Indian Oil Corporation Limited Tender
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Costs
EMD
₹ 11,870Document Cost
Refer DocumentsTender Fee
Refer Documents
Description
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Contact
Tender Id
2024_PHBPD_180018_1Bid Award Id
ViewTender No
PHBPL/PDP/TS/06/2024-25/17Tender Authority
Indian Oil Corporation Limited ViewPurchaser Address
-Website
http://https://www.iocl.com/
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Documents
Bidders_help_Document_for_Preferencial_ Bidding_20230207_v1
Special_Instructions_to_the_Bidders_20230207_version_1a
BOQ Items
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6" SWMG ANSI 300#
15
8446
563.12
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8" SWMG ANSI 300#
20
12577
628.88
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1" SWMG ANSI 600#
50
5549
110.98
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2" SWMG ANSI 600#
90
18681
207.57
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4" SWMG ANSI 600#
30
12423
414.12
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8" SWMG ANSI 600#
30
24847
828.24
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10" SWMG ANSI 600#
20
19133
956.68
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12" SWMG ANSI 600#
20
21702
1085.13
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1" SWMG ANSI 900#
50
4881
97.62
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2" SWMG ANSI 900#
50
10738
214.76
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10" SWMG ANSI 900#
20
23531
1176.59
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12" SWMG ANSI 900#
20
25977
1298.87
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Supply and delivery of Steel Fasteners (Variable Part)
-
-
-
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Fasteners for Flanges 8" x 300# (0.875" Dia. X 6.25" Length)
48
11393
237.37
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Fasteners for Flanges 2" x 300# /extended stud length for flanges with spectacle blind (0.625" Dia. X 4.75" Length )
60
4870
81.17
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Fasteners for Flanges 1" x 300# (0.625" Dia. X 4" Length) - extended stud length for flanges with spectacle blind
48
3107
64.73
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Fasteners for Flanges 1" x 300# (0.625" Dia. X 3.50" Length )
48
2909
60.62
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Fasteners for Flanges 10" x 600# (1.250" Dia. X 9.50" Length )
96
59583
620.66
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Fasteners for Flanges 8" x 600# (1.125" Dia. X 8.25" Length )
96
35612
370.96
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Fasteners for Flanges 8" x 600# (1.125" Dia. X 10" Length) - extended stud length for flanges with spectacle blind
96
45082
469.61
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Fasteners for Flanges 2" x 600# (0.625" Dia. X 4.75" Length )
24
2416
100.7
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Fasteners for Flanges 1" x 600# (0.625" Dia. X 4.00" Length )
24
1874
78.09
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Fasteners for Flanges 12" x 900# ( 1.375" Dia. X 12" Length ) - extended stud length for flanges with spectacle blind
96
73492
765.55
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Fasteners for Flanges 12" x 900# (1.375" Dia. X 11.00" Length)
96
59879
623.74
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Fasteners for Flanges 10" x 900# (1.375" Dia. X 11.25" Length ) - extended stud length for flanges with spectacle blind)
96
69053
719.31
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Fasteners for Flanges 10" x 900# ((1.375
96
72604
756.3
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Fasteners for Flanges 2" x 900# (0.875" Dia. X 6.50" Length
48
4488
93.51
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Fasteners for Flanges 1" x 900# (0.875"
48
4685
97.62
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Providing PPEs for contract workers (Variable Part)
-
-
-
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BOILER SUIT FOR CONTRACT WORKERS OF APPROVED BRAND AS PER INSTRUCTIONS OF SE/EIC.
16
10686
667.93
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Safety Helmet OF APPROVED BRAND AS PER INSTRUCTIONS OF SE/EIC
8
1844
230.51
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Safety Shoes OF APPROVED BRAND AS PER INSTRUCTIONS OF SE/EIC
8
12977
1622.17
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Gum boot OF APPROVED BRAND AS PER INSTRUCTIONS OF SE/EIC
4
3571
892.87
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Rain coat OF APPROVED BRAND AS PER INSTRUCTIONS OF SE/EIC
4
7549
1887.4
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Maintenance Service Items (Variable Part)
-
-
-
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Providing assistance in Schedule maintenance & upkeepment of 03 no. of Mainline Pumping Units & Accessories of PHBMPL by periodic cleaning, greasing & maintenance of the pumps & its accessories/fixtures etc including providing requisite manpower in all respects including shifting of spares/consumables/tool and tackles to site, assistance in maintenance/operation of equipment, shifting of used spares to stackyard, area/eqipment cleaning etc. including all govt taxes/duties/levies/statutory requirement but excluding supply of all spares, consumables, tools and tackles etc as per instruction of EIC/site engineers
24
120169
5007.05
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Providing support services & assistance for pigging operation at PHBMPL station, like lifting, inserting PIG inside SLB, retrieving PIG from SRB, filling, draining, Venting with necessary Valve operation, including providing requisite manpower in all respects including shifting of spares/consumables/tool and tackles to site, assistance in maintenance/operation of equipment, shifting of used spares to stackyard, area/eqipment cleaning etc. including all govt taxes/duties/levies/statutory requirement but excluding supply of all spares, consumables, tools and tackles etc as per instruction of EIC/site engineers. However, providing crane/lifting arrangement if required shall be in the scope of contractor.
