Indian Oil Corporation Limited Tender
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Costs
EMD
₹ 3,98,000Document Cost
Refer DocumentsTender Fee
Refer Documents
Summary
Design, Supply, Installation, Testing A Commissioning Of Instrumentation, Plc Based Control System, Fire And Gas Alarm Detection System At Specified Stations Of Jalandhar
Description
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Contact
Tender Id
2024_PLHO_177872_1Bid Award Id
ViewTender No
PLCC/JGPL/TI/24038Tender Authority
Indian Oil Corporation Limited ViewPurchaser Address
-Website
http://https://www.iocl.com/
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Documents
Bidders_help_Document_for_Preferencial_ Bidding_20230207_v1
Special_Instructions_to_the_Bidders_20230207_version_1a
BOQ Items
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Dual Redundant, hot standby, PLC (microprocessor based) system, fault avoidant, complete with Processor, I/O modules, Serial interface modules, Media Converters, Relay Modules,TBs, MCBs, Data Panel (wherever applicable), interconnecting cables, data cables, Managed L-2 Switches (2 Nos with min 16 Ports each) with optical as well as copper ports , Marshalling Panels, rack power supply (dual-redundant), interrogation power supplies (dual-redundant), software auto-manual stations, emergency shutdown switch, diagnostics, firmware, power distribution cabinets, Lightning protection devices and all installation materials etc. so as to make the system complete in all respects as per system configuration, I/O list and tender specifications.
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Goindwal Sahib station
1
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Pre-Engineered Smoke Detection and extinguishing system as per technical specifications
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Goindwal Sahib station
1
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Supply of Remote I/O Panel (Front & Rear side) complete with I/O modules, communication module, Relay modules, interconnecting cables, data cables & Marshalling Panel with rack power supply, interrogation power supplies (dual-redundant), terminal blocks, MCBs, power distribution, cabinets, Lightning protection devices and all installation materials etc. so as to make the system complete in all respects as per system configuration, I/O list and tender specifications. (Panel shall be installed in Hazardous area)
1
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Active Barriers as per technical specifications
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For DI
5
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For AI
20
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For A/O
5
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For Pulse
2
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Surge Protection Devices as per technical specifications
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For Analog signals (AI/AO)
5
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For RS 232/485 signals
10
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For LAN application
6
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3 Phase 4 wire (415 V) TT applications
5
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1 Phase 2 wire (230 V) applications
6
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IT HARDWARE & NETWORKING
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Process PLC Programming Terminal as per tender specifications, along with accessories (including 01 pair of KVM extender with each machine) and softwares as per scope of work and technical specifications.
1
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Server cum Operator work station as per tender specifications for Control System HMI , along with accessories (including 01 pair of KVM extender with each machine) and softwares as per scope of work and technical specifications.
4
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SCADA SYSTEM HMI machines as per tender specifications , along with accessories (including 01 pair of KVM extender with each machine) and softwares as per scope of work and technical specifications.
3
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Supply of 23" Display Monitor as per tender specifications.
8
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LED Display Unit (50" or above) System with interface complete with all inter connecting cables, cords, connectors, peripherals, OEM's make Mounting Kits etc complete in all respects as per the tender specifications & datasheet.
1
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Industrial Grade Programming Terminal (Laptop) for BV-RTUs: 10/100/1000 MBPS Ethernet card, rain, spill, dust and vibration resistant, Li-ion battery, Power Adapter, necessary interfaces (serial & parallel), necessary software as per specifications, carrying case complete with all interconnecting cables, cords, connectors, USB to Serial (RS485) Converter & peripherals etc. complete in all respects as per tender specifications.
