Military Engineer Services Tender

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Military Engineer Services - MES Tender

Works
Electrical Generators And Transformers
Electrical and Electronics
Eprocure
Opening Date25 Feb 2025
Closing Date18 Mar 2025
Tender Amount₹ 45,00,000 
Notes
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Costs

Description

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BOQ Items

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Removal of excavated surplus soil any type to a distance not exceeding 50 mtr and depositing where directed at a level not exceeding 1.5 metre above the starting point complete all as specified.

50

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M&L for Plain Cement Concrete 1:2:4 type B-1 using 20mm graded stone aggregate for coping around poles,including provision of necessary form work, finishing even and smooth without using extra cement complete all as specified and as directed by Engr-in-Charge.

5

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M & L Plain Cement Concrete 1:3:6 type C2 using 40mm graded stone aggregate as in foundation of poles,stays including provision of necessary for fixing of poles,stays,struts, filling of road cuttings etc. complete all as specified and directed by Engr - in Charge.

5

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M&L for Cable route indicator showing " MES HT 11 KV UG Cable" and route of cable with arrow made of CI in suitable eliptical shape and fixed on angle iron 40x40x6mm, 800mm long painted in Brown Colour with two coats of synthetic enamel paint cover a coat of red oxide primer duly embaded in PCC block 0.40x0.40x0.40 in ground complete all as directed and specified.

80

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M&L for clean dry sand laid in trenches/ducts for bedding and cushioning to cable, including spreading and levelling complete all as speccified.

56

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M&L for laying in trenches reinforced precast cement concrete cable cover, class HV type 2 with peak, size 300mmx180mmx40mm for cable protection complete all as specified.

2900

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M & L for GI Pipe light grade 100mm bore for cable protection in floor/road crossing/along pole complete all as specified and as directed.Make: Jindal/TATA/Prakash

24

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Supply and erecting in true vertical position steel tubular swaged pole 11mtr long type 410 SP-31) complete with base plate and bracket fixed at top , painted internally throuout and externally up to the embeeded depth with two coats of black bitumnous paint and remaining external portion with two coats of aluminium paint over a coat of red oxide primer including providing 30cm wide alternate strips with sky blue and white synthetic enamal paint upto 1.2m high from ground level complete all as specified and as directed. (Note : Earth work and PCC foundation is to measured and paid separately under respective item)

1

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Supply, laying, jointing, testing and commissioning of High Tension (HT), 11000Volts (earthed) grade, XLPE insulated, screened, PVC bedded, galvanized steel strip or wire armoured, electric power cable (heavy duty) with stranded aluminum conductor, cross sectional area 95Sqmm, 3core under ground cable including both side connection with cable lugs etc, laid in trenches, along poles or passing through pipes or laid under floor or through walls etc., complete all as specified and directed. Note : Excavation and earth work, sand cushioning and precast concrete cable cover for protection of cable shall be measured and paid separately.

200

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Supply, laying, jointing, testing and commissioning of High Tension (HT), 11000Volts (earthed) grade, XLPE insulated, screened, PVC bedded, galvanized steel strip or wire armoured, electric power cable (heavy duty) with stranded aluminum conductor, cross sectional area 120Sqmm, 3core under ground cable including both side connection with cable lugs etc, laid in trenches, along poles or passing through pipes or laid under floor or through walls etc., complete all as specified and directed. Note : Excavation and earth work, sand cushioning and precast concrete cable cover for protection of cable shall be measured and paid separately.

400

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Supply, laying, jointing, testing and commissioning of High Tension (HT), 11000Volts (earthed) grade, XLPE insulated, screened, PVC bedded, galvanized steel strip or wire armoured, electric power cable (heavy duty) with stranded aluminum conductor, cross sectional area 185Sqmm, 3core under ground cable including both side connection with cable lugs etc, laid in trenches, along poles or passing through pipes or laid under floor or through walls etc., complete all as specified and directed. Note : Excavation and earth work, sand cushioning and precast concrete cable cover for protection of cable shall be measured and paid separately.

