supply and replacement of old u/s gun metal bush for submersible pump & motor as per existing sample

24

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Supply and replacement of old u/s rubber bush as per existing sample for submersible pump

24

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Supply and replacement of old u/s CI intermediate /suction/discharge case as per existing sample for submersible pump

12

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Supply and replacement of old u/s CI neck ring as per existing sample for submersible pump

24

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Supply and replacement of old u/s pump motor coupling as per existing sample for submersible pump

3

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Supply and replacement of old u/s thrust plate as per existing sample for submersible pump

5

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M&L for Rewinding of 3 Phase, 17.5/25 HP submersible electric motor with PVC insulated copper winding wire of same gauge including impregnated paper, sleevs, lathorised fibre glass, and tape, etc complete all as specified and directed.

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All as per above item No 63 but 30/40 HP submersible electric motor

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All as per above item No 63 but 45/ 50 HP submersible electric motor

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S & F in replacement old u/s 16 Sqmm, 3 core, 1100 Volts, copper conductor flat cable for submersible pump including connecting to motor complete all as specified and directed.

100

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S & F in replacement old u/s 10 Sqmm, 3 core, 1100 Volts, copper conductor flat cable for submersible pump including connecting to motor complete all as specified and directed.

100

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S & F in replacement old u/s 100/125mm bore 7mm thick MS/ GI column pipe with both side flange ends, each length not exceeding 3m.

8

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M & L for PCC foundation for pump set/ motor of suitable size and if required any other place using PCC 1:2:4 type B-1 (using 20mm graded stone aggregate) including use and waste of formwork including dismantling existing foundation and removal of rubbish out off the premises etc complete all as specified and directed.

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S & F in replacement old u/s timer of any type with new timer suitable to existing sample for fully automatic motor starter complete all as directed.

8

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S & F in replacement old u/s single phase preventer of any type with new single phase preventer suitable to existing sample for fully automatic motor starter complete all as directed.

8

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S & F in replacement old u/s over load relay of range 45 to 120 Amps or as per existing sample complete all as directed.

5

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S & F for replacement of old unsv Voltage Monitoring Relay (Single Phasing Preventor + Selectable Under Voltage + Selectable Over Voltage) with new one connecting and testing complete . Make L&T/Legrand/GIC

8

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S & F in replacement old u/s ON/OFF, Start/ Stop push button suitable size, colour and rating to existing one complete including connection & testing complete all as directed.

16

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S & F in replacement old unserviceable indication lamps with LED type indication lamps with showing red, yellow and green colours suitable for 240 Volts AC supply as per existing size complete including connection & testing

20

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Disconnecting existing over heated or burnt cable terminal at existing panel and cutting out over heated / burnt portion of cable, stretching / opening cable to suitable required length from available rings and reconnecting cable in position properly with providing new lugs, tapes etc for cable size upto 95 sqmm complete all as directed

20

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M & L for making serviceable old UNSV Motor starter of any type carrying out repair and with replacement of defective minor spare parts such as connector, burn contol copper cable, insulator ,Terminal Block, copper thimbles, etc or if any other required minor spare parts at site for including testing to ensure efficient and smooth functioning of starter complete all as specified and directed. Note:- Defective major components/spares if required to be replaced shall be measured as supply & replacement under respective item 78 to 81 here-in-after and labour element included in this item for replacement .

7

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Supply and replacement of old u/s power contactor 3 pole 40/50 Amps with new one as per existing sample complete including connection & testing

6

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Supply and replacement of old u/s power contactor 3 pole 70/80 Amps with new one as per existing sample complete including connection & testing

6

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Supply and replacement of old u/s power contactor 3 pole 95/110 Amps with new one as per existing sample complete including connection & testing

2

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Supply and replacement of old u/s Add-on aux. contact Block suitable to existing contactor alongwith connecting and testing complete all as directed . as per existing sample

4

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Repair to oil immersed star delta starter by replacing fixed, moving contact, relay, No volt coil etc required for making starter serviceable of any capacity

1

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Supply and top up/replacement of electric motor starter oil

10

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S & F in replacement 3 pole MCCB 63 Amp adjustable type Thermal Release Range with breaking capacity- 25 KA (as per existing sample frame size)

3

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S & F in replacement 3 pole MCCB 100 Amp adjustable type Thermal Release Range with breaking capacity- 25 KA (as per existing sample capacity & frame size)

4

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S & F in replacement 4 pole MCCB 160 Amp adjustable type Thermal Release Range with breaking capacity- 25/36 KA (as per existing sample frame size)

4

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S & F in replacement 4 pole MCCB 200-250 Amp adjustable type Thermal Release Range with breaking capacity- 36 KA (as per existing sample frame size)

3

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Supplying, fixing in replacement for on load changeover switch 4 pole, 415 volts, 100 Amps in Open execution type of make : L & T /Schnieder/ ABB /Havells