2
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Industrial Grade L3 Ethernet Switch (having 4 Nos. of 10Gbps ports & 24 Nos. of 10/100/1000 MBPS ports) with cables & connectors etc. complete in all respects as per tender specifications (1 Set Comprises of 2 switches)
1
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Industrial Grade L2 Ethernet Switch (having 24 Nos. of 10/100/1000 MBPS ports) with cables & connectors etc. with optical 1G ports 2 nos. (with SFP & OFC patch cords), complete in all respects as per ten der specifications (1 Set Comprises of 2 switches)
1
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WAN Router (16 port) system with software, cables, connectors etc complete in all respects as per tender specifications
1
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WAN Router (8 port) system with software, cables, connectors etc complete in all respects as per tender specifications
1
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Firewall as per tender specifications complete with cables, connectors, software etc.as per tender specifications. Control system Firewall
1
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Firewall as per tender specifications complete with cables, connectors, software etc.as per tender specifications. SCADA system Firewall
1
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LaserJet Printer, c/w all interconnecting cables, cords, connectors etc., complete in all respects as per tender specs & datasheet
2
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Industrial Grade Ethernet to 2-4 port Serial Gateway/ MODBUS TCP to MODBUS RTU Converter with required connectors, cables, power supply etc. as per tender specifications. (1 set comprises 2 converters)
4
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Industrial grade Serial to Fiber Optic Converter compatible to Owner supplied fibre & supply of patch cords, pig tails, connectors etc. as per tender specifications. (1 SET comprises of media converter at both ends with accessories)
2
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Industrial grade Ethernet to Fiber Optic Converter compatible to Owner supplied fibre & supply of patch cords, pig tails, connectors etc. as per tender specifications.(1 SET comprises of media converter at both ends with accessories)
4
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Industrial grade Serial to Ethernet convertor with required connectors, cables, power supply, etc (1 set comprise of 02 converters) Material to be supplied with RJ45 Configuration kit i.e. One RJ45 to DB9F adapter and one Ethernet crossover cable to be supplied with each module.
2
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Industrial Grade Networking & Optical fibre accessories including LIU, network termination boxes/ fibre management system, pig tails, patchcords, connectors for the complete control System as per tender specifications. (1 set comprises of 2 nos. with all accessories)
2
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SOFTWARE
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PLC programming / Ladder logic software etc. for Dual redundant PLC's
1
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MMI Software of same make as the PLC (including one time license fee) etc as per the tender specification. 1 Set means 5 MMI license with one MMI having capability of editing/Creating new graphic screens (i.e. for Control system HMI (02 nos), Mktg HMI (01 no.), F&G HMI (01 no.) and programming terminal (1 no)).
1
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PLC Spares
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PLC Processor Module
1
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PLC Processor power supply
1
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Rack communication module
1
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Rack power supply
1
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Ethernet interface communication module
1
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Digital input module
1
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Digital output module
1
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Analog input module
1
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Analog output module
1
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Serial Interface communication module
1
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Field interrogation power supply
1
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UPS Systems
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UPS for Control system
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15 KVA in (1+1) parallel redundant equal load sharing configuration with Power SPDs and ACDB excluding battery as per the tender specifications - For T&I Requirement
1
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Sealed maintenance free 2V VRLA battery in dual string for 4 hrs backup considering aging, temperature & capacity factors complete with all interconnecting cables, glands, battery cables, battery stands, AC distribution boxes, connectors & lugs etc as per the tender specifications for 15 KVA T&I system UPS
1
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1 KVA UPS with 20 minutes battery back-up for SIC Terminal/ Electrical LT control supply
2
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UPS Spares
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PCB's, one of each type for 15 KVA UPS
1
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Pre-Engineered Smoke Detection and extinguishing system as per technical specifications
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For 15 KVA UPS System
1
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Console Desk & Other Furniture items
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Console Desk suitable for mounting of all the SCC computers, telephone instruments, conference set, station logbook etc, complete as per tender specifications & datasheet.
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Upto 10 sections (excluding pie sections
1
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Server Cabinet as per tender specifications along with draw out type LCD, Keyboard, Patch Panels, Patch Chords, Horizintal and Vertical Cable managers and KVM switch complete for mounting of various IT hardware like servers, networking hardware etc complete as per tender specifications & datasheet.
1
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Furniture & fixtures complete as per Tender Specifications.
