Western Railway Tender

Supply & installation of Industrial Grade Embedded PC as per RDSO TAN no. STS/E/TAN/3007 dated 2.11.12 or latest.

Installation, wiring, programming, testing and commissioning of EI equipment supplied as per supply item in schedule 'A' including transportation from Consignee's depot to site. The works and materials for installation, wiring, testing and commissioning, grouting, cutting of floors, walls, refilling of the same, re-plastering, required CC/ masonry works, fixing/ placing/ laying of insulated ladders/ casing-capping/ cable trays/ RCC/GI pipes / Cables, termination of cables with lugs/ connectors, painting, / lettering are to be provided/ done by the contractor for the equipments supplied vide Item of Schedule "A" of this contract. This also covers the networking of built in EI Data loggers of all the stations to monitor the system to any other places where desired by Engineer-in- charge. Note: Installation shall be comply with RDSO Technical Advisory Note No STE/E/TAN/3012 dtd. 28.08.2014 or latest. Installation, wiring, programming, testing and commissioning of Operator VDU in Hot stand-by with Redundancy. Any Equipments/cards/Modules required for Hot stand-by with Redundancy shall be supplied & Installed by the Contractor. This also include supply of one no Godrej 5 make operator chair model PCH7001 or better , one no. of composite computer & printer table (Godrej work station table or better) for keeping MT , one no Godrej make operator chair model PCH7001 or better. Termination of indoor/ PIJF cables in relay room on relays, tag blocks, CT racks as per approved wiring diagram including alterations/ modifications as required at site. Soldering to be done at all required termination. Dressing/ lacing of wiring shall be done neatly with help of dressing thread / plastic self-lock strip of suitable size. The tools/ equipments/ materials/ simulation boards required for testing shall be supplied / fabricated by contactor. This included replacement of modules/ cards/ LEDs/ equipments going defective during testing. Necessary power supply boards with required capacity plugs, sockets, surge & lightning protection boxes shall be supplied and installed by the contractor. 230V supply shall be arranged by Railways. In case supplies are required to be extended, from Power room / relay room then same shall be extended by the contractor with his own materials such as 1X16 sq. mm wires, cables, lugs, RCC/GI pipes, insulated ladders etc. After ST/LT testing, Factory Acceptance Tests (FAT) & Square Sheet testing system should be fault free while submitting to Railways, otherwise suitable necessary action can be taken by Engineer-in-charge. without Object Controller 6

Factory Acceptance Test / site acceptance test(FAT/SAT).

Portable workstation for Data input & configuration with necessary software/ programs / Accessories, simulation and functional testing, diagnostics, and troubleshooting and commissioning 7 of EI system. A suitable table and chair of a reputed make shall be supplied by the contractor. Note: The specification of the portable workstation shall be as per the Technical specification given in Annexure or higher version as approved by Engineer In-Charge. All the required software should be uploaded Licensed CD should be given along with the software. (Name of the reputed firm and technical specification shall be written in tender documents.)

Instruments and Tool Kits required for Trouble Shooting and repair of hardware and software for the EI system should be supplied for stations as per schedule item 1 above. This includes tools required for EI maintenance sorts of crimping, insertion, removal. General purpose tools like screwdrivers, spanners, PCB extractor, temp. Controlled soldering iron, wire cutter, nose pliers, etc. 8 Measuring instruments with carrying case/ holders/ cabinet for technicians/ J.E. for testing, Maintenance and repair at the site). Each set comprises the following: - 1. Crimping tool for all types of special cable assembly used in EI system. 2. Insertion tool for all types of special cable assembly used in EI system. 3 .Removal tool for all types of special cable assembly used in EI system. 4. Digital multimeter (Fluke 111 or better) 5. Steel cabinet/ Almira, Size: 1980mm height, 915 mm width and 485 mm depth (Godrej Make/Jalaram) of good quality to store tools, spare cards and documents.6. Clamp Earth Tester. 7. Clamp Current Meter.

