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Military Engineer Services Tender

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Military Engineer Services - MES Tender

Works
Electrical and Electronics
Electrical Works
Eprocure
Baleshwar, Odisha
Opening Date14 Feb 2022
Closing Date12 Mar 2022
Tender Amount₹ 25,00,000 
Notes
Download

Costs

Summary

Certain Repair To Standby Dg Sets Dg Panels Cables Cleaning Of Swts And Misc Em Works Under Pxe Chandipur And

Description

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BOQ Items

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DO_NOT_SHOW

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Supply only for above item Spin on filter for Lubricating oil

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Supply only for above item Main element for air cleaner

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All as per Serial Item No 1.001 here-in-before but of 63 KVA DG Sets Make : Kirloskar.

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Supply only for above item Fuel filter element pre

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Supply only for above item Fuel filter element micro

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Supply only for above item Spin on filter for Lubricating oil

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Supply only for above item Main element for air cleaner

2

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All as per Serial Item No 1.001 here-in-before but of 82.5 KVA DG Sets, Make :Kirloskar

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Supply only for above item Fuel filter element pre

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Supply only for above item Fuel filter element micro

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Supply only for above item Lubricating oil filter

2

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Supply only for above item Main element for air cleaner

2

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Supply and filling Engine oil of 15W40 grade pride XL CI4 for DG Set. Make : KOEL Care or equivalent Make: IOC/Greaves

150

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Supply and filling pre mixed Coolant suitable for DG set Rediator, Brand. Make : K cool Super/Greaves/Waxpool

350

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M&L for Repairing the alternator after dismantling and removing from the Gen set of capacity 82.5 KVA and replacing burnt winding of main stator/main field(rotor) with existing size coil of high quality including repair/remetaling of alternator shaft and lathe work, replacing ball bearing/bushes and coupling and refixing in position after repair including testing complete all as specified and directed by Engr-in-charge.

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M&L for descaling and servicing the radiator of DG set 35/63 KVA internally and externally by using chemicals, to remove deposit on fins and soldering the copper tubes and tank etc for arresting leakage and re-fixing after replacement of unserviceable hose pipes with clamps and fikking of Collent, complete all as specified and directed by Engr-in-charge. Note : Coolent will bw meserwd and paid under respective item.

2

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All as per Sl Item No. 1.018 here-in-above but for DG Capacity 82.5 KVA.

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All as per Sl Item No. 1.018 here-in-above but for DG Capacity 250 KVA.

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M & L for repair of Self starter of 24 Volts by replacing unserviceable pinion/ armature/Field Coil/Bushes/Bearing etc all as required for smooth Functioning including testing and commissioning complete all as specified and directed.

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M & L for repair of charging alternator 12 Volts by replacing unserviceable Groove wheel/ armature including testing and commissioning complete all as specified and directed.

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M&L for dismentling and taking out fuel injection pump from DG set of any type/make and capacity 35/63 KVA for carrying complete overhauling/ servicing of injector pump, calibration of fuel pump and replacement of DV valve, plunger as per manufacturer instruction , assembling the same with DG set properly in original postion, checking the allignment , making proper fuel connection and testing for smooth opreation complete all as directed.

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M&L for opening / taking out of nozzel of DG set of any type/make and capacity 35/63 KVA disconnection and opening of fuel injector assembly, carrying complete overhauling/servicing fuel injection system with including replacement of injector repair kit ,including calibration of injector, checking of pressure complete for each injector and re-assembling the same, fitted with DG set properly in original location, checking the allignment, making proper fuel connection, testing for smooth opreatio complete all as directed.

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Supply & fixing in replacement, of fuel shutoff valve assy , solenoid valve kit including taking out old valve assy and making all connection, testing for smooth opreation complete all as directed. DG 35/63/82.5 KVA

2

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Supply and fixing, in replacement, Radiator cap suitable for DG Set of any type / make and capacity, complete all as directed.