100

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Dismantling and taking out old unserviceable/broken cross arms including bracing support clamps and back plate and Supply and fix cross arms ,bracings,supports,clamps and back plates fabricated from structural steel sections including nuts,bolts,washers, welding,bending cold or hot ,drilling holes for bolts, in any shape or size as indicated or directed and inclusive of one primer coat, one under coat and one finishing coat of paint all as specified and directed by Engr in Charge.

1

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Supply, jointing & testing, indoor end termination joint kit (Cold shrinkable) complete with jointing material and accessories suitable for 3wire, 11KV (Earthed) grade, HT, underground XLPE insulated armoured aluminium conductor, 3core, 50 to 95Sqmm size cable, complete all as specified and directed.

3

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Supply, jointing & testing, indoor end termination joint kit (Cold shrinkable) complete with jointing material and accessories suitable for 3wire, 11KV (Earthed) grade, HT, underground XLPE insulated armoured aluminium conductor, 3core, 120 to 185Sqmm size cable, complete all as specified and directed.

5

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All as per item No 17 but 240 Sqmm.

1

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Supply, jointing & testing, outdoor end termination joint kit (Cold shrinkable) complete with jointing material and accessories suitable for 3wire, 11KV (Earthed) grade, HT, underground XLPE insulated armoured aluminium conductor, 3core, 50 to 95 Sqmm size cable, complete all as specified and directed.

4

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All as per item No 19 but 120 to 400 Sqmm.

3

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Supply, jointing & testing, straight through joint kit (Cold shrinkable) complete with jointing material and accessories suitable for 3wire, 11KV (Earthed) grade, HT, underground XLPE insulated armoured aluminium conductor, 3core, 50 to 95 Sqmm size cable, complete all as specified and directed.

4

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All as per item No 21 but 120 to185 Sqmm.

6

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All as per item No 21 but 240 to400 Sqmm.

2

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Note For Item No 19 to 23 -Note:1. Removing of cable loop is included in quoted rate. 2. Earth work will be measured and paid seperatly.

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M&L for preparation of rusted surface of HT/LT steel pole with brackets of any size/shape/type at any height and painting with aluminium paint and alternate color of sky blue 3 strip and white paint 2 strip of 30 cm height at bottom of the pole (1.5 Mtr from ground) and numbering the pole 5 cm height black paint with back ground yellow paint 10 cm dia circle complete all as specified and directed.

10

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Supply and replacement of unserviceable HT enclosed bus bar 11 KV made out of MS/ CRCA sheet of size 3.00 mm thick , 3 Nos copper bus bar of size 50 mm x 10 mm x 0.45 Mtr fixed on HT 6 Nos insulators 11 KV of size 1 M X 1.2 M x 0.60 MM with legs made out of MS angle 50X50X10 mm & 0.75 Mtr in length , locking arrangements and tested including dismantling old unserviceable HT Enclosed bus bar as specified and directed by Engr in Charge.

5

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Supply and fix in replacement breather assembly for transformer 250 KVA to 400 KVA including dismantling old unserviceable breather complete all as directed and specified by Engr in charge.

15

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Supply and fix in replacement breather assembly for transformer 100 KVA to 200 KVA including dismantling old unserviceable breather complete all as directed and specified by Engr in charge.

10

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Material and labour for preparation for painting including removing dust flake etc and painting with synthetic enamel paint with spray painting method one coat of approved colour for distribution transformer complete of following capacity all as directed by Engineer-in-charge:-(including marking of MES/SM no. on trasformer with synthetic enamell paint )

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(a) 75 KVA to 160 KVA

10

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(b) 200 KVA to 300 KVA

20

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(c) 400 KVA to 630 KVA

9

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(d) 4 Pole structure

5

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Material and labour for filteration of transformer oil of Transformer through on line filteration plant for extracting moisture content in the oil and carbon deposits and bringing the electric strength to above 40 KV for one minute with a specific gap of 2.5 mm and refilling the filtered oil into transformer as specified and directed.

18000

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Supply and fill transformer oil with the specified BDV duly filtered conforming to IS 335-1963 as amended including testing complete . Make: Savita/Power oil

1600

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Supply and fill silica gel in replacement in the transformer breather assembly including taking out unserviceable gel complete.