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Swivel chairs
5
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Table for printers
1
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Table for SIC terminal
1
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File Cabinet/ Spares cabinet : approx. 2 m height for industrial file/ spares storage. Glass front .
1
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Cables
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Supply of CAT6 cable (unarmoured) as per tender specifications
450
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Supply of CAT 6 Cable (Armoured) as per tender specifications
100
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Supply of Armoured Power cable (3CX2.5 sqmm) as per tender specifications
100
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Cat 6A, LSZH, Stranded Patchcord, 2 Mtr (reputed make) as per tender specifications.
40
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F&G
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LEL Controller (16 Channel & SIL-2 Certifed) as per tender specifications
1
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2 loop, Addressable, Intelligent Fire Detection and Alarm Panel for automatic fire detection & annunciation of alarms for various types of detectors installed like multi sensor, heat detectors, response indicators, loop isolators, manual call points, hooters etc installed in plant area and various buildings as per tender specifications
1
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Fire Alarm Repeat Panel to provide faithful indication of the the status of Main Fire Alarm Panel at a distance of upto 150 m.
1
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IR Based explosion proof & weather proof (Point type) Hydrocarbon detectors along with all mounting & other accessories as per tender specifications.
22
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Multi sensor detectors (addressable type) along with all mounting & other accessories as per the tender specifications
110
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Multi sensor detectors (with relay based output) along with all mounting & other accessories for installation at BV-RTU locations as per the tender specifications
36
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Explosion proof heat detectors for telecom battery room at unattended stations as per technical specifications
27
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Response Indicators along with all mounting & other accessories as per the tender specifications.
22
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Addressable Manual Call Point (for safe area) along with all mounting & other accessories as per the tender specifications.
6
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Manual Call Point (Explosion Proof & Weather Proof) for hazardous area along with all mounting & other accessories as per the tender specifications.
7
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Addressable Beacons for safe area along with all mounting & other accessories & instructions sign as per the tender specifications.
5
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Beacons (Explosion Proof & Weather Proof) for hazardous area along with all mounting & other accessories as per the tender specifications.
4
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Addressable Hooters / Horn / Strobe (for safe area) along with all mounting & other accessories as per the tender specifications.
5
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Explosion Proof / Weather Proof Hooters (for hazardous area) along with all mounting & other accessories as per the tender specifications.
4
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Isolators for isolating of signalling loop in case of any fault alongwith all mounting & other accessories as per the tender specifications.
11
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Monitor modules along with all mounting & other accessories for third party interface as per the tender specifications.
2
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Electric Fire Siren with control panel as per tender specifications.
1
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Portable Gas Detector with controller, audio-visual alarm and suitable (intrisically safe) for hazardous area classified as classification Class I, Div. I Group C&D as per API-RP-500 as per tender specification
4
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Surge Protection Devices for analog signals from 3 wire Infrared Hydrocarbon Detectors
22
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2 Pair x 1.5 Sq. mm, unarmoured FRLS cable compliant to BS:5308, as per the tender specifications for indoor applications to be laid through conduits.
1100
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20 mm ISI marked GI conduit along with all fittings & fixtures likeTees, bends, junction boxes, etc for installation of various fire detectors in building
550
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Flame proof and weather proof junction boxes including supply of EP/WP double compression cable glands, plugs for unused cable entries including EP/WP certificates as per the tender specifications for IR type hydrocarbon detectors in hazardous areas.
4
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Weather proof junction boxes including supply of double compression cable glands, plugs for unused cable entries including WP certificates as per the tender specifications for various detectors in buildings.
4
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Calibration kit for Point type Hydrocarbon detectors with gas cylinder, regulator, hose pipe, flowmeter etc. along with required accessories complete in all respect.
2
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Testing Kit/Aerosol cans for Mutisensor detectors including one set of Fibreglass Telescopic Extension Pole 4.5 metres, Universal Removal Tool, Aerosol Smoke Dispenser, Protective Carrying / Storage Bag
1
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Instrumentation
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FIELD INSTRUMENTS complete with cable glands, fittings, accessories and other installation materials etc.,complete as per tender specifications.
