Indian Oil Corporation Limited Tender
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Description
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Contact
Tender Id
2021_PLHO_137867_1Bid Award Id
ViewTender No
PLCC/JatniATF/TI/21050Tender Authority
Indian Oil Corporation Limited ViewPurchaser Address
-Website
http://https://www.iocl.com/
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Documents
BOQ Items
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FIELD INSTRUMENTS & TEST INSTRUMENTS
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Pressure Transmitters, Range max (0 to 20 kg/cm2); Smart type; as per tender specifications
3
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Pressure Transmitters, Range max (0 to 100 kg/cm2); Smart type; as per tender specifications
12
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Differential Pressure Transmitter with manifold valves and Cable Glands.Range max (0 to 3 kg/cm2).Smart type; as per tender specifications
4
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Temperature Transmitter with duplex RTD, Thermowell & Cable glands, Range max (0 to 100 0C ) Smart type; as per tender specifications
2
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Temperature Transmitter with surface mounted duplex RTD,Weld pad and dual sensors & Cable glands, Range max (0 to 100 0C); Smart type; as per tender specifications
2
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Pressure switches with junction box & cable glands suitable for low pressure side, set point 1 Kg/cm2 to 10 Kg/cm2. Proof Pressure: 200 Kg/cm2.
4
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Pressure switches with junction box & cable glands suitable for low pressure side, set point 3 Kg/cm2 to 25 Kg/cm2. Proof Pressure: 200 Kg/cm2.
6
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Flow switch: Thermal type, spherical tip, for 3 IN 150# Line.
2
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Level Switch -SIL 2 FOR SUMP
2
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Level Switch, top mounted SIL 2 FOR ATF STORAGE - UNDERGROUND
6
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Level Transmitter: For under ground liquid tank applications -Guided Wave - with separate display unit near tank. Sump Tank
2
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Level Transmitter: For under ground liquid tank applications -Guided Wave - with separate display unit near tank. - ATF Storage tanks
6
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Test Instruments
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Field Configurator for Pressure & Temperature transmitter with Hart protocol
1
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4 1/2 Digit DMM (True RMS)
1
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Multifunction Calibrator with rechargable battery, charger, carry case, etc
1
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Pressure Calibrator 0 - 100 bar (Portable), Accuracy: +/- 0.1 %
1
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Test Power Supply 0 - 60 V, 10 A 600 Watts, 19" rack mount, sleek 1U type
1
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Control System
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Dual Redundant, hot standby, PLC (microprocessor based) system, fault avoidant, complete with Processor, I/O modules, Serial interface, Barriers, Relay Modules, data panel, interconnecting cables, data cables & Marshalling Panels, rack power supply, interrogation power supplies (dual-redundant), software auto-manual stations, emergency shutdown switch, system software, diagnostics, firmware, power distribution cabinets, Lightning protection devices and all installation materials etc. so as to make the system complete in all respects as per system configuration, I/O list and tender specifications.
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For Jatni with total I/Os as per I/O table attached with tender
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For Bhubaneshware AFS with total I/Os as per I/O table attached with tender
1
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Active Barriers
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For DI
10
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For AI
36
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For RTD
6
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For AO
4
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For Pulse
4
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Surge Protection Devices
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For AI signals
36
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For AO signals
4
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For RS 232/485 signals
10
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For LAN application
4
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1 Phase 2 wire (230 V)
4
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CONTROL SYSTEM & NETWORKING HARDWARE
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SCC Server cum Workstations with OS and monitor, complete in all respect as per tender specificaions.
3
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SIC Terminal with monitor as per tender specifications
2
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"Industrial Grade Programming Terminal (Laptop) for PLC programming with suitable convertors "
1
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LED Display Unit (50" & above) System with interface complete with all inter connecting cables, cords, connectors, peripherals etc complete in all respects as per the tender specifications & datasheet.