10

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Material and labour for servicing of LT ACBs any type any make of capacity 630 to 800 Amps motorised / manual type complete with micro processer relay by taking out ACB from cabinet, cleaning entire parts, greasing , oiling and tightening of nuts/bolts, replace minor worn out parts as necessary, re-assembling compltete, testing of operation manually and auto all as directed by Engineer-in-charge.

4

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Disconnect LT supply, and opening up top and bottom cover of LT panel, checking and tightening of all cable and bus bar connections, checking and tightening of CT connections including cleaning the connection with CRC spray and providing reinsulation with LT tapes in bus bars, closing of all holes/gapes with mano plast to arrest entry of rats/squirell etc, refixing cover re connecting cable connection, testing and commissioning complete.

15

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Supply and lay round shaped stone boulder/aggregate 10 cm. Thickness all around to the foundation of plant / equipment and pole/4 pole structure using stone aggregate of size 60 to 90 mm complete all as specified and directed.

5

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Taking out existing HT cable 11 KV and testing of defects and relaying the same in excavated trench after rectification of defect cable 3 core 95 sq mm to 240 sqmm size after locatiing the fault . Note: excavation will be measured and paid seperatly.

100

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Material and labour for Heat Shrink Sleeve suitable for HT 11KV cable of 95 to 185 Sqmm Industrial Grade with shrink ratio 2:1 Operating Temperature (°C): -40 to 125 complete all as specified and directed.

25

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Material and labour in replacement of earthing complete with GI earth plate electrode of size 600mm x 600mm x 6mm thick burried directly in ground vertically (depth of pit not less than 2.25m below normal ground level), with top edge of earth plate not less than 1.5m below normal ground level, earth plate surrounded from all sides by 15cm thick packed alternate layers of charcoal dust and common salt, electrode connections using galvanized iron strip of size 32 mmx6 mm thick (upto body of equipment) by means of nuts, bolts, check nuts & GI washers, connected to main switch board or main control board or test point, protected by galvanized iron pipe light grade 40mm dia bore, and watering pipe 20mm dia bore GI light grade with funnel & wire mesh including all necessary excavation & earth work, PCC chamber in PCC (1:2:4) type B-1 & RCC cover, all as shown in electrical plate No 3 of MES Schedule Part-I (2009), testing on completion, complete all as specified and directed. Note(s) :- (i) RCC pit cover shall be pre-cast of RCC (1:2:4) type B-1, 80mm thick reinforced with XPM not less than 4Kg/Sqm. (ii) PCC chamber shall be constructed 500 mm away from the edge of earth .. (iii) Rate shall include GI strip and protection pipe of length 7.5m, excess beyond 7.5m length required at site shall be measured and paid separately. (iv) Earth resistance should be less than 3Ohm. In case the test results are not found below 3 Ohm, complete earthing will be redone without any extra cost to Govt.

4

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Note:- GI strip and protection pipe of 40 mm dia upto 7.5 metre length is deemed included in the rate quoted. Material and labour in replacement of HT bushing ,Gun metal Rod complete with gasket set , nuts bolts and washer for all as specified and as directed for the following:-

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(a) 75 to 160 KVA Capacity Transformer

9

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(b) 200 to 250 KVA Capacity Transformer

9

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(c) 300 to 500 KVA Capacity Transformer.

9

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Material and labour in replacement of LT bushing, Gun metal Rod complete with nuts bolts and washer complete all as specified and as directed for following:-

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(a) 75 to 160 KVA Capacity Transformer.

8

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(b) 200 to 250 KVA Capacity Transformer.

6

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(c) 300 to 500 KVA Capacity Transformer

6

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Disconnecting defective outdoor/ indoor power distribution transformer of capacity 100 KVA to 630 KVA from HT/ LT sides draining out complete transformer oil & storing the same in suitable containers ( to be arranged by contractor ) opening the top cover and lifting up the core assembly carefully to check the condition of transformer winding core retanking the same after repair/rewinding , filling of new transformer oil including checking of leakage of transformer body and welding works required for making transformer body leak proof, replacement of HT/LT side porcelain bushing , HT /LT side bushing rod made of brass/copper of appropriate curent rating , body gasket , replacement of old breather with new breather of transparent body filled with new silica gel , transportation of transformer to and fro from site to work shop and re-installation the same at any site complete all as specified and directed. Note:- New Transformer oil shall be measured and paid separately. Cost of gasket , bushing, bush rods ,breather with silica gel, nut bolts and washers is deemed tobe included in the quoted rates of this item.