Pyrotech Workspace make New Modular Control Desk size 4102x2576 mm for 9 provision of 02 Nos. Monitors made in"XLAT" system. 1. Table Top: The material of the working surface shall be made of thermally treated Aluminum -Trihydrate and acrylic resin material supported on minimum 25 mm thick MDF base. 2. Structure: Powder Coated Aluminum Sturdy Structure and extreme side Aesthetic Legs. The structure shall be rigid enough to withstand BIFMA X5.5: 2014 (Latest Edition). 3. Monitor Arm:- UL certified monitor arm assembly shall have auto lock, push & remove feature for quick release of VESA mounts and modular arm extensions for ease in maintenance and fixing of monitor by one technician within 30 seconds without using any tools. 4.Shutters & Side Legs: - Front and back shutters shall be of18 mm Laminated MDF Boardwith premium finish Side leg.

Earthing of EI equipment, relay racks and Power equipment etc. to be done along with the supply of all requisite materials. Earthing shall be in the form of Ring Earth conforming to RDSO specification No. RDSO/SPN/197/2008 (with a min. of 6 maintenance free earth electrodes) & RDSO Drawing issued under Railway Board letter No. 2010/Sig./SGF/EI (Ansaldo) Dated 22.06.11, made using copper rings with earth resistance less than 1 ohm. The earthing shall be maintenance free & 10 earth enhancement compound should be used. The ring earth shall be connected to copper flat of size 25x3 mm in the relay room and IPS room. This copper flat shall be fixed on the wall to the entire breadth of the Relay room and IPS room as an earth bus bar and all earth connections shall be taken from it. A, B, C, & D class protection shall be provided for all EI equipment. Note: - This will also cover the earthing& necessary protection of EI equipment as per details given in the scope of work of Special Condition of Contract and other requirement given in Chapter of tender document & Pre- commissioning check list of EI system.

Training of Officers for installation, Commissioning,Testing, and Repairs &Troubleshooting of the EI system. (Hard copies of training material/ course modules to be given to each participant).

Training of Technician/ Jr. Engineer for installation, Commissioning, Testing, Repairs & Troubleshooting alteration, design of EI system, as per details given in Special Condition of Contract. (Hard copies of training manuals/ course module to be given to each participant).

Design of ST/LT/TOC/Square sheet/RCC (Three copy) for approval. Upto four line station

Design of Circuit Diagrams consisting Wiring/Logic diagram, contact analysis, fuse detail, Input/output bit chart, VDU diagram, Interface etc. submission of Three paper copies for approval. Upto 50 Routes

Design of Miscellaneous diagram consist of Floor Plan of Relay Room , Battery Room, 15 Power Equipment Room, Data logger room, Power Supply Diagrams along with power supply calculation, Earthing Diagram, Power panel diagram, IPS wiring diagram , Auto change over diagram , Block circuit wiring diagram, Digital Axle counter wiring diagram and all other relevant drawings (Three copy) for approval. Upto four line 16

Design of Cable Route Plan submission of Three paper copies for approval.

Supply of Completion SIP in Original tracing along with Auto CAD copy in Pen Drive and Six set copies after approval. Upto four line station

Supply of completions ST/LT/TOC in original tracing along with AutoCAD copies in Pen Drive and six set copies after approval. Upto four line station

Supply of Circuit Diagrams consisting wiring/Logic diagram, contact analysis, fuse detail, Input/output bit chart, VDU diagram, Interface in AutoCAD in Pen Drive and Six set of Copies after approval. Upto four line station

Supply of diagrams consist of Floor Plan of Relay Room, Battery Room, Power 20 Equipment Room, Data logger room, Power Supply Diagrams along with power supply calculation, Earthing Diagram, Power panel diagram, IPS wiring diagram, Auto change over diagram, Block circuit wiring diagram, Digital Axle counter wiring diagram and all other relevant drawing in original tracing along with AutoCAD in Pen Drive and six set copies after approval Upto four line station

Supply of final Cable Route Plan as per laid cable duly measured at every 30m clearly indicating distance of laid cable from fixed point of reference & indicating all track crossings and tail cables in original tracing along with Auto CAD in Pen Drive and Six set copies after approval.

