Indian Oil Corporation Limited Tender

Supply, Installation, Glanding, Testing &Commisioning of Flameproof 4 Way Junction Box (15 mm Dia) on Lighting Poles in Hazardous Area for looping of cables (Make: Baliga / FEPL / Flexpro / FCG) with double compression cable gland & lugs

Supply, Installation Galndig, Testing &Commisioning of specially designed pressure die cast housing with IP65 protection, heat resistant toughened glass for protection with 10 KV surge protection 500 W LED flood light with 60° Beem Angle as per technical Specification (4004007776-TS-102 Rev 0) luminaries similar to Crompton Type CFS-506-400-57-60D-SL-GL-NSG or Bajaj AMPL F 600L WH NB A5 TG SD (Make: CGL / Bajaj / Philips / Surya Roshni) with double compression cable galnd& lugs for Existing High Masts

Supply, Installation Galndig, Testing &Commisioning of specially designed pressure die cast housing with IP65 protection, heat resistant toughened glass for protection with 10 KV surge protection 500 W LED flood light with 60° Beem Angle as per technical Specification (4004007776-TS-102 Rev 0) luminaries similar to Crompton Type CFS-506-400-57-60D-SL-GL-NSG or Bajaj AMPL F 600L WH NB A5 TG SD (Make: CGL / Bajaj / Philips / Surya Roshni) with double compression cable galnd& lugs for Existing High Masts

PART - II: CABLE LAYING AND TERMINATION

Supplying of 1.1 KV grade XLPE insulated armoured aluminum / copper, FRLS cables as per Technical Specification (4004007776-TS-101 Rev 0) and horizontal and vertical laying as per Cables Schedule (4004007776-PCIS-115 Rev 0) of the following sizes in readymade concrete or soil trenches, trays, risers, support hangers, saddles etc, pulling through pipe on walls, floors and columns, steel structures including transportation from stores to site, unpacking, erection, dressing including supply and fixing of aluminum tags for identification of cable at both ends and at every 30 meter interval, providing GI saddles, saddle bars GI / Al clamps for cables laid vertically on walls / column / structures etc, GI bolts, nuts and washers complete with all labor, material and as per specification enclosed and direction of site in-charge. (Make: Polycab / CCI / KEI / RPG / Torrent / Universal / Havells / Gupta Power / GEMSCAB / Dynamic Cable) Note: a. The rate of Installation should be inclusive of Cable clamps, tags Saddles, Consumables etc. Trays/pipes, Glands, trenches, fabricated tray supports etc will be covered & paid in Separate Item.b. The necessary civil works shall be measured and paid separately under respective civil items. c. Tenderers to note that cables being dismantled and quantity already available at site shall be used in works at appropriate places and balance quantity as per site requirement shall be procured and supplied for completion of works.

FRLS TYPE CABLE

4 C X 16 mm² (AL)

FRLS TYPE CABLE (Copper)

Supply, laying, supporting, fixing, clamping with Aluminium clamps/ Nylon tie on structures and providing GI saddles on walls and RCC columns for supporting 3 X 2.5 mm² XLPE A FRLS PVC lighting cable from flameproof lighting Lighting Distribution board / JBs to lighting fixture etc. This shall include supply of all material required for laying of cable including transportation of drum from store to erection site. Circuit numbering should be provided on cable by using aluminium cable tags and by paint on fixtures.

Cable Termination (NON FLP): Providing cable termination with supplied cable gland for the following cable with NON FLP nickel plated Brass double compression cable glands include supply crimping type, Al / Cu sockets, non corrosive inhibitive paste, crimping etc. complete and as directed at site.

4 C X 16 mm² (AL)

3 C X 2.5 mm² (Cu)

Cable Termination (FLP): Providing cable termination with supplied cable gland for the following cable with FLP nickel plated Brass double compression cable glands, including supply of crimping type, Al / Cu sockets, non corrosive inhibitive paste, crimping etc. complete and as directed at site.