6

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M&L for replacement of burnt /defective HT(Primary) LT (Secondary) copper coil with new copper coil made out of super enamelled heavy duty copper wires of size matching to the existing one including varnishing, drying and insulating material in transformer complete all as specified and directed.

600

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Note:- Payment shall be made on actual weight basis i.e. actual weight of finished coil after varnishing and baking.

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Material and labour for Boring/drilling holes underneath road / PCC manually including insertion GI pipe of 100mm dia of pressure 0.4 Mpa complete all as specified and as directed by the Engineer-In-Charge.

24

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Taking out existing unserviceble 11 KV Potential transformer indoor type of ratio of 11000/110 volts supply, fixing, commisioning and testing of potential Transformes of ratio of 11000/110 volts all as directed and specified by Engr - In- Charge. Note. The work includes taking out old unsv PT, new PT fitting and related minor parts if required. Make /AE/KAPPA/ Scheneider/

1

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Supply installation ,testing and commisining in replacement of indoor type 11 KV Current transformer epoxy resin cast type of ratio 100/5/5 Amp and 5p10, insulation class-1 HT 11000 volts all as directed and specified by Engr - In- Charge.Make-: A.E/KAPPA/SCHENIDER/CG

1

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Supply installation ,testing and commisining in replacement of indoor type 11 KV Current transformer epoxy resin cast type of ratio 200/ 5/5 Amp and 5p10, insulation class-1 HT 11000 volts all as directed and specified by Engr - In- Charge.Make-: A.E/KAPPA/SCHENIDER/CG

2

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Labour and transportation for cable fault detection machine upto the site, whenever required for detecting fault in HT XLPE faulty cable of 11000 volts grade layied under ground/floor/road etc. Note:- (i). The contactor shall arrange HT fault locator machine at site after receiving telephone call from JE E/M / Engineer-in-Charge within time of Max. 6 hours for locating and rectification of fault other wise contractor is liable for the penalty of 500/- Per hrs in any type of delay. (ii). Excavation and earthwork involved up to 2 Mtr length and 2mtr deep along the route of cablefor locating HT cable fault for taking out/ relaying of HT XLPE cable of any size/specificationshall deemed to be included in the item rate. (iii). HT straight through / outdoor / indoor type end terminal joint shall be measured and paid for seprately under the respective item of contract.

12

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Taking out old unserviceable heavy duty long neck lugs from HT cable end, Supply and fix aluminium heavy duty long neck lugs of following size with using crimping tool all as directed and specified by Engr in Charge.

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a) 95 sq mm to 120 sq mm

24

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b) 150 sq mm to 240 sq mm

24

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Shifting of Transformer 100KVA to 500 KVA capacity from substation to subtation with in 1000 Mtr distance complete all as directed and specified by Engineer - charge.

5

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Disconnection of HT connections and DC connections from existing bus bar and disconnecting trolley including servicing of complete parts of RMU 3 way, cleaning with carbon tetra chloride, lubrication of mechnical parts, Replacing/Fixing new Rt angle rubber boots to the entire RMU, adustment and calibration of complete relays etc and checking complete parts, repairs to control wiring with single core copper conductors of existing size as required at site (RMU of make Scineder/ABB/ITL/Siemens) for satisfactory running and replacement of defective spare parts, applying one coat of 11 KV insulation epoxy based paint on busbar, spouts and other connected parts and reassembling the same re-connecting all HT & AC / DC connections complete in functional order including testing on existing load complete all as specified and as directed. Note :- Spare parts shall be measured and paid for separately under respective items of this schedule as supply only (in replacement). These shall be identical to those specified by original manufacturer and Small parts such as nuts, bolts, screw & washers required at site are deemed to be included in the cost quoted by the contractor.

3

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All as per item No. 49 hereinbefore but for RMU 4 way complete all as specified and as directed.

3

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All as per item No 49 hereinbefore but for RMU 5 way complete all as specified and as directed.