1
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Global Positioning System (GPS) terminal for time synchronization of all MCS / SCC computers and control system computers as per the tender specifications with applicable software
1
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Firewall as per tender specifications
2
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24 port Industrial Grade dual Ethernet Switches for redundant 10/100/1000 MBPS LAN with networking software, cables & connectors etc. complete inall respects as per tender specifications. (1 set comprises of 2 switches)
2
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WAN Router (4 port) system for MCS / SCC connectivity with software, cables, connectors etc complete in all respects as per tender specifications
2
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Industrial media converters / Line Interface units (LIU) compatible to Owner supplied single mode 24 fibre OFC & supply of patch cords, pig tails, connectors etc. for extension of Tank Farm Management System / Marketing Terminal Automation Software / SIC Terminal / any other terminal (1 set comprises 2 converters)
3
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LaserJet Printer, Black & white all interconnecting cables, cords, connectors etc., complete in all respects as per tender specs & datasheet
2
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Print Server for dual ethernet connection of printer
2
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Flow Computer complete with software for meter proving and tables as per API for petroleum products, turbine / mass flow meter inputs, Density meter inputs etc as per the tender specifications & data sheet.
2
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Console Desk suitable for mounting of all the SCC computers, telephone instruments, conference set, station logbook etc, complete as per tender specifications & datasheet
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3 section console desk for Jatni Terminal
1
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2 section console desk for Bhubaneshware AFS
1
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Furniture & fixtures
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Swivel chairs
4
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Table for SIC terminal
1
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Table for printers
1
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SOFTWARE INCLUDING ONE TIME LICENSE FEE
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PLC programming / Ladder logic software etc. for programming of PLC's (One set comprises of software for progaramming terminal laptop /one SCC Server cum work station which shall have programming facilities.
2
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HMI Software of same make as the PLC (including one time license fee for Workstations, SIC terminals) etc as per the tender specification, (incl. data panel)
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Jatni Station (1 set comprise of 2 Workstation, 1 SIC Terminal & 1 Laptop programming terminal)
1
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Bhubaneshwar(1 set comprise of 1 Workstation & 1 SIC terminal)
1
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Leak Detection System
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Pipeline Application Software System - RTTM
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Pipeline Application Software Server cum Operation workstation with monitor as per tender specifications.
1
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Pipeline Application Software (PAS) including HMI & one time license fee etc. complete as per the tender specifications.
1
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Negative Pressure Wave based Leak detection System
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Negative Pressure Wave Server cum Operation workstation with monitor as per tender specifications.
1
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NPW LDS Software including HMI & one time license fee etc.
1
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Fast Response Pressure Transmitter with Cable glands; Smart type; accuracy 0.075% or better, Installation: 2" Pipe Mounted for NPW type LDS application
4
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RTU - NPW type LDS
2
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UPS & BATTERY BANK
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5 KVA 1- phase input with 2 Hrs back up (minimum) including battery bank as per the tender specifications for AFS Terminal
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1 KVA UPS with 20 minutes battery back-up for SIC terminal / Electrical maintenance terminal
2
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SPARES:
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Control System Spares
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PLC Processor Module
1
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PLC Processor power supply
1
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Rack power supply
1
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Digital input module
1
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Digital output module
1
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Analog input module
1
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Analog output module
1
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Serial Interface communication module
1
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Field interrogation power supply
1
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Set of fuses for line repair services
2
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UPS SPARES:
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For 5 KVA UPS as per tender specification
1
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FIRE ALARM & DETECTION SUPPLIES
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2 loop, Addressable, Intelligent Fire Detection and Alarm Panel for automatic fire detection & annunciation of alarms for various types of detectors installed like multi sensor, heat detectors, response indicators, loop isolators, manual call points, hooters etc installed in plant area and various buildings as per tender specifications
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Detectors
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UV / IR Flame Detectors explosion proof & weather proof along with allmounting & other accessories as per the tender specifications.
2
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Intrinsically safe Rate of Rise Heat Detectors for hazardous areas alongwith all mounting & other accessories as per the tender specifications
4
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Multi sensor detectors along with all mounting & other accessories asper the tender specifications
20
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Monitor modules alongwith all mounting & other accessories for third party interface as per the tender specifications.
2
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Addressable Manual Call Point (for safe area) along with all mounting & other accessories as per the tender specifications.
2
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Addressable Beacons for safe area along with all mounting & other accessories & instructions sign as per the tender specifications.