2

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Supplying, fixing in replacement for on load changeover switch 4 pole, 415 volts, 160/200 Amps in Open execution type of make : L & T /Schnieder/ ABB /Havells

2

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S & F in replacement of motor protection circuit breaker (MPCB), 415 Volts, 3-ph, 50 Hz, 63 Amp rating having short circuit & over load protection rotary type including taking down old of any capacity complete all as directed (Make of: L & T / Schnieder/Seimens)

5

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M&L for replacement of old unserviceable star delta starter with Fully Automatic Star - Delta Starter in sheet metal enclosure type AC-3 phase, 415V, 50 Hz suitable for 50 HP electric motor . Make of L & T model MU-G50 or equivalent model of make ABB/Havells

2

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All as per above item No 91 but suitable for 40 HP electric motor . Make of L & T model MU-G40 or equivalent model of make ABB/Havells

1

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All as per above item No 91 but suitable for 75 HP electric motor . Make of L & T model MU-G75 or equivalent model of make ABB/Havells

1

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S & F in replacement of Ammeter 3 phase with suitable rating to existing CT complete including connection & testing .Make of - L &T/Schnieder/AE

5

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M & L for replacement of volt meter 3 phase suitable size to existing one complete including connection & testing. .Make of - L &T/Schnieder/AE

5

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Replacement of HRC fuse 63/100 Amps suitable size to existing one complete including connection & testing. Make- L & T/C&S/ havells/Schnieder

10

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M & L for replacement of Multifunction Meters 3 phase, 415 Volts, showing Amper, voltage, PF, HZ parameter with Accuracy Class 1.0, Flush mounting 96 x 96 mm inbuilt selector switch complete including connection & testing. .Make of - L &T / Schnieder/AE

5

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M & L for replacement LT CTs of suitable rating & size to existing one complete including connection & testing.

4

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Replacement of old unsv rubber mat with the new rubber mat suitable for LT panel of size 2mx1mx15mm thick,ISI marked complete all as specified and directed by Engr-in-Charge.

4

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M & L for preparation of old painted surfaces for repainting complete body of motor with superior quality super enameled paint, colour as per standard Engineering practice for centrifugal & VT motor with base frame etc by spraying and including writing SM No/MES No all as specified and directed.

10

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M & L for preparation of old painted surfaces for repainting complete feeder pillar boxes/panels/ boards with applying two coats of synthetic enameled paint (as existing color) with using spray machine on prepared surfaces complete all as specified and directed by Engineer-in-Charge.

7

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Replacement of existing unserviceable/damaged part / portion of the existing feeder pillar box / panel boards with supplying and fixing new part or portion fabricated out of 2mm thick MS sheet in position including making necessary adjustments and alignments to make the existing feeder pillar box/ panel board body to required shape(s) and size(s) all as directed by Engineer-in-Charge. NOTE : (i). The panel board repaired shall be made totally enclosed, weather proof for installing incoming / outgoing MCCB / Switch fuses/ cable etc. complete all as directed (ii) The rates quoted by the contractor are deemed to be with and including necessary cutting, welding, leveling and jointing etc. as directed to match & accommodate with the existing feeder pillar box / panel board . (ii) The replaced portion shall be painted with two coat of synthetic enameled paint over a coat of red oxide primer.

5

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M & L for replacement of aluminium bus bars of any shape and size including appropriate colour PVC sleeves .

25

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S & F in replacement of LT panel door lock chromium plated or as per existing sample

30

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M & L for disconnecting existing old u/s soft motor starter of any type and S & F new Digital Soft motor starter (suitable for 60 HP motor) fixing in existing panel complete with testing at site all as directed by Engr-in-Charge (Make L& T / Schnieder/ABB)

1

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M & L for disconnecting existing old u/s soft motor starter of any type and S & F new Digital Soft motor starter (suitable for 40/50 HP motor) fixing in existing panel or new sheet metal encloser with connected accesories complete with testing at site all as directed by Engr-in-Charge (Make L& T / Schnieder/ABB)

2

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M & L for making serviceable old UNSV Single phase preventer wall mounting 415 volts, 3 phase of any type carrying out repair and replacement of unserviceable minor spare parts such as connector, burn controle cable, insulator ,Terminal Block, copper lugs, etc for making the MPC serviceable and testing at site complete all as specified and as directed.

6

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M&L for replacement of old unserviceable star delta starter with Fully Automatic Star - Delta Starter in sheet metal enclosure type AC-3 phase, 415V, 50 Hz suitable for 20/25 HP electric motor and relay range 13 - 21Amps . Make of L & T model ML1.5 FASD or equivalent model of make ABB/Havells

2

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M & L for making serviceable old UNSV Automatic transfer switch (ATS) controller wall mounting 415 volts, 3 phase of any type carrying out repair and replacement of unserviceable minor spare parts such as connector, burn copper cable, insulator ,Terminal Block, copper lugs, coil, PC board , relay etc or if any other required spare parts at site for making the ATS serviceable and testing at site complete all as specified and as directed.