4

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All as per item No 49 hereinbefore but for RMU 6 way complete all as specified and as directed.

2

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Supply and fixing in replacement of numerical self powered protection relay of RMU as per existing make complete all as specified and direcxted.

2

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Disconnecting of HT connections and DC connections from existing bus bar and disconnecting trolley including servicing of complete parts of VCB, cleaning with carbon tetra chloride, lubrication of mechanical parts, adjustment and calibration of complete relays etc and checking complete parts, repairs to control wiring with single core PVC insulated copper conductors of existing size as required at site of VCB of make Crompton Greaves/Mega win/ABB of capacity 630 Amp for satisfactory running and replacement of defective spare parts, applying one coat of 11 KV insulation paint on busbar, spouts and other connected parts and reassembling the same & re-connecting all HT & AC / DC connections complete in functional order including testing on existing load and calibration of existing VCBs installations with the help of instruments and testing on completion as follows:- (a) Check the protection system calibration of triple pole over load/earth fault relay with all three phase, trip supervision relay, lock out under voltage relay & out going. (b) To check the alarm system with hooter and reset push button system and auxiliary alarm cancellation relay system. (d) To check the metering system and replace the same if required as site requirement for ammeter & volt meter with selector switch, frequency meter, indicator LED lamps for ON / OFF flushed with front of panel on incoming & out going sides. (e) To check the operation of manual charging of the system button for ON/OFF. (f) To check motor operated spring stored energy trip and closing coil system. Note:- (i) Calibration to be done by OEM or PSEB. Test report alongwith guarantee certificate to be provided after the test. (ii) Spare parts shall be measured and paid for separately under respective items of this schedule as supply only (in replacement). These shall be identical to those specified by original manufacturer and small parts such as nuts, bolts, screws & washers required at site are deemed to be included in the cost quoted by the contractor.

16

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S & F in replacement spring charging motor AC /DC of VCB trolley as per existing make and model complete all as specified and as directed. Make:- DELCO/ Electra.

2

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S & F in replacement motor cut off switch for spring charging motor of VCB trolley as per existing sample complete all as specified and as directed.

5

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S & F in replacement Ampere meter digital type, 96 x 96 mm, 0-200 Amp with built in selector switch complete for VCB 11 KV complete all as specified and as directed. Make L&T/AE/Secure/ Scheneider/ Legrand/ Hager

10

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S&F in replacement volt meter digital type, 96 x 96 mm, 0-12 KV with built in selector switch complete for VCB 11 KV & RMU complete all as specified and as directed.

10

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S&F in replacement of multifunction meter for 11 KV VCB as per existing sample complete all as specified and as directed.

2

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Supply and fixing in replacement of indicator lamps as per existing colour code for 11 KV VCB & RMUs complete all as specified and as directed.

20

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S & F in replacement of selector switch suitable for Amp meter / volt meter as per existing sample of 11 KV VCB & RMUs complete all as specified and as directed.

12

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S & F in replacement of common alarm relay voltage range 24-30V DC of VCB complete all as specified and as directed.

3

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S & F in replacement of microprocessor Numerical relay of VCB complete all as specified and as directed.

2

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S & F in replacement of spring charging Gear assembly of VCB trolley as per existing sample complete all as specified and as directed.

2

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S& F in replacement of Shunt Tripping coil 24V DC of VCB trolley as per existing sample complete all as specified and as directed.

2

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S & F in replacement of Closing coil 24 V DC of VCB trolley as per existing sample complete all as specified and as directed.

5

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S & F in replacement of Isolating Contacts with brass ring of VCB complete all as specified

2

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S & F in replacement of Busbar support insulator of VCB complete all as specified

8

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S & F in replacement of Copper bus bar with 11kv inuslation of size 500mmx 50 mm x 10 mm complete all as specifed

4

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S & F in replacement of Spout bushing 1250A, 11KV of VCB complete all as specified

3

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S & F in replacement of T.N.C. Switch of VCB complete all as specified

2

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S & F in replacement of Auxiulary Switch 12 Way (6No/6NC) of VCB complete all as specified

2

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S & F in replacement of Spare Mechanism with Motor gearof VCB complete all as specified

