Institute Of Microbial Technology Tender
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Institute Of Microbial Technology - IMT Tender
Eprocure
Opening Date27 Nov 2020
Closing Date10 Dec 2020
Tender Amount₹ 97,56,170
Costs
EMD
₹ 1,96,000Document Cost
₹ 1,000Tender Fee
Refer Documents
Description
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Contact
Tender Id
2020_CSIR_63186_1Bid Award Id
ViewTender No
CSIR/IMTECH/REN/BSL3/2021Tender Authority
Institute Of Microbial Technology ViewPurchaser Address
-Website
http://https://www.csir.res.in/
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Documents
BOQ Items
AHU-4: 3100 cfm @ 125mm WC SP Fresh air with internal recirculation
1
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AHU-6: 5100 cfm @ 125mm WC SP Fresh air wth internal recirculation
1
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SITC of Fresh air module complete with prefilter of 90% down to 10 micron & Aluminium low leakage damper of required capacities.
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SITC of Fresh air module with prefilter for AHU
2
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Overhauling of existing AHUs with overall cleaning of filters, cleaning of coil fins, readjustment of belt drive, replacement of gaskets for HEPA filters (wherever required) to make it leakproof complete as required.
4
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Dismantling of existing AHU including filters, coil, chilled water piping, valves, fittings and shifting the AHU in components to designated area inside campus as directed by engineer in charge.
1
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SITC of PRE FILTERS WASHABLE EU 3 SIZE: 610 X 610 X 50 MM BOX TYPE/ FLANGE TYPE FOR AHU
10
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SITC of PRE FILTERS WASHABLE EU 3 SIZE: 610 X 305 X 50 MM BOX TYPE/ FLANGE TYPE FOR AHU
6
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SITC of FINE FILTERS EU 7 SIZE: 610 x 610 x300 mm FLANGE TYPE, capacity 2000 cfm
14
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SITC of FINE FILTERS EU 7 SIZE: 610 x 305 x300 mm FLANGE TYPE, capacity 1000 cfm
6
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SITC of HEPA FILTERS H13 SIZE: 610 x 610 x300 mm FLANGE TYPE, capacity 2000 cfm
14
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SITC of HEPA FILTERS H13 SIZE: 610 x 305 x300 mm FLANGE TYPE, capacity 1000 cfm
6
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Ventilation Exhaust Units
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SITC of Double skin ventilation units for EXHAUST air with aluminium profile, 23±2 thick Puf panel having a density not less than 38 kg/m. Panel shall have 0.6mm precoated G.I sheet as outer skin and 0.6mm thick plane GI inner skin. fan section with direct drive plug fan with TEFC squrirral cage induction motor. Fan / shall have service door of not less than 500 mm width. Capacity 2000 CFM at 125 mm SP with provision for variable speed drive complete as required.
4
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SITC of Safe Change Exhaust HEPA housing assembly (BIBO) with DOP port and safe change arrangement for fine and HEPA filters with provision for fine & HEPA filters. Casing MS epoxy painted. Capacity 2000 cfm each complete as required.
4
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SITC of FINE FILTERS EU 7 SIZE: 610 x 610 x300 mm BOX TYPE, capacity 2000 cfm, to be installed in Safe Change Exhaust HEPA housing assembly etc. as required
4
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SITC of HEPA FILTERS H13 SIZE: 610 x 610 x300 mm BOX TYPE, capacity 2000 cfm, to be installed in Safe Change Exhaust HEPA housing assembly
4
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Complete Rectification of existing HEPA Safe Change. Fumigation of the unit and filters, safe removal of HEPA and fine filter, replacement of all the gaskets to make it leakproof, painting of the housing with epoxy paint, dismantling of round to square transition parts to the existing unit and reinstallaton at site complete as required.
4
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Ducting and duct accessories
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SITC of 20 mm thick Pre Insulated Ducting sheets of 4m X 1.2m having PUF density of 45Kg/CuM with 80 Micron Aluminum facing on both sides with stucco type finish, duly Class ‘O’ certified as per BS along with the standard installation accessories. (measurement of outer duct size). Price under this head shall include duct supports, silicon sealant complete as required.
500
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SITC of Extruded aluminum volume control damper without / with extended shaft suitable to fix actuator complete as required.
12
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SITC of Fire dampers in AHU Outlet supply air duct of required sizes, including control wiring. The damper shall be motorized and spring return so as to close the damper in the event of power failure automatically and open the same in case of power being restored. The spring return action shall be inbuilt mechanism and not externally mounted. The damper shall also be closed in the event of fire signal complete as required and as per specifications complete as required.