24
132381
5515.89
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Servicing of valves includes cleaning , greasing of valves , actuator oil replacement , Injection of sealant in valves (PHBMPL Station) with all materials like sealent ,tools ,tackles like injection gun , Nozzles/adaptors as per fittings of injection points, man power ( semi skilled) includes job like draining and depressurisation of valves through sump, injection of seleant in seat of valves etc. complete in all respects. Note :- Maintenance will be carried out on regular basis subject to availability of valves and in presence of IOCL representative . Only Grease and oil will be supplied by IOCL.
100
506678
5066.78
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Providing assistance in maintenance & upkeepment of PHBMPL MLPU conical strainers including providing requisite manpower in all respects including shifting of spares/consumables/tool and tackles to site, assistance in maintenance/operation of equipment, shifting of used spares to stackyard, area/eqipment cleaning etc. etc, complete as per the directions of Engineer-in-Charge/Site-Engineer.
72
101016
1403
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Providing assistance in maintenance & upkeepment of Basket Strainer (PHBMPL Station) including providing requisite manpower (Semi-skilled) for assisting in job like draining and depressurisation of section through cold flair unit,opening of Basket strainer, cleaning strainer element in all respects including shifting of spares/consumables/tool and tackles to site, assistance in maintenance/operation of equipment, shifting of used spares to stackyard, area/eqiupment cleaning etc. etc, complete as per the directions of Engineer-in-Charge/Site-Engineer.
32
67344
2104.5
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Providing Assistance in TRV maintenance( PHBMPL Station) and testing includes removing of TRV from the pipe line, blinding the pipe end with blind flange, gasket , nuts bolts, cleaning, overhauling of TRV, pressure testing in presence of IOCL representative, re- installation of TRV after testing with replacement of necessary parts like teflon washer, M12X50 mm SS bolts etc. as may be necessary with all material, labor charges complete in all respects as per instruction of EIC/SE.
68
66602
979.45
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Providing tags for TRVs (PHBMPL Station) including writing the TRV number, test pressure, resetting pressure , next due date etc. as per instruction of EIC/SE.
68
20602
302.98
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Equipment Hire Charges (Variable Part)
-
-
-
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Equipment Hire Charges (Rates are inclusive of free supply of fuel & operator charges wherever applicable): Providing servies for material handling as per direction of Engineer -In-Charge (EIC) , by engaging hydra (10T/12T/14T/20T) as per requirement on hourly charge basis
100
106637
1066.37
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STRUCTURAL WORK (Variable Part)
-
-
-
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Supplying at site, steel structural items such as steel plates, bars, MS gratings, chequered plates, angles, beams channels, commercial quality heavy pipes, C.I. Rollers, bolts & nuts, washers, grouting bolts, padding plates etc., fabrication and erection of saddle supports and other type of supports for pipes manifolds and valves, fabrication and erection of platforms walkways, stairways etc., sand blast/ power brush cleaning, priming and painting the finished structures including supply of all other inputs such as labour, materials, consumable etc. necessary to perform and complete the work in all respect, in accordance with drawings, specifications and instructions of the Site Engineer / EIC.
1
120094
120094.82
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(Supply and Erection of GI Structural) Supplying at site, GI structural items such as flat, bars, chequered plates, angles, beams channels, commercial quality pipes,bolts & nuts, washers, grouting bolts, fabrication and erection of various structures items including supply of all other inputs such as labour, materials, consumable etc. necessary to perform and complete the work in all respect, in accordance with drawings, specifications and instructions of the Site Engineer / EIC.
1000
214760
214.76
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Reflective radium sticker letter printing and apply in background stickering including pasting and fixing with supply of all manpower, equipments, tools, tackles, consumables, non-consumables, scaffolding (separate SOR item) working at any height etc. as per instruction of EIC/ Site Engineer to complete work in all respects.