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S&F in replacement of unsv thermostat with new thermostat for DG set of capacity 63 / 82.5 KVA Engine, Make Kirloskar including testing complete all as specified and as directed.

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Supply and fixing, in replacement, of Electronic Automatic Voltage Regulator (AVR) suitable for DG Set of 63/82.5 KVA capacity, with and including taking out old AVR and making all connection, testing, complete all as directed.

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All as per Sl Item No. 1.028 here-in-above but of size 250 KVA.

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Servicing of alternator of DG set 35/63 KVA and heat varnishing including replacement of ball bearing bushes and other electronic parts and coupling and refixing after repair including testing complete all as directed. Note :- item Bearings / bushes, Rectifier, diode plate replaced will be measured under respective item seperately.

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All as per Sl Item No. 1.030 here-in-above but of size 250 KVA.

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Supply only Bearings / bushes for DG set capacity 35/63 KVA Make : Tata/SKF/NBC

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Supply only Bearings / bushes for DG set capacity 250 KVA

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Supply only Rectifier, diode plate etc suitable for DG set of capacity 35/63 KVA

1

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Supply only Rectifier, diode plate etc suitable for DG set of capacity 250 KVA

1

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Material & labour for carrying out complete overhauling / servicing of DG set panel/ control panel, including checking and rewiring faulty electrical circuit using 1.5 sqmm FRLS copper conductor, for DG Set of any type / make / capacity, making all electric connections and testing for smooth operation, complete all as directed.

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Material & labour for Supply & fixing in replacement of CTs 100/5

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Material & labour for Supply & fixing in replacement of push button.

2

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Material & labour for Supply & fixing in replacement volt meter , 3 phase(0-500) volt of size 96 x 96 MM.

2

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Material & labour for Supply & fiXing in replacement Ammeter , 3 Phase of Size 96 x 96MM.

2

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Material & labour for opening /taking out of turbo charger of DG set of 63 KVA capacity ,disconnection of air supply connection pipe etc,complete overhauling,servicing of turbo charger ,replacement of turbo charger repair kit including calibration/ testing of turbo charger system complete and re-assembling the same ,fitted with DG set properly in original position, checking the allignment, making proper all connection, testing for smooth opreation complete all as directed.

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Taking out and replacement of unservicable/blocked residential silencers of size 25 cm dia and 40 cm length suitable 63 KVA DG sets, including supply and fixing of MS bend,flange,flexible coupling,nut bolt, gasket and cutting welding and fixing of pipe complete all as directed.

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Supply and fixing, in replacement battery lead 02 No PVC insulated, multi stranded copper single core unsheathed cable of size 25 sqmm, 1100 volts grade,1.5 mtr long fitted including brass bty terminal at one end and copper thimble of 25 sqmm at other end ,complete all as directed.

5

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M&L for radiator fan of existing shape and size with fixing bolts ,including taking out u/s fan of 63 KVA DG set

1

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M & L for top overhauling of 250 KVA DG Set, Make : Kirloskar Model: 4R1040T at Old Power House . by opening and dismantling of cylinder head and connected accessories etc after complete of work including re-assemblying the head and tapit valve setting etc, repalcing the complete gasket set etc all as directed by Engineer-in-Charge. Note :-(i) Spare parts shall be measured and paid separately under respective item of this Schedule . (ii) Minor spare parts, which are essential for carrying out repair works but specifically not included in the description of item shall also deemed to be included in the unit rate. (iii) The rate quoted shall be deemed to be inclusive of cleaning using chemicals, cutting, grinding, rematling, polishing, and lathe work required if any . Supply only Following spare parts.

