Indian Oil Corporation Limited Tender
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Costs
EMD
₹ 38,180Document Cost
Refer DocumentsTender Fee
Refer Documents
Description
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Contact
Tender Id
2020_OSO_123886_1Bid Award Id
ViewTender No
OSO/LE/20-21/LT/04Tender Authority
Indian Oil Corporation Limited ViewPurchaser Address
-Website
http://https://www.iocl.com/
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Documents
Special_Instructions_to_the_Bidders_20200717
BOQ Items
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Above Ground LPG Storage Bullets (5 Nos. x 108 MT capacity): 'Providing MS tubular ladder/scaffolding inside the bullet to enable easy approach to all the areas inside and outside the entire bullet for cleaning of inner surface and suitable for carrying out all inspection like ultrasonic testing, MPI and all allied jobs. The job of scaffolding erection shall be done as per BS 11, ASME Sec. V/ Sub Sec. A/B and other relevent codes. The work is to be carried out as per instructions of Site engineer / Plant Manager.
5
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7238.55
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Above Ground LPG Storage Bullets (5 Nos. x 108 MT capacity): Cleaning with water jet and brushes Cleaning :'Thorough cleaning of the inner surface with water jet and cleaning the sludge/rust materials followed by thorough cleaning of inner surface to remove the scale, oil and dust by pneumatic wire brushes to expose the metal surfaces and thorough buffing of weld joints. Minimum 10 mm on both sides of each weld joint including nozzle welds by thorough cleaning using rotary brushes to expose bare metal (shinning surface) with care to entire weld joints of nozzles and other areas as directed at site. The contractor has to provide all equipments and consumables for carrying out the cleaning jobs.This item includes the excavation and refilling of soil/earth for burying the sludge as per instructions.
5
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7238.55
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Above Ground LPG Storage Bullets (5 Nos. x 108 MT capacity): Blinding of LPG Bullet : 'Fixing back all the liquid and vapour lines after servicing the valves , EFCV and fixing all removed fittings like HLA, SRV, Pressure / Temp/Magnetic level/Rochester gauges, manhole covers etc., including supplying and fixing of New spiral wound gaskets, Studs & nuts and as per specifications/codes. Finally, correctness of level gauges has to be established. Testing shall be carried out for Emergency Shut off valves, EFCV / ROV /Rochester Gauges etc using N2 Gas for observing operational fitness per SMPV / CCE norms / relevant codes.job also includes purging the vessel after testing and connection of pipelines.
5
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52751.05
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Providing Flameproof lighting arrangement inside the above Ground LPG Storage Bullets (5 Nos. x 108 MT capacity) for carrying out necessary inspection, cleaning and NDT Tests. Contractor to supply the flameproof light fittings, junction boxes, required cables etc.
5
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7843.18
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Above Ground LPG Storage Bullets (5 Nos. x 108 MT capacity): 'OVERALL VISUAL INSPECTION : To conduct thorough “Visual Inspection” of outer and inner surface of pressure vessel, its nozzles and leg support pads etc.
5
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6412.45
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Above Ground LPG Storage Bullets (5 Nos. x 108 MT capacity): ULTRASONIC TESTS: To conduct 100% “Ultrasonic Thickness Test” on shell of Bullet as per SMPV rule, ASTM A–577-88 or equivalent codes. Mapping of each plate section to cover the whole plate - say six to seven readings to be taken between each consecutive weld seam (Horizontal & Vertical), Nozzle, Manhole, Piping around installation upto first isolation valve.
5
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4825.7
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Above Ground LPG Storage Bullets (5 Nos. x 108 MT capacity): Ultrasonic Flaw Detection Test of Welds as per ASME Sec V Art. 4,5 , ASME Sec VIII Div 1&2 not less than 25% covering (a) T-Weld joint, Internal: 100%, (b) Middle circumferential and longitudinal Seam, dish ends welds-Internal: 100%, (c) Nozzle weld – neck to shell, Internal: 100%, as per the instruction of Third Party Inspecting Agency. Approximate quantity per vessel : 150 R.M.
5
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7238.55
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Above Ground LPG Storage Bullets (5 Nos. x 108 MT capacity): Wet flourescent MAGNETIC PARTICLE TEST : To conduct “100% Magnetic Particle test” dry and wet of all weld joints including cleat welds, nozzles, man-holes at top and bottom and external reinforcing pad-welds at the support leg height, as per ASTM E –709-89. NOTE: Dry Magnetic Particle Test to be conducted below the equator and wet magnetic particle test above the equator line.
5
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7238.55
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Above Ground LPG Storage Bullets (5 Nos. x 108 MT capacity): Hardness Test as per ASTM-E-110 using microprocessor based (poldi type not to be used) portable hardness tester. at random preferably below the equator on circumferential/longitudinal weld, T-joint & also nozzle weld, HAZ: Left & right, parent metal: Left & right i.e. at 5 position on 25 locations as per the instruction of Third Party Inspecting Agency. Approximate quantity for vessel : 125 nos. or more
5
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4825.7
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Above Ground LPG Storage Bullets (5 Nos. x 108 MT capacity): DYE-PENETRATION TEST : To conduct “ Dye-Penetrant Test” of Nozzles and support pads and any other inaccessible areas, as per ASTM E – 165-80.
5
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3860.56
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Above Ground LPG Storage Bullets (5 Nos. x 108 MT capacity): 'Radiography test for weld joints at selected locations as problem defect/flaws observed during other tests subject to a maximum of 10% of total weld length as per ASTM-E-94 applicable code . This is an OPTIONAL item and same is to be conducted where defect / flaws are observed.
1
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16031.13
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Bullet settlement records preparation of 5 Nos. of Above ground storage bullets after bullets slope changes.
23
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5828.85
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HYDROTEST & STRETCH TEST OF 5 NOS. ABOVE GROUND LPG BULLET: To witness, supervise and certify “Hydrotest” of vessel after successful completion of all N.D. tests as per SMPV rules and relevant codes. Water shall be IOCL free issue.
5
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12064.25
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Above Ground LPG Storage Bullets (5 Nos. x 108 MT capacity): 'Certification and documentation: To submit 5 sets of Testing and Inspection certificates/reports and documents for all tests and inspection covered in the scope of work as per SMPV Rule No.19
5
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12064.25
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Testing & Calibration of 5 Nos. above ground LPG Bullet & Rochester Gauge on each bullet
5
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12064.25
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calibration chart for each of the bullet
5
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16880.34
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Manually Changing of Levels of Bullets for Water Draining from Rear Side to Front Side after degassing by removal of various Pipelines attached in front Side and Rear Side also on top. Currently slope of 150 mm to 180 mm exists from Front side to rear side.
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Changing of levells from Rear side to front side using hydraulic jacks, woodent planks, sealing rope, quick setting cements, IOCL supplied packing plates,etc within 3 days for each bullets maintaining all safety precautions by hiring experts in this field.
5
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275000
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Modification of Structurals like staircases, etc for accomodating change in slope
5
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10000
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Modification of LPG Liquid lines for new Water Drain Lines utilising existing water drain lines.
5
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25000
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Supply and Fixing of New 50 mm Ball Valve with matching Flanges with Blind of 80 Sch and LTCS
5
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30000
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Permanent blanking of existing drain line at rear side.
5
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30000
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Civil Works including dismantling of front side Bullet Pedestals by 50 mm to maintain slope including cutting, levellling ,etc.
5
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15000
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Preparation of Revised Drawings and Approval for associated changes in Bullet Piping Drawings due to Slope changes from CCOE, Nagpur including certification by Competent Person
5
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55000
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