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Pressure Transmitters with Cable glands Range max (0 to 20 kg/cm2); Smart type; accuracy 0.075% or better Installation: 2" Pipe Mounted
3
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Pressure Transmitters with Cable glands Range max (0 - 60 kg/cm2); Smart type; accuracy 0.075% or better Installation: 2" Pipe Mounted
5
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Pressure Transmitters with Cable glands Range max (0 - 120 kg/cm2); Smart type; accuracy 0.075% or better Installation: 2" Pipe Mounted
17
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Differential Pressure Transmitter with manifold valves and Cable Glands.Range max (0 to 3 kg/cm2).Smart type; accuracy 0.1% or better
3
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Temperature Transmitter with duplex RTD, Thermowell & Cable glands, Range max (0 to 100 degC ) Smart type; accuracy 0.1% or better Installation: Transmitter 2" pipe mounted; RTD in thermowell on process pipe above ground installation.
3
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Temperature Transmitter with surface mounted duplex RTD, Weld pad and dual sensors & Cable glands, Range max (0 to 100 degC); Smart type; accuracy 0.1% or better Installation: Transmitter 2" pipe mounted ; RTD in weldpad welded to process pipe surface for below ground installation.
15
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Temperature Transmitter suitable for sub soil temperature measurement with extended RTD length, cable glands, Range max (0 to 100 degC ), Smart type; accuracy 0.2% or better, Installation: Transmitter 2" pipe mounted ; RTD in underground installation at approximate 2 meter from ground level suitable for below ground installation with required ingress protection level.
3
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Pressure switches with junction box & cable glands suitable for low pressure side, set point 1 Kg/cm2 to 10 Kg/cm2. Proof pressure 200 kg/cm2
3
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Pressure switches with junction box & cable glands suitable for High pressure side, set point 3 Kg/cm2 to 25 Kg/cm2. Proof pressure 200 kg/cm2
3
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Pressure switches with junction box & cable glands suitable for High pressure side, set point 22 Kg/cm2 to 70 Kg/cm2. Proof pressure 200 kg/cm2
2
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Pressure switches with junction box & cable glands suitable for High pressure side, set point 65 Kg/cm2 to 160 Kg/cm2. Proof pressure 200 kg/cm2
2
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Scrapper detector- 6IN, 600 # Series -Short Neck Scrapper Detector Switch- As per Tender Specification
2
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Jacking Bracket for 600# Scrapper Detector
1
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INSTRUMENT FITTINGS
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CS Bushing 1" Butt Welded x 1/2" FNPT as per tender specifications
61
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SS Connector 1/2" MNPT x 1/2" OD Tube as per tender specifications
290
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SS Connector 1/2" FNPT x 1/2" OD Tube as per tender specifications
11
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SS Union Tee 3 x 1/2" OD tube as per tender specifications
11
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1/2" OD SS Tube End cap as per tender specifications
62
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SS Two valve manifold 3 x 1/2" FNPT as per tender specifications
62
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Hex nipple (1/2" MNPT x 1/2" MNPT x 80 mm)
8
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SS TUBE 1/2" OD (M) as per tender specifications
138
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CONFIGURATOR AND TEST INSTRUMENTS
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Field Configurator for Pressure & Temperature transmitter with Hart protocol as per tender specifications
1
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4 1/2 Digit DMM (True RMS) as per tender specifications
1
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Multifunction Calibrator with rechargable battery, charger, carry case, etc
1
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Pressure Calibrator 0 - 20 bar (Portable), as per tender specifications
1
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Pressure Calibrator 0 - 200 bar (Portable), as per tender specifications
1
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Test Power Supply 0 - 60 V, 10 A 600 Watts, 19" rack mount, sleek 1U type as per tender specifications
1
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Micro processor based Temperature Calibrator; Range ambient to 200 deg C, as per tender specifications
1
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2 SERVICES
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Supervison, erection, testing & commissioning of PLC at attended stations, erection and commissioning of PLC , Instruments at Station locations including supervision for termination of control cables, installation and commissioning of SCC systems, UPSs, Console Desks, Network Racks etc., laying of power cables and LAN cables for powering & interfacing the system, interfacing & integration of PLC with SCC machines and field instrumentation systems (including MVWS system) including supplied hardware/ software with station on remote & auto including development of control logics etc making all jobs complete as per drawings / specifications and acceptance of system by Owner. This include supply of all labour, consumables, tools, services rendered etc. The Job also includes configuration at PLC end for interfacing of the PLC system with RTUs for transfering Station data to SCADA System. The job includes interfacing the PLC system with the Marketing PLC for data exchange.