4 C X 16 mm² (AL)

3 C X 2.5 mm² (Cu)

Supply, Installation & grouting of cable marker (route) with suitable engraving of voltage level along the cable route, at every bend of the trench and at every 30 M in straight run for identifying and locating the cables directly buried underground. The marker shall be of cast iron 5mm thick plate with arrow indicating the route of the cable. (Refer drg. no. GDE 1267 page 1 to 2) The concreting ratio for purpose of grouting shall be 1:2:4

PART- III: EARTHING AND LIGHTENING PROTECTION

Supply, installation, erection, testing and commissioning of GI earth electrode of 100 mm dia, 3.8 m long perforated pipe with necessary funnel etc complete as per drawing (PDS E604, PDS E605, PDS E610 & PDE E611 etc) enclosed. The Hot Dip Galvanizing (900 gm/M² as per IS-4759) shall be done after all fabrication. The Electrode shall be made from one pipe, however 10 percent supply can be with one joint. The scope of work include earthwork excavation, refilling with alternate layers of charcoal and salt, back filling and construction of brick masonry earth pit including plastering in CM 1:4 and supplying and providing a cover etc complete as per drawings & directions at site.

Supply and installation of hot dip galvanized GI earth bus (Galvanizing 900 gm/M²) as per drawing no PDS E615 Rev 1

Supply, laying, installation, connection by welding, testing and commissioning of hot dip galvanised earthing strip (900 gm/M² as per IS-4759) of the following sizes in excavated or RCC trenches along with cables including laying the flat for earthing or otherwise clamping where ever required, bitumen painting at the welded joints, connecting at both ends by making hole to earth pit / earth bus / equipment including supply of all hardware and consumables etc. as per drawing enclosed and as per directed by site in-charge.

50 mm X 6 mm (for main earth grid & connection of Earth Bus)

35 mm X 6 mm (for Feeder Pillar Box and Lighting fixture)

Supply and laying of the following sizes of 0.66/1.1 KV grade XLPE Insulated Aluminum Conductor Cable (multi-strand) for Earth connections as per 4004007776-TS-101 Rev 0 in Trenches, Floors, Hume Pipe, GI Pipe, Cable Trays, on Steel / Civil Structure with necessary cable lugs, G.I. Spacers and saddles etc. (Make: Polycab / CCI / KEI / RPG / Torrent / Universal / Havells / Gupta Power / GEMSCAB / Dynamic Cable)

1C x 16 mm² A2XY(for lighting fixture earthing)

PART IV : MISCELLANEOUS AND CIVIL WORKS

Earth work in excavation in all kinds of soil by manual means in foundation trenches or drains including dressing of sides & ramming of bottom, lift upto 1.5 m, including getting out the excavated soil & disposal of surplus excavated soil as directed within or outside the site at an unobjectionable place.

Earth work in excavation in Ordinary rock by mechanical means (Hydraulic excavator) in foundation trenches or drains including dressing of sides & ramming of bottom, lift upto 1.5 m, including getting out the excavated soil & disposal of surplus excavated soil as directed within or outside the site at an unobjectionable place.

CABLE BRICK DUCT Providing & constructing underground brick duct 650mm below GL for laying of cables of max. diameter 70mm, complete with supply and laying of sand, bricks & including Excavation and backfilling in all kind of soils

225 mm wide (16 Bricks & 0.0195 cum per Mtr) as per specifications and direction of Engineer in charge.

Supply, fabrication and installation of class B type GI pipe as per IS-1239 (part-1) of following sizes for cable protection, floor sleaves etc. fixed on steel structure, concretes, laid in trenches including cutting, bending, threading etc. as required, including supply of GI clamps, bolts, nuts and washers, complete with all labour and material as per the direction of site in-charge.

50 mm N.B

Supply, providing and laying of 150 mm dia non-pressure NP2 class (light duty) R.C.C. pipes with collars jointed with stiff mixture of cement mortar in the proportion of 1:2 (1 cement : 2 fine sand) including testing of joints etc. complete : Light Duty of 0.07 MPa test pressure

Supply and fabrication and erection of various sizes of MS supports brackets, base frames, hangers, risers, racks, clamps etc. For different electrical equipment as and where required. The job will include cutting, drilling, welding, reveting, bolting, grouting, etc of Steel structural with two coats of epoxy base red oxide primer and two coats of epoxy paint (80 micron) shade 632 of IS-5 including supply of all consumables, necessary hard wares, paints etc.

Cutting, Chipping, Breaking RCC floor including cutting of bars and Brick Wall wherever necessary for making grooves / holes / cut out / Cable Trench etc and making good the damage after laying GI pipes cables etc with cement sand mortar make floor as required.

Demolishing brick work manually/mechanical means including stacking of serviceable material & disposal of unserviceable material outside site at unobjectionable place & as/direction of Engineer-in-charge.

Demolishing of 45 W / 60 W LED Wellglass Lights from Filling Sheds as per direction of Engineer-in-charge.

Demolishing of LED Flood Lights from High Mast as per direction of Engineer-in-charge.