2
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SITC of Motor actuator for Fire damper (ON OFF type)
2
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SITC of Aluminum powder coated removable core diffusers with collar damper for supply and return air complete as required.
4.5
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SITC of Flexible connection at exhaust fan inlet etc. as required
6
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SITC of GI Ducting made out of 24 swg GI sheet construction as per IS 655 with MS flanges, duly sealed with silicon sealant. Rate to include duct supports, flanges and silicon sealant complete as required.
500
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Duct Insulation
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SITC of duct insulation, without aluminim foil 13 mm thick XLPE rubber sheet with adhesive for all supply and exhaust duct complete as required.
850
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For external ducting 5 MIL Fibre Glass cloth followed by UV protection paint Paramount STARFIX 30 or equivalent complete as required.
500
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Air cooled Condensing Units including environment friendly refrigerant R 134a / R 410a / R 407c
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SITC of 11 TR Nominal capacity Air cooled condensing unit with single compressor complete as required.
1
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SITC of 8.5 TR Nominal capacity Air cooled condensing unit with single compressor complete as required.
2
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SITC of 5.5 TR Nominal capacity Air cooled condensing unit with single compressor complete as required.
1
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Refrigerant copper piping with insulation leak detection (suction, liquid line and insulation together in a group)
15
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Refrigerant pipe fittings, expansion valve, strainer required for each condensing unit
3
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Thermostat with timer
3
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Humidistat
3
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Control wiring for thermostat and humidistat
3
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Heater: Supply, Installation, testing and commissioning of Thyristor controlled SS heater Bank, Duct mounted, for monsoon RH control and winter heating with contactor with internal wiring. Heater shall have control panel in built and BMS compatible, Input 415V, 3 ph. Thyristor controlled duct mounted heaters of following ratings. Normal tubular heater without Thyristor control and integral control panel will not be accepted.
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3 KW
6
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6 KW
4
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9 KW
-
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SITC of CPVC piping for water supply, Condensate Drain as below:
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Water supply pipe - 15 mm dia CPVC pipe complete with fitting and accessories for water supply
24
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AHU Drain - 40 mm dia HEAVY DUTY poly vinyl chloride (PVC) pipe with fitting and accessories for drain
12
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AHU Drain - 125mm height U trap made from HEAVY DUTY PVC 25 mm dia
2
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Thermal insulation (pipe section) of 40 mm dia HEAVY DUTY poly vinyl chloride (PVC) pipe complete as required.
12
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SITC of Variable frequency drives indepedently with bypass starter panel and also differential pressure near with cabling from the sensor located on the duct to the the VFD for air handling units / exhaust fan of following capacity motors including necessary fittings and fixing accessories etc. complete
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For 1.5KW motor
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For 2.2 KW motor
4
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For 3.7 KW motor
1
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For 5.5 KW motor
2
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SITC of Differential Pressure (DP) sensor for VFD et. As required
2
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SITC of Magnehelic gauges with GI box with SS cover plate and sensors with necessary tubing for filters across AHUs HEPA Filters and exhaust safe change HEPA filters complete as required.
3
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ELECTRICAL WORKS
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MCC panel for HVAC EQUIPMENTS
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SITC of Self standing electrical panel constructed out of 16 G CRCA sheet duly powder coated with suitable capacity of main incoming MCCB, bus bar, metering panel consisting of voltmeter, ammeter and outgoing feeders consisting of MCCB/MPCB, contractors, relays, single phase prevetor for AHU 4 and AHU 6 (total 2 AHUs) motor with VFD, Heaters for two AHUs, corresponding BSL3 area exhaust fans (total 4 nos) B50with VFD and feeder for new condensing units for these AHUs complete with on/off trip indication lamps etc. The MCC shall house the VFDs with ventilation exhasut fans for smooth heat rejection from inside MCC to outside. Main incoming MCCB-300 Amps, Bus-Bar-Ph to Ph=26 mm & ph to nutral/earth=19 mm Aluminium all as instructed by engineer in charge.
1
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Rectification of existing floor mounted electrical panels to verify and rectify if required, the following:
1) Supply AHU and exhaust fans of same room are provided from same electrical panel to ensure proper controls including contactor, relays etc. 2) Safety interlocks are working and all internal switchgear / contactor/ relay are in working condition. If found defective, the same shall be replaced.