150
252171
1681.14
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4 NPS 4.5" OD x 0.237"/0.337" WT ASTM A106/ A333/ A53 Pipe: Taking delivery & transporting of pipes from designated stock pile location /Designated godown both from outside & inside station premises. Taking delivery of pipe fittings, steel flanges, spiral wound metallic gaskets & fasteners from designated location within station premises, transporting the same to site, fabrication and erection of above ground piping including cutting, edge preparation, bending, threading, lining up, welding and installing pipes and pipe fittings, flanges, elbows, equal and reducing outlet tees ,concentric/eccentric reducers, y-type strainers, drain funnels, vent pipes and tapping for instruments such as pressure gauges, thermal relief valves, thermowells etc., installing above ground at all elevations connecting with equipment nozzles, valves, vessels, in line instruments etc., welded and threaded pipe line of different pressure ratings, flushing pipes by water after cleaning by compressed air, hydrostatic testing of each section to the specified pressure, draining the water, tie-in, final cleaning-up and dispoal of wastes and surpluses including providing all inputs such as labour, material, equipments and consumables necessary to perform the work (other than those specifically under taken by the owner in this contract) and completing the work in all respects in accordance with the drawings, specifications and instructions of Site Engineer / EIC. Thickness and Grade mentioned in the item are for reference only and may vary. Payment shall be based on OD.
30
89215
2973.85
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2 NPS (2.375" OD x 0.218"/ 0.344" WT) ASTM A106/ A333/ A53 Pipe: Taking delivery & transporting of pipes from designated stock pile location /Designated godown both from outside & inside station premises. Taking delivery of pipe fittings, steel flanges, spiral wound metallic gaskets & fasteners from designated location within station premises, transporting the same to site, fabrication and erection of above ground piping including cutting, edge preparation, bending, threading, lining up, welding and installing pipes and pipe fittings, flanges, elbows, equal and reducing outlet tees ,concentric/eccentric reducers, y-type strainers, drain funnels, vent pipes and tapping for instruments such as pressure gauges, thermal relief valves, thermowells etc., installing above ground at all elevations connecting with equipment nozzles, valves, vessels, in line instruments etc., welded and threaded pipe line of different pressure ratings, flushing pipes by water after cleaning by compressed air, hydrostatic testing of each section to the specified pressure, draining the water, tie-in, final cleaning-up and dispoal of wastes and surpluses including providing all inputs such as labour, material, equipments and consumables necessary to perform the work (other than those specifically under taken by the owner in this contract) and completing the work in all respects in accordance with the drawings, specifications and instructions of Site Engineer / EIC. Thickness and Grade mentioned in the item are for reference only and may vary. Payment shall be based on OD.
30
37455
1248.52
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1 NPS (1.315" OD x 0.179"/ 0.250" WT) ASTM A106/ A333/ A53 Pipe: Taking delivery & transporting of pipes from designated stock pile location /Designated godown both from outside & inside station premises. Taking delivery of pipe fittings, steel flanges, spiral wound metallic gaskets & fasteners from designated location within station premises, transporting the same to site, fabrication and erection of above ground piping including cutting, edge preparation, bending, threading, lining up, welding and installing pipes and pipe fittings, flanges, elbows, equal and reducing outlet tees ,concentric/eccentric reducers, y-type strainers, drain funnels, vent pipes and tapping for instruments such as pressure gauges, thermal relief valves, thermowells etc., installing above ground at all elevations connecting with equipment nozzles, valves, vessels, in line instruments etc., welded and threaded pipe line of different pressure ratings, flushing pipes by water after cleaning by compressed air, hydrostatic testing of each section to the specified pressure, draining the water, tie-in, final cleaning-up and dispoal of wastes and surpluses including providing all inputs such as labour, material, equipments and consumables necessary to perform the work (other than those specifically under taken by the owner in this contract) and completing the work in all respects in accordance with the drawings, specifications and instructions of Site Engineer / EIC. Thickness and Grade mentioned in the item are for reference only and may vary. Payment shall be based on OD.