Design and supply of cable courage plan, location particulars, Cable termination rack particulars, cable meggeringreport, earth resistance particulars, Traction bonding diagram, 1/2 wire count sheet and any other drawing in AutoCAD inA3/A4 size. The contractor shall initially supply 3 sets 22 of circuits complete for approval of Railways. Railways will return one set to the contractor duly approved with alterations/corrections, if any. The contractor shall incorporate Railway's alterations/corrections in the tracings without any deviation and submit all tracings complete in all respects to the Railways along with PENDRIVE & 4 sets of final approved drawings. This includes designing of cable coreage plan based upon I.P in consultation with engineer-in-charge For small/medium yards. Station

"Preparation of Cable Route Plan of buried S & T Cables using Radio Detector 8200 GS 23 or Similar model GPS Model,DGSP and Drone for Per Trench per Km. For existing cables as per the instruction of Engineer in-charge. Submission of Drone Report in Hard Copy 1 set and DGPS output in KMZ File format. In Yard Section" (Unit may read as per trench kilometer)

Preparation of Cable Route Plan of buried S & T Cables using Radio Detector 8200 GS 24 or Similar model GPS Model and DGPS for Per Trench per Km.For existing cables as per the instruction of Engineer in-charge. Submission of report in KMZ file format, Soft Copy Only. In Yard Section (Unit may read as Per trench Kilometer

Printing of Register No.1 contains SMC-1 to 8, 8A & 8B total pages in one register is 251 pages including summary page.

"Printing of Register No.2 contains SMC-9 & 10 total pages in one register as 151 pages including summary page. "

"Printing of Register No.3 contains SMC-9 A, 9B & 9C total pages in one register is 341 including summary page."

"Printing of Register No.4 contains SMC-10 A, 10B & 10C total pages in one register is 301 including summary page"

"Printing of Register No.5 contains SMC- 12A total pages in one register is 401 including summary page."

Printing of Register No.6 contains SMC-12A total pages in one register is 401 including summary page

Printing of Register No.7 contains SMC-13, SMC-131A, SMC-13B, SMC-13C,SMC-13D, SMC-13E, SMC-13F, SMC-13G total pages in one register is 150 including summary page

Installation of Central Evaluator of axle Counter, wiring from CT rack to Central Evaluator, installation and wiring of the reset box, LV box (if required) and associated power supply wiring. This includes supply of shielded cable of required conductor size for wiring between CT rack to 3 evaluator rack, all other wires, power supply cable and wiring materials. The power supply cable from power room to Central Evaluator should not be less than 10 sq.mm PVC wire. Earthing as per OEM's guidelines & specification with their own material. This also includes painting and writing work on evaluator as per site requirement. NOTE: Installation /programming / configuration / commissioning of Axle counter equipment to be carried out in accordance with latest guidelines issued by Railways/ RDSO preferably by Authorised representative of OEM.

Installation, wiring & testing / commissioning of Axle Counter's Reset Box of all types in 4 Cabin/Panel room and wiring the same to integrate with the Axle counter as per the instructions of Railway Engineer at site. This includes laying & termination of cable if any form Panel Room/Axle Counter room /Relay room to Reset Box in DWC pipe / existing ladder.(When reset box is shifted from existing building to new building ).

Supply of Tools Kit for Digital Axle Counter (Multi section/Single section). (MSDAC comply to the RDSO spec.No. RDSO/SPN/176/2013/Ver.3 or latest and manufacturer's specification and SSDAC comply to the RDSO/SPN/177/2012,Ver.3 or latest respectively). The tool kit shall be 5 minimum equipped with the following equipments: (i) All mechanical tools shall be of reputed make like Taparia/Bosch etc. (ii) Digital multimeter true RMS type of make Fluke 189 or similar reputed make with probe set - 1 No. (iii) Adjustable torque wrenches 25-135 N/mtr with 13 mm and 19 mm inserts- 1 set (iv) Set of spanners screw drivers and soldering iron - 1 set (v) Dummy wheel - 1 No. (vi) Marking Jig - 1 No. (vii) Adapter card - 1 No. (viii) Extended wired socket to interface with diag No. stic plug - 1 No. (viii) Selector switch on panel base - 1 No. (ix) DAC EC card puller etc.

Data logger items 2

Signal items 3

Other Indoor and Outdoor Works 4

Power Supply Work 5

Fire alarm Work 6

TELECOM WORKS