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Goindwal Sahib station
1
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Supervison, erection, testing & commissioning of Smoke detectors with Fire supression system in panels.
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Station PLC System
1
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UPS System
1
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Deputing Resident Engineer during Installation and commissioning.
9
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Supervision, erection, testing & commissioning of SIL rated LEL controller, including termination of power & signalling cables, wiring of hydrocarbon detectors, including required support for interfacing with PLC system etc making all jobs complete as per drawings / specifications and acceptance of the system by Owner. This includes supply of all labour, consumables, tools,services rendered etc
1
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Erection, testing & commissioning of 2 Loop Fire Alarm & Detection System comprising of addressable Fire Alarm Panel, addressable detectors of various types such as multisensor detectors, rate of rise heat detectors, manual call points, hooters, etc including fire suppression system, testing of the complete system with simulation and also demonstration of working of the complete system,commissioning of the complete system including the cost of all materials, labour, consumables, equipments tools & tackles as per the specifications & instructions of Site Engineer / EIC.
1
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Installation, testing & commissioning of various types of detectors ,laying of signalling cables (through conduit/ clamping on wall etc), clamping / fixing of GI conduit in various building etc for integration of detectors with existing Fire Alarm panel including all mounting accessories for support, junction boxes etc. as per the approved scheme to complete the work in all respects inclusive of supply of all consumables,cost of all materials, labour, painting services etc. as per specifications, drawings, International Standard practices and the directions of Site Engineer/EIC. Job includesinstallation of all types of detectors, material etc
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Multi Sensor Detectors & isolators
140
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Rate of Rise Heat Detectors for safe area & hazardous area \ Explosion proof heat detectors for SVs
25
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Response Indicators & Monitor modules
22
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Manual Call Point (for safe area)
5
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Beacons / Hooters / Horn / Strobe (for safe area)
8
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Laying of unarmoured signal cable through GI pipe / wall / tray etc for interfacing of various type of detectors e.g. multi sensor, ROR, response indicator, hooters, beacons etc
1100
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Clamping/ fixing of GI pipe on wall/roof/cable trench etc
550
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Training on supplied system including Control system, F&G etc
1
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Submission of as built documentation as per detailed scope of work
1
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3 COMPOSITE
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Installation of explosion proof / flame proof junction boxes for marshalling of control / signalling cables, terminating the cables at field and control panel end, mounting the junction boxes, connecting to earthing grid by supplying and installing all the required materials such as supporting structure, cement concrete, painting, GI wire etc.(excluding supply of the Junction Boxes) complete in all respects as per specifications, approved drawings and direction of EIC / Site Engineerincluding all labour, tools, materials, glanding, ferruling etc.complete in all respects.
7
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Installation of Hooter/Beacon in Hazardous area, terminating the cables at field and control panel end, connecting to earthing grid by supplying and installing all the required material such as supporting structure, cement concrete, painting, GI wire etc. complete in all respects as per specifications.
3
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3 AMC
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Comprehensive Annual Maintenance Contract for the system (including supplied facilities at all the attended stations, RCP locations, MOV locations) for a period of 05 years after completion of defect liabillity period for the complete pipeline as per tender requirement for all locations.
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AMC for 1st Year
1
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AMC for 2nd Year
1
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AMC for 3rd Year
1
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AMC for 4thYear
1
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AMC for 5th Year
1
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Evaluation Notes How It Works ?
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