1
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Addressable Hooters / Horn / Strobe (for safe area) along with all mounting & other accessories as per the tender specifications.
1
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Response Indicators along with all mounting & other accessories as per the tender specifications.
6
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Isolators for isolating of signalling loop in case of any fault alongwith all mounting & other accessories as per the tender specifications.
3
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2 Pair x 1.5 Sq. mm, unarmoured FRLS cable complaint to BS: 5308 as per the tender specifications for indoor applications to be laid through conduits.
150
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Weather proof junction boxes including supply of double compression cable glands, plugs for unused cable entries including WP certificates as per the tender specifications for various detectors in buildings.
3
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Hooter & Beacons for Hazardous area
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Beacons (Explosion Proof & Weather Proof) for hazardous areasalong with all mounting & other accessories as per the tender specifications.
2
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Explosion Proof / Weather Proof Hooters (for hazardous area) along with all mounting & other accessories as per the tender specifications.
2
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Telecom Supplies
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FXO-FXS VOIP Box as per specifications
2
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Analog Telephone Instrument as per tender specifications
1
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IP base 1/4" CCD Day-Night Colour PTZ Explosionproof Camera for surveillance of Pump Shed/ Field piping area, with motorized Zoom lens (focal length 4 to 80 mm or better), 15X- 20X Optical Zoom, minimum 10X Digital Zoom, Explosion-proof & IP66 weatherproof Camera enclosure of camera with industrial grade power supply, receiver driver unit, lightning & surge protection, suitable mount complete with cables, connectors, camera mounted interfacing junction box as applicable, explosion proof connecting conduits, glands and other accessories as per OEM recommendation. as per specifications . Field mounted junction box for termination of cable from telecom rack shall be as per separate SOR line item.
1
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Day-Night Colour IP PTZ Dome Camera, with 15X to 20X Optical Zoom, minimum 10X Digital Zoom along with IP 66 weatherproof housing with IR Illuminator, industrial grade power supply, camera interfacing junction box as applicable, lightning & surge protection and suitable mount , complete with cables, connectors, required interfaces etc. as per tender specifications
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Field mounted Explosionproof & Weatherproof IP65 Junction Box for Ex-proof Camera/field cameras with suitable cable glands, plugs, Fiber termination patch panel, MCB, media convertor etc complete in all respects for installation of exproof camera/field camera. The junction shall be used for installation of network switch and optical accessories, power supply etc for CCTV system as applicable .
2
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Supply of 5 to 6 meter pole for mounting of CCTV as per technical specification of the tender.
1
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2 Services
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Control System and SACDA Services
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Supervison of erection, testing & commissioning of PLC based control system at attended stations including supervision for termination of control cables & erection of panels, looptesting, and commissiong of complete control systems along with support for interfacing with SCADA system and field instrumentation systems for operation of station facilities in remote & auto mode. This shall include development of control logics, database,HMI screens etc. for commisosing of the system complete as per drawings / specifications and acceptance of system by Owner. Supply of all labour, consumables, tools, services rendered etc. shall be in the contractors's scope.
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Jatni Station
1
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Bhubneswar
1
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Interfacing of Pipeline Control System with Marketing TFMS & Control System
2
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Installation, testing & commissioning of Application Server complete with fine tuning & commissioning of Application software with necessary operating system software, pipeline application software for leak detection, pig tracking etc. including hardware /software complete as per tender specifications & configuration and acceptance of system by Owner. This includes all labour, consumables, tools, services rendered etc.
1
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Installation, testing & commissioning of Negative Pressure Wave type LDS with fine tuning and commissioning of Software for leak detection etc. including hardware / software complete as per tender specifications & configuration and acceptance by Owner. This includes labour, consumables, tools, services rendered etc. Job also includes interface with the SCADA system.
1
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Foundation, laying and erection of 5 to 6 meter pole for installation of CCTV as per tender specifications including the cost of labor, material, tools, tackles and all civil works complete in all respect.