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Supply only for above item Piston Assembly

6

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Supply only for above item Cyl Liner Assembly

6

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Supply only for above item Set of O rings

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Supply only for above item Set of joints

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Supply only for above item Set of copper washer

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Supply only for above item Valve seat insert inlet

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Supply only for above item Valve seat insert exhaust

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Supply only for above item Valve guide

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Supply only for above item Valve coller pair

24

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Supply only for above item Ball screw

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Supply only for above item Valve seal

12

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Supply only for above item Valve Pair inlet and exhaust

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Supply only for above item Main bearing SL 90

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Supply only for above item Con rod bearing SL 90 250 KVA

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Supply only for above item Bearing bushS/E SL 90

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Supply only for above item Bearing T/W SL 90

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Supply only for above item Spinon Lube Oil Filter

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Supply only for above item Lube Oil Filter pre

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Supply only for above item Lube Oil Filter micro

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Supply only for above item Air Cleaner Primary Element

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Supply only for above item Air Cleaner Safety Element

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Supply only for above item V Belt : Cogged BX40 1060

2

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Supply only for above item V Belt AVX13 X 1015 Length

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Supply only for above item Cylinder Head Bolt :Short

6

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Supply only for above item Cylender Head Bolt : Long

6

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Supply only for above item Lub oil Supply Pipe (Crank case to Fuel Pump)

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Supply only for above item Fule Pipe 7.5 14 x 14 B 700 PB

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Supply only for above item Tappet

12

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Supply only for above item Vent Pipe Sub Assembly

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Supply only for above item Radiator Cap :& PSI Sealed

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Supply only for above item Leak off pipe assembly

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Supply only for above item Belt tensioning unit Assembly

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Supply only for above item Oil Seal : 100 X 75 X 10 Teflon GE

1

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Supply only for above item Oil Seal : 150 X 120 X 13.5 Teflon FEW

1

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Supply only for above item Ball Bearing (Din 625 6306 2RS1)

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Supply only for above item Cylender head assembly

4

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Supply only for above item Rubber hose: 40 LG

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Supply only for above item Lub Oil Pump

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Supply only for above item Rubber hose : Compressor Outlet K24 Turbo

1

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Supply only for above item Hose Clip : Worm Drive

12

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Supply only for above item Water pump Sub Assembly

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Supply only for above item hose connection

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Supply only for above item Pipe : thermo stat to water tank

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Supply only for above item Connecting rod Assly

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Supply only for above item Intermediate gear Assembly

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Supply only for above item Oil Spray Assembly

6

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Supply only for above item Starter gear

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Supply and Fix in repair 12 V self starter for DG Make : kirloskar

1

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Supply and Fix in repair Starter ring gear on fly wheel for DG set 63 KVA.

1

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M & L for overhauling of water pump assy for necessary descalling including replacement of water pump kit , refixing and testing complete for DG 35/63 KVA.

1

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M&L for replacement of copper fins/tubes, hose pipe( of extg shape and size) of radiator of DG set 63 KVA ,including welding/ soldering and replacement of corroded housing to arrest the leakage complete all as specified and directed.

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S & F, in replacementos Set of hose pipe for DG set of Capacity 63 KVA make Kirloskar As per Existing Shape And Size complete all as specified and directed.

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Supply and fix V belt (XPA 1250) Cogged as per existing for DG set 63 KVA DG all as specified and directed.

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Repair / Servicing of 82.5 KVA DG Make : Kirloskar, Engine control unit with KG 645 controller , interface and changing of faulty connector of 82.5 KVA DG Make : Kirloskar complete all as directed. Model : KG 645

1

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S&F off load change over switch side handle operated in SS sheet enclosure of rating 400 Amps four pole , Make : LT/Havells/C&S

1

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M&L for preparation of surface by scrapping existing painted surface and painting of alternator, diesel engine body, radiator base fram , engine base channel and panal board , Fuel tank etc applying one coat of synthetic enamel paint of existing colour and one coat of heat resistant paint of approved quality to engine and exhaust pipe by spray Machine including writing SM/MES No of DG set capacity 35/63 KVA all as directed.