2
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Power distribution boards (PDB) for clean room lights
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Supplying and fixing of following ways surface/ recess mounting, vertical type, 415 V, TPN MCB distribution board of sheet steel, dust protected, duly powder painted, inclusive of 200 A tinned copper bus bar, common neutral link, earth bar, din bar for mounting MCBs (but without MCBs and incomer ) as required . (Note : Vertical type MCB TPDB is normally used where 3 phase outlets are required.
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8 way
2
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Supplying and fixing 5 A to 32 A rating, 240/415 V, 10 kA, "C" curve, miniature circuit breaker suitable for inductive load of following poles in the existing MCB DB complete with connections, testing and commissioning etc. as required
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Single pole-16 A
13
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Double pole-32 A
1
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Supplying and fixing following rating, four pole, 415 V, isolator in the existing MCB DB complete with connections, testing and commissioning etc. as required.
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63 Amps/TPN
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Light distribution boards (LDB)
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Supplying and fixing following way, single pole and neutral, sheet steel, MCB distribution board, 240 V, on surface/ recess, complete with tinned copper bus bar, neutral bus bar, earth bar, din bar, interconnections, powder painted including earthing etc. as required. (But without MCB/RCCB/Isolator-4 way
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Supplying and fixing 5 A to 32 A rating, 240V, 10 kA, "C" curve, miniature circuit breaker suitable for inductive load of following poles in the existing MCB DB complete with connections, testing and commissioning etc. as required.
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Single pole-16 A
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Double pole-32 A
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S56PA320EO
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SITC of Electrical Socket Clipsal 20A 250V 1 Gang 3 Pin surface socket outlet (Model S56SO320GY) and 20A 250V 3 Round Pin Angled Plug (model S56PA320EO). To be installed on cleanroom wall panel / brick wall.
41
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Clean room Compactable electrical power points & Accessories. SITC of Switch socket units shall be mounted at height 900 or 1100 mm from floor or as approved by client.
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6 AMP Single Phase modular switches for lighting modules
3
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6/16 AMP single phase switch sockets for power sockets
15
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32 AMP single phase switch sockets for power sockets
1
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32 AMP three phase switch sockets for power sockets
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63 AMP three phase switch sockets for power sockets
-
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SITC of 1.1 KV copper conductor PVC Insulated armoured cable of following sizes for power and control cabling complete with lugs, glands, termination etc.
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4c x 6 sq. mmx cu cable
50
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4c x 10 sq. mm x cu cable
50
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3c x 6 sq. mmx cu cable
20
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2c x 6 sq. mmx cu cable
10
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SITC of Control Cable for BMS, Fire detection system
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4c x 1.5 sqmm shielded multistand copper cable
100
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2 cx 1.5 sqmm multistand shielded copper cable
100
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2 core x 1.5 sq. mm copper armoured cable FRLS
500
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SITC of Wiring for circuit/ submain wiring alongwith earth wire with the following sizes of FRLS PVC insulated copper core cable in surface/recessed steel conduit
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2 X 2.5 sq. mm + 1 X 2.5 sq. mm earth wire
50
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2 X 1.5 sq. mm + 1 X 1.5 sq. mm earth wire
50
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25mm PVC conduit/ PVC flexible conduit for power/ control wiring
-
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Supplying and installing following size of perforated painted with powder coating M.S cable trays with than 17.5% in convenient sections joined with suspended from the ceiling with MS suspenders & nuts , painting suspenders etc as required
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300 mm width X 50 mm depth X 1.6 mm thickness
10
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200 mm width X 50 mm depth X 1.6 mm thickness
20
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100 mm width X 50 mm depth X 1.6 mm thickness
20
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Clean compatible 2' x 2' light fixures with min 36w LED light complete with all fittings as required. Light shall be openable from bottom.
21
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Dismantling of existing light fixtures and making Cutout at site in ceiling panel approx size 600 x 600 mm for fixing of new light fixtures
21
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Earthing
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Green earthing wire 4 mm2 copper for equipment
30
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Providing and fixing 25 mm X 5 mm G.I. strip on surface or in recess for connections etc, as required
20
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Providing and fixing 25 mm X 5 mm copper strip on surface or in recess for connec tios etc as required
20
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Earthing with copper earth plate 600 mm X 600 mm X 3 mm thick including accessories, and providing masanary encloser with cover plate having locking arrangement andwatering pipe of 2.7 meter long etc,with charcoal/coke and salt as required
-
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Earthing with G.I. earth plate 600 mm X 600 mm X 6 mm thick including accessories ,and providing masonary enclosure with cover plate having locking arrangement and watering pipe of 2.7 meter long etc. with charcoal/coke and salt as required.