1
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Erection, Installation, Testing and Commissioning of CCTV Cameras which includes Powering up, Network connection, interfacing with the OFC and Network switch in Control Room. Providing assistance in interfacing with existing system. Laying of power supply cable & OFC in Field shall be in owners scope. all items as per BOM of CCTV system to complete the work in all respect as per scope and technical specifictaions of the tender
2
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Installation and interfacing of FXO and providing support in extending subcribers through FXO
2
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Erection, testing & commissioning of 2 Loop Fire Alarm & Detection System comprising of addressable Fire Alarm Panel, addressable detectors of various types such as multisensor detectors, rate of rise heat detectors, manual call points, hooters, etc including FM200/ CO2 release system for control building consisting of Control room, Equipment room, MCC room, transformer room, VFD roomand other office /workshop rooms etc. and pumping sheds, piping area energizing & testing of the complete system with simulation and also demonstration of working of the complete system,commissioning of the complete system including the cost of all materials, labour, consumables, equipments tools & tackles as per the specifications & instructions of Site Engineer / EIC.
2
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Installation, testing & commissioning of various types of detectors ,laying of signalling cables (through conduit/ clamping on wall etc), clamping / fixing of GI conduit in various building, pump shed etc for integration of detectors with Fire Alarm panel including all mounting accessories for support, junction boxes etc. as per the approved scheme to complete the work in all respects inclusive of supply of all consumables,cost of all materials, labour, painting services etc. as per specifications, drawings, International Standard practices and the directions of Site Engineer/EIC. Job includesinstallation of all types of detectors, material etc
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Multi Sensor Detectors
20
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Intrinsically safe Rate of Rise Heat Detectors for hazardous areas
4
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Manual Call Point (for safe area)
2
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Beacons / Hooters / Horn / Strobe (for safe area)
2
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Response Indicators & Monitor modules
8
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Laying of unarmoured signal cable through GI pipe / wall / tray etc for interfacing of various type of detectors e.g. multi sensor, ROR, UV/ IR flame detector, response indicator, hooters, beacons etc
150
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Training on supplied system (including PLC based control system.
1
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Submission of As Built Documentation
2
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3 Composite
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Installation of junction boxes (detectors) , terminating the cables mounting the junction boxes, installing all the required materials such as supporting structure, painting, GI wire etc.(excluding supply of the Junction Boxes) complete in all respects as per specifications, approved drawings and direction of EIC / Site Engineerincluding all labour, tools, materials, glanding, ferruling etc.complete in all respects.
3
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Installation of UV/IR Flame Detectors, terminating the cables at field and control panel end, connecting to earthing grid by supplying and installing all the required materialssuch as supporting structure, cement concrete, painting, GI wire etc.(excluding supply of the UV/IR Flame detector) complete in all respect as per specifications
2
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Installation of Explosion Proof & Weather Proof Manual Call Point/ Hooters/ Beacons in Hazardous area, terminating the cables at field and control panel end, connecting to earthing grid by supplying and installing all the required materialssuch as supporting structure, cement concrete, painting, GI wire etc.(excluding supply of the Manual Call Point/ Hooter/ Beacon) complete in all respect as per specifications.
4
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FM 200 based clean agent Fire suppression system: Supply, installation, testing & commissioning of FM 200 gas based clean agent Fire Suppression System complete as per NFPA 2001 to complete the work in all respects inclusive of supply of all consumables, cost of all materials, labour, painting services etc. as per specifications, drawings, International Standard practices and the directions of Site Engineer/EIC
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FM 200 based clean agent cylinders (minimum 80 l capacity) in configuration of set of two banks (1 set = 1 main & 1 standby cylinder) complete with weighing device, safety valve and all accessories. For any other capacity of cylinders payment shall be proportionate.
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At jatni (Aprox Vol of Trench 5CUM)
1
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At AFS (Aprox Vol of trench 3CUM)
1
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FM 200 based clean agent filled in cylinders
360
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All sizes of piping for clean agent dispersion complete with nozzles, manifold , all type of hoses, etc to complete the work in all respect
75
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Supply , installation & interfacing of Gas release panel with Fire alarm panel to achieve the functionality of clean agent dispersion
2
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AMC
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AMC for 1st Year
1
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AMC for 2nd Year
1
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AMC for 3rd Year
1
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AMC for 4th Year
1
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AMC for 5th Year
1
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