1

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S & F in replacement ofSleeve for epoxy mould of VCB complete all as specified

1

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S & F in replacement of Holding base with insulating rod and support rod with screw of VCB complete all as specified

1

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S & F in replacement of Drive link assembly with adjuster of VCB complete all as specified

1

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S & F in replacement of Hand charged mechanisam assembly with operating coil of VCB complete all as specified

1

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S & F in replacement of Rack in out gear with worm shaft /wheel complete of VCB complete all as specified

1

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S & F in replacement of DC Power pack cmprising of 2 volt ,40AH x12 Nos DC maintenance free batteries connected in series to obtain 24 DC voltage and connecting battery clammps/leads of specified size and lenth complete with DC charger with auto/ trickle charging facility and to work on 230 volt AC single phase as nput 24 volts DC out put duly fitted with AC volt meter of range 230volts and DC volts meter range 0-30 volts and Amp meter of range 0-50 Amps complete all as specified and as directed. Make:- Mahamai/Alan/Gagate/Bentex/Amson.and make of batteries-:Exide, Amron, TATA

1

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S & F in replacement of Plug & socket assembly as per existing sample of VCB trolley complete all as specified and as directed.

2

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S & F in replacement of Resin encapsulated vacuum interrupter bottles of the same specification as per existing sample of circuit breaker trolley of 11 KV VCB complete all as specified and as directed.Model -: VG-2R Make : Schinder or equelant model for Crompton Greaves

3

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S & F in replacement of Control Wiring 1.5 sqmm FRLS PVC insulated copper conductor for control circuits and 2.5 sqmm FRLS PVC insulated copper conductor for CT circuits as per existing diagram including provided cable ties, beading etc of VCB or RMU complete all as specified and as directed. Make of wire:- FINOLEX / L & T / RPG / POLYCAB / GRANDLAY

3

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Taking down the UNSV RMU 4/5/6 way from sub station and Transporting to civil workshop replace the burnt parts i.e HT insulator, HT bus bar, etc including servicing of complete parts of RMU 4/5 way, cleaning with carbon tetra chloride, lubrication of mechnical parts, replacing of Rt angle rubber booot, adustment and calibration of complete relays etc and checking complete parts, repairs to control wiring with single core copper conductors of existing size as required at site (RMU of make ABB/ITL/Siemens) for satisfactory running and replacement of defective spare parts, applying one coat of 11 KV insulation paint on busbar, spouts and other connected parts and reassembling the same re-connecting all HT & AC / DC connections complete in functional order including testing on existing load complete all as specified and as directed.

2

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Supply only spring charging motor complete all as specified and directed.

1

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Supply only under voltage trip device complete all as specified and directed.

1

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Supply only shunt trip/closing coil complete all as specified and directed.

1

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Supply and fixing of 12 Volt , 12 Ah battery (two batteries) with sultable charger for breakers of RMU complete all as specified and diirected.Make: Exide/Amaron

4

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Supply and fixing of 12 Volt , 30 Ah battery (two batteries) with sultable charger for breakers of RMU complete all as specified and directed. Make: Exide/Amaron

6

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Repair/rectification the leakage of Gas (SF 6 ) of 4/5 way RMU and refill Gas (SF6) of 4 way RMU at required pressure and testing complete including servicing of complete parts of RMU 4 way, cleaning with carbon tetra chloride, lubrication of mechnical parts, adustment and calibration of complete relays etc and checking complete parts, repairs to control wiring with single core copper conductors of existing size as required at site for satisfactory running and replacement of defective spare parts, applying one coat of 11 KV insulation paint on busbar, spouts and other connected parts and reassembling the same re-connecting all HT & AC / DC connections complete in functional order including testing on existing load complete all as specified and as directed.

1

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M&L in replacement for MS work for fabcrication of plates (chequered ) channels, square cut or notched (ordinary and counter sunk) forming holes, without any attachment Fe 410 -W (Gde E- 250) quality A of minimum thickness 6 mm including necessary supports, hangers ,nuts, bolts and washers and one coat of priming with red oxide zinc chrome lead & two coat of black bituminous paint etc complete all as specified and directed.

500

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Schedule of Credit

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