30
26511
883.73
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4" NB Pipe Joints RT: Inspection of welding by Digital Radiography (CR) or by conventional film radiographic method on all types of piping including processing of images/ films and interpreting the results of weld quality and reporting the same to the Site Engineer together with recommendations as to the acceptability or otherwise of the welds, submitting the finished radiographic films as may be approved or directed by Engineer-in-Charge inclusive of supply of all pesonnel, labour, materials, equipment, consumable, inputs, etc. and providing all services complete in all respects as envisaged in the contract documents. Note: i) Payment will be on the basis of number of welds of the respective size radiographed and shall be all inclusive for the complete job of radiographic inspection as envisaged in the contract document. ii) Radiography not involving full girth weld will be paid at 50% of the rate for full girth weld for the respective size. iii) For set-on type branch welding, the rate for radiography will be as applicable to the branch pipe size. iv) Repeat radiography of individual welds due to defective films or repair of welds shall be done at contractor's cost. v) In case where radiography is not possible, verification by utrasonic testing shall be done at contractors cost., vi) Magenetic particle inspection as and where required shall be done at Contractors cost. vii) In case of conventional film radiography, all films shall be digitised and submitted to EIC/ Site Engineer in USB drives. viii) In case of Digital/ Computed Radiography, native files along with image/ pdf files shall be submitted to EIC/ Site Engineer in USB drives.
20
24949
1247.49
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2" NB Pipe Joints RT: Inspection of welding by Digital Radiography (CR) or by conventional film radiographic method on all types of piping including processing of images/ films and interpreting the results of weld quality and reporting the same to the Site Engineer together with recommendations as to the acceptability or otherwise of the welds, submitting the finished radiographic films as may be approved or directed by Engineer-in-Charge inclusive of supply of all pesonnel, labour, materials, equipment, consumable, inputs, etc. and providing all services complete in all respects as envisaged in the contract documents. Note: i) Payment will be on the basis of number of welds of the respective size radiographed and shall be all inclusive for the complete job of radiographic inspection as envisaged in the contract document. ii) Radiography not involving full girth weld will be paid at 50% of the rate for full girth weld for the respective size. iii) For set-on type branch welding, the rate for radiography will be as applicable to the branch pipe size. iv) Repeat radiography of individual welds due to defective films or repair of welds shall be done at contractor's cost. v) In case where radiography is not possible, verification by utrasonic testing shall be done at contractors cost., vi) Magenetic particle inspection as and where required shall be done at Contractors cost. vii) In case of conventional film radiography, all films shall be digitised and submitted to EIC/ Site Engineer in USB drives. viii) In case of Digital/ Computed Radiography, native files along with image/ pdf files shall be submitted to EIC/ Site Engineer in USB drives.
20
13420
671.01
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1" NB Pipe Joints RT: Inspection of welding by Digital Radiography (CR) or by conventional film radiographic method on all types of piping including processing of images/ films and interpreting the results of weld quality and reporting the same to the Site Engineer together with recommendations as to the acceptability or otherwise of the welds, submitting the finished radiographic films as may be approved or directed by Engineer-in-Charge inclusive of supply of all pesonnel, labour, materials, equipment, consumable, inputs, etc. and providing all services complete in all respects as envisaged in the contract documents. Note: i) Payment will be on the basis of number of welds of the respective size radiographed and shall be all inclusive for the complete job of radiographic inspection as envisaged in the contract document. ii) Radiography not involving full girth weld will be paid at 50% of the rate for full girth weld for the respective size. iii) For set-on type branch welding, the rate for radiography will be as applicable to the branch pipe size. iv) Repeat radiography of individual welds due to defective films or repair of welds shall be done at contractor's cost. v) In case where radiography is not possible, verification by utrasonic testing shall be done at contractors cost., vi) Magenetic particle inspection as and where required shall be done at Contractors cost. vii) In case of conventional film radiography, all films shall be digitised and submitted to EIC/ Site Engineer in USB drives. viii) In case of Digital/ Computed Radiography, native files along with image/ pdf files shall be submitted to EIC/ Site Engineer in USB drives.
20
10275
513.79
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FIXED PART
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-
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Providing assistance in maintenance & upkeepment of all types of valves (MOV/HOV)m Mainline pumping unit of PHBMPL-Balasore as well as fire water piping, sprinkler system, deluge systems in PHDPL-delivery station by periodic cleaning, greasing & maintenance of the nuts, bolts, studs, strainers , other spare parts etc. including LT-DG by providing 1 no of semi skilled labourer on a daily basis.The works includes providing assistance to IOCL technician in routine operation/general house keeping /repaire/greasing etc. complete in all respectas per advise/instruction of EIC/site engineer, but without supply any tools /tackles and consumables.Note:This work to be done by 2 semi skilled labour per day(26days/month)
24
1019465
42477.74
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Over time charges for 2 no of Semi skill
1664
253760
152.5
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Contractor service charges
24
152919
6371.66
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