2

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M & L for dismantling / taking out old unserviceable existing LT 1100 volts cable of any size from LT Panel /duct/ ground and Supplying, Laying & connecting cable 1.1 KV grade, of size 70 Sqmm 3.5 core aluminum conductor, screened, XLPE insulated, armored shielded and PVC sheathed by Engineer -in-Charge.

80

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M & L in replacement XLPE insulated armoured heavy duty electric LT cable 95 Sqmm, 3.5 core, 1.1 KV with aluminium conductor cables laid in duct, on feeder piller box / changeover switch by providing suitable new aluminium lugs and suitable GI nuts, bolts & washers etc. all as specified and directed

80

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Disconnecting/dismantling and removing unserviceable star delta motor starters in any position and Supply, installation, testing for Digital Soft Starters in new sheet metal enclosure complete with including Digital Soft Starters Make L& T cat No- CSXi-030-41, DIN type HRC fuse 100 Amps with HB 250 Fuse holders and suitable rating line contactor (Make L& T/Seimens/Schneider) , control wires, motor ON/ OFF switches, insulators, adequate size of copper lugs and thimbles, nut, bolt , washers etc. and connected items complete all as directed

1

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Dismantling / taking out old u/s existing LT panel with motor starter of any type and Supply, installation, Commissioning and testing LT panel board of suitable shape and size for 3 phase, 4 wire, 440 Volts AC supply, indoor cubical type, dust and vermin proof, made out of 1.6mm thick CRCA sheet with using 40mm x 40mm x 6mm angle iron frame and legs duly finished with using powder coated paint of approved colour all over steel surfaces complete with including PCC work for fixing panel legs, front and back door locking arrangement and aluminium busbar of suitable shape and size for 3 phase and nuetral not less than 400 Amps rating with and including the following switchgear & controls :- (Make of panel: Power system & control/ DVEPL) (a) Incoming:- (i) MCCB 160 amps 4 pole having breaking capacity of Icu=25 KA with adjustable load setting (Make:- Schinder/ABB/L & T ) - 01 Nos (ii) Multifunction Meter 3 phase, 415 Volts, Accuracy Class 1.0, Flush mounting 96 x 96 mm complete including CTs- 02 Nos (Make:- Schinder/AE/L & T ) (iii) Indicating lamp (LED type) - 0 1 Set of three (Make:- Schinder /L & T / AE) (b) Outgoing:- (i) MPCB 3 pole, 415 Volts, 63 Amps- 02 Nos (Make L& T/Seimens/Schneider) (ii) AC3 Rating line contactor 80 Amps capacity- 02 Nos (Make L& T/Seimens/Schneider) (iii) Digital Soft Starters suitable for 45 KW/60 HP motor - 02 Nos (Make:- Schinder/ABB/L & T ) (iv) Push button for ON/OFF - 2 set (v) Indication lamp ON/OFF/TRIP - 02 set (vi) capacitor MPP-Heavy duty Box type 20 kVAr with supervision relay and auto/Manual switch - 01 set

1

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Disconnecting/dismantling and removing unserviceable corroded MPC of any type and supply, installation and testing for factroy fabricated Motor Protection Controller (MPC) system compact wall mounting 415 volts, 3 phase indoor cubical type, dust and vermin proof, made out of 2.0 mm thick MS sheet of size not less than 0.75 x 0.75 mtr (LxB) and depth 25 mm duly finished with using two coats of synthetic enamel paint of approved colour over a coat of red oxide primer all over steel surfaces with front openable and locking arrangement with and including the following switchgear & controls:- (Make of panel: Power system & control/ DVEPL) (a) Incoming :- (i) Motor protection circuit breaker (MPCB) 63 Amp, 415 Volts, 3-ph, 50 Hz, - 01 Nos (Make of: L & T / Schnieder/Seimens) (ii) Aluminium Bus bar suitable shape and size not less than 200 Amps capacity (iii) Multifunction Meters 3 phase, 415 Volts, Accuracy Class 1.0, Flush mounting 96 x 96 mm complete including CTs . - 01 Nos (Make:- Schinder/AE /L & T ) (iv) Indicating lamp - 0 1 Set of three (LED type) (Make:- Schinder /L & T / AE) (b) Out going :- (i) Motor protection circuit breaker PC board - 01 No (ii) Power contactor 3 pole ,110 Amps rating - 02 Nos (Make of: L & T / Schnieder/Seimens)

2

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M&L for in replacement earthing complete with galvanised steel earth plate electrode 60 x 60cm x 6 mm thick, buried directly in ground (earth pit not less than 2.25 metres deep below ground level) with top edge of the plate not less than 1.5 metres below normal ground level, connected to galvanised earth strip 32x 6mm dia by means of bolts, nuts, check nuts and washers of galvanised iron or steel all as shown in electrical plate No. 5 connected to earthing test point all as specified or indicated including testing on completion.

7

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M & L for in replacement aluminium earthing strip 25×3mm complete

30

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