-
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SITC of BMS FOR COMPLETE BSL3 FACILITY
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Centralized automation along with controllers, sensors and control valves, man machine interface unit, cabling interconnecting the units and integrator units for the building management system to operate remotely complete as required.
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Windows based graphical user software, web based with GUI, Alarming, reporting software as per specifications (With Including Web Client Facility. In Which, after providing IP address, BMS Software can be monitored thorugh web. Where as with LCD monitoring there is distance limitation of VGA Cable around 10 to 15 Mtr depending upon cable quality, but with web client we can monitor BMS parameter from anywhere irrespective of distance).
1
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Operator Workstation with latest Intel micriprocessor, Core I 7, 4 GB DDR3 RAM, 1 TB HDD, 2.8 Ghz, Keyboard, Mouse, Microsoft Windows Operating System Software SQL with MS Office Software latest & Licenced Anti-Virus Software LED Monitor - 21 inch Monitor
1
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Additional display unit for BMS parameters at entry to virus lab. The unit shall be wall mounted and shall receive and display parameters from parent BMS unit.
1
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DDC controllers 32 bit with supply ,relays, wiring trays, wiring in an enclosure of required points as per minimum of Total 22 data points controller. (Including Controller Panel Box)
2
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UL listed, BTL certified, Soft integrators controller, Open Protocol Software Integration. These integrators shall be of same make as DDCs and shall contain min total 1250 data points with all necessary ports & points capacity for software intgeration with equipment.
1
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Modulating type motorized actuator of 5 Nm torque with operating voltage of 24 Volt AC/DC and modulating voltage of 0-10 V DC supply
6
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Duct mounting type temperature and RH sensor with output of 4 to 20 mA or 0-10V DC supply and input of 24V DC/AC
7
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Differential pressure switch for Filter & Fan Status with potential free contact.
2
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On/Off type motorized actuator of 5 Nm torque with operating voltage of 24 Volt AC/DC.
2
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Duct Velocity sensor
14
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Room Differential Pressure (DP) sensor cum transmitter
7
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SITC of FIRE DETECTION AND FIRE ALARM SYSTEM (Addressible type Microprocessor based)
-
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SITC of Microprocessor based 1 Loop analogue addressable type fire alarm control panel with 80 character LCD display with Battery backup of 1 1/2 hour four access levels 500 event historical logging.(UL standard).
1
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SITE of Analog addressable Photoelectric Smoke detector with mounting based LED, Address Switch to programme the detectors from 01- 99, with base complete as required.
18
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SITE of Addressable manual call point (Break glass), complete as required as per specification.
-
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SITC of Hooter cum Flash
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SITC of Manual abort station (Pull type)
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SITC of addressable control module for hooter complete as required as per specifications.
-
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SITC of BIOMETRIC ACCESS CONTROL SYSTEM AND DOOR INTERLOCKS
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Access Control System having biometric finger print, key pad, LED screen, USB port for communication and provision for data back up.
1
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Door interlock system with electromgnetic locks, control panel, push butttons all complete for 2 doors
1
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Door interlock system with electromgnetic locks, control panel, push butttons all complete for 3 doors
1
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SITC of CCTV SYSTEM
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CCTV DVR: Full HD ECO (2MP) 6 CCTV Cameras & 8 Ch.Full HD DVR Kit All Accessories
1
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2MP 1080P HD Indoor Night Vision Dome Camera with base
6
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Video Cable RJ-11 for CCTV camera including
50
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SITC of CLEANROOM INTERIORS
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SITC of clean room wall panel ; 50 mm thick double skin Powder coated GI on both sides with 40±2 kg/m3 density PUF filing, 0.6 mm sheets on both sides. This will include all accessories, sealent and complete in all respect.
20
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SITC of clean room ceiling system : Walkable double skin false ceiling of 50 mm thick with skin Powder coated GI on both sides with 40±2 kg/m3 density PUF filing with 0.6 mm thick sheets on both sides. This will include all accessories, sealent and complete in all respect. All cutout shall be site fabricated.
25
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Clean room compatible double glazed windows to be fitted on clean room wall
1
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PVC Conduit, 25 mm dia, embaded inside the wall panel
20
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Cleanroom ceiling cutouts for diffuser, light fixture etc.