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M&L for fabrication of Diesel fuel tank of 200 litres capacity fabricated out of 3 mm thick MS sheet in cubical shape of size (0.6 x 0.6 x 0.6) cubic mtr complete with all standard accessories and fuel piping between fuel tank and diesel engine with GI pipe medium grade of dia 15 mm with flexible pipe Complete with valves, level idications & accessories all as required and directed.

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Cleaning of fire static tank of capacity 1,00,000 Gallons for fire fighting system by draining out the water and taking out the sludges from the bottom of the static water tank and cleaning mossy on walls of the tank and scraping by wire brush & brooms , reparing the erroded surface with cement plaster and applying two coats of white lime and writing the date of Cleaning on white paint over black painted surface complete all as specified and directed .

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All as per Sl Item No. 1.103 here-in-before but of capacity 75,000 Gallons.

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All as per Sl Item No. 1.103 here-in-before but of capacity 50,000 Gallons.

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All as per Sl Item No. 1.103 here- in- before but of capacity 20,000 Gallons.

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All as per Sl Item No. 1.103 here- in- before but of capacity 10,000 Gallons.

3

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SCHEDULE 'A' PART-II

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M&L in repair for replacement of radiator Assembly of existing shape and size of DG set 250 KVA of make Greaves Cotton including welding/ soldering and replacement all necessary fitting and hose pipe(of existing shape and size) complete all as specified and directed by Engr-in-charge.

1

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M&L in repair for replacement of acoustic enclosure (Canopy) of existing shape and size of DG set 50 KVA of Engine make Kirloskar and Sl No. 5H.304571100173, replacement of all necessary fitting (of existing shape and size) complete all as specified and directed by Engr-in-charge.

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M&L for Repair to LT ACB of capacity 800/1000 amps by disconnecting from the busbar and replacing all unserviceable parts like male female set and wiring with new copper conductor cable of 2.5 sq mm . Replacing the U/S mechanical spring system , fixed and moving contacts, auxiliary contactors replacement of bearing of spring charge motor and rewinding of control transformer with super enameled copper wire of gauge and replacement of FRCD (free return charge device) all connected work required at site for proper and smooth functioning of air circuit breaker all as specified and directed

2

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Supply and Fixing in repair following spare parts of existing make of Kirloskar Notes:- (i) Necessary arrangement for fixing spare parts and wiring is deemed to be included in the quoted rates.

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LFL Sensor(Low fuel level) 145 mm height

20

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Thermostat cover Cat no. F6.256.03.0.00

2

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Lubrication oil drain pipe assembly Cat No. F6.670.34.0.00

2

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Pipe for Thermostat to Water tank of Radiator Cat No. F6.150.04.0.00

5

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Hose Pipe For Water oulet from radiator Cat No. F6.150.13.0.00

10

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Hose for thermostat to water tank Cat No. F6.255.06.0.00

3

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Worm device hose clip(70 mm) Cat no. 50.519.12.000

6

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Rubber hoses(TGL 13880 40 LG) Cat No. F6.013.13.0.00

1

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Hose (Donaldson-P532944-3 Rings-4 ply-102X1) Cat no.F6.377.08.0.00

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Flexible hose for vent Cat no. F6.669.09.0.00

10

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Air inlet hose for 250 KVA DG set Cat No. F6.669.09.0.00

2

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Hose T Bolt clamp for OD 150 mm Jupitor JT6 Cat No. KV2.505.14.0.00

5

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Rubber hose for main Air pipe 100x100x180 Cat No. F6.680.06.0.00

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Hose clip(41 mm) Cat no. 50.519.08.000

2

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Hose clip (S.S. 70 mm Dia) Cat no. 30.650.02.0.00

2

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Worm device hose clip(127 mm) Cat no. 50.519.17.000

2

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Contactor for AMF panel Suitable for 82.5 KVA DG Set

2

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Contactor for AMF panel Suitable for 250 KVA DG Set

1

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