28
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Cleanroom wall panel cutouts for switch, sockets etc.
15
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Supply & Installation of clean room campatible 50mm single leaf door made up of 0.6mm thick GI pre coated sheet with door frame, with all SS acessoriess such as door closure of dorma make, D-Handle, Hinges, push and pull plates etc., including view pannel of 500 mm X 750mm size, to be fitted on clean rooms walls.
-
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Single leaf door - 1000 x 2100 for 100 mm thick wall
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Double leaf door - 1200 x 2100
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Double leaf door - 1500 x 2100
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Automatic Door bottom seal (for each leaf)
8
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Door Lock
-
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Removal of door leaf and door frames from wall and reinstall door frame so that the door leaf opens towards higher pressure side. Then the door leaf shall be installed. Necessary rectification in building wall civil works / reinstallation of coving etc to be done as directed by engineer in charge.
5
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SITC of COVING AND ACCESSORIES:
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Aluminum powder coated internal Covings with Aluminium Backing-R-50
25
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2D/ 3D Aluminium powder coated corner coving
13
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Bottom profile for 10 mm thick panel
30
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C Channel 50 mm powder coated for cutout coovering
60
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L angle 50 mm powder coated for cutout coverings
20
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FLOORING
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Self levelling compound followed by Epoxy flooring on entire lab area (except washing area). Total flooring thickness shall be 3 mm.
165
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Epoxy coving between floor to wall (50R)
200
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CLEANROOM FURNITURE AND MISCELLANEOUS WORKS:
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Upgradation of existing double door autoclave Precision make to have temperature chart and calibrated instrument
3
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Double Door Horizontal Autoclave capacity minimum 200 ltr, made of Stainless steel. Double Door Version - High Pressure Steam Sterilizer Size: 18” x 18” x 40” (approx) bearing BIS Mark IS: 3829 (Part – 1) EL: 9KW
-
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SS shoe rack cum cross over bench made of 18 swg SS. Dimensions: 1500mm (L) x 300mm (W) x 650mm (H) matt finish
1
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Sensor operated Wash basin with cock mounted on fabricated stand made of SS square tube, buffed. Price shall include approx 3 ft long pvc flexible pipe for drain. To be installed in Instrument room
-
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SS 304 bottle 10 litre capacity with level gauge for collection of drain. SS bottle shall be reste on load cell based platform. Price shall include load cell platform as well as SS bottle (Autoclavable)
-
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MS painted Emergency shower and Eye eash station with hand operated shower and foot / elbow operated eye wash.
1
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PVC flexible drain for shower, eye wash and wash basin etc as required
6
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Glow sign Stickers for Exit path or sticker with computer print out for various room designation.
12
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CO2 PIPING WORKS:
-
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Supply and installation of copper tube 6 mm dia flaired ends including wall penetrations, supports etc all as required for distibution of CO2 gas.
12
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Ball valve flaired connections including flair nuts. Construction: Brass / bronze for gas line
12
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CIVIL AND STRUCTURAL WORKS :
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Dismantling of existing ducting with insulation, as directed by engineer.
100
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12 mm cement plaster on brick wall 1:4 (1 cement: 4 fine sand)
5
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Removal of existing vinyl floor tiles, cleaning of PCC floor below by mechanical scratching to remove all adhesive / solvents
142
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Removal of existing epoxy flooring by mechanical means ready to lay new epoxy floor
49
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Supply, fabrication, installation, painting of Steel structure works consisting of C channel, angles, plates, fasteners for suppporting of exhaust unit, AHU, electrical panel on roof top
1500
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Supply, fabrication of 1.5 mm thick corrugated FRP sheet for shed for new lab area
-
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Disposal of building rubbish/malba/ similar unserviceable, dismantled or waste materials by mechanical means, including loading, transporting, unloading to approved municipal dumping ground or as approved by Engineer-in-charge, beyond 50 m initial lead, for all leads including all lifts involved.
3
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TESTING, COMMISSIONING, VALIDATION AND DOCUMENTATION: DQ documents, Cleanroom validation, O&M manual, test certificate for equipment and following tests: 1. Air Balancing test 2. Room Negative Pressure balancing Test 3. Practicle Count Test (at rest) 4. Temeprature & RH test
1
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TOTAL AMOUNT INCLUDING GST
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Evaluation Notes How It Works ?
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