Military Engineer Services Tender

Supply, install, testing and commissioning of Indoor transformer as per IS : 1180 part - I, EEL-2 step down, copper Cu 99.9% purity, electrolytic grade wound 22KV/433 Volts (at no load) AC 3 phase 50 Hz 400 KVA capacity, core type, oil immersed naturally air cooled, oil natural air natural (ON/AN) , with external cooling tubes, delta connected on primary side (HV) and star connected on secondary side (LV) in accordance with vector group DYn-11 with neutral brought out on secondry side (LV) and having taping at +5% to -10% in steps of 2.5% on HV side to be changed by means of hand operated off load tap changer gear. The maximum temperature rise should not exceed 50 degree celsius in oil and 55 degree celsius in HV/LV winding when measured by resistance method after continuous full load run on an ambient temp of 40 degree celsius transformer shall be of BOLTLESS core design. Transformer shall be double wound, core type with low loss, non ageing, high permeability CRGO prime core grade M-OH / ZDKH /TCH grade, perfectly insulated and clamped to minimize noise and vibrations. The transformer shall be IS/IEC 60076 and as per IS-1180 part - I of 2014 marked. Flux Density at rated voltage and rated frequency should be 1.688 T the transformer shall be designed as per CBIP manual 317 for over-fluxing witstand capacity of 110% continuous, 125% for 1 minute and 140% for 5 seconds. and over loading capacity of transformer shall be as per 6600 , Noise level as per NEMA TR1, with class A insulation, Tank pressure, Vaccum witstand capability & minimum clearances as per CBIP manual, No Load Current within 1% to 2% of Full load current Tranformer losses shall not exceed the loses mentioned in Table 6 of IS: 1180 of 2014 Part - I with Energy Effeciency Level - 3 and shall comprise of the following accessories :-

(a) One cable box on HT side (Primary side) consisting of three nos porcelain bushing with copper rods, complete with nuts and washer , with cable glands suitable for reception/taking out 3 core 95 Sqmm, HT 22000 volts grade, XLPE insulated and PVC sheathed, heavy duty , armoured cables including jointing materials complete. (b) One cable box on LT side(secondary side) consisting of four nos porcelain bushing with copper rods, complete with nuts and washers, with cable glands suitable for reception/taking out single core /3.5 core of rated size/ runs of secondary currents, LT 1100 volts grade, PVC/XLPE insulated and PVC sheathed, heavy duty, armoured cables including jointing materials complete. with Bi metallic flexible connectors and copper bus bars of rated capacity with insulators support to be provided (c) Conservator with filter type drain valve and oil level guage. (d) De-hydrating breather with first fill of dehydrating agent (Silica Gel). (e) Explosive vent, Thermometer pocket on tank cover, oil level guage, Oil drain filter valve, Jacking / Lifting lugs, Marshalling Box,IP 55, with oil filling hole with cap/plug with connection plate complete, Air release valve plug and four nos plain solid cast steel detachable rollers. (f) One no 100 mm dia, dial type thermometer, vapour pressure type, having range 0-120 degree celsius with metal guard having maximum perimeter temperature reading indicator with re-setting device. (g) Two earthing terminals on tank cover to facilitate fixing of 50x6mm galvanised iron earth strip for earthing of body. (h) Rating plate and terminal marking plate. (j) Extra bushing for neutral in the LT cable box for providing independent set of earthing for neutral.

(k) First fill of new and unused transformer oil, IS-335 of 1986 marked, filtered and tested upto 50 KV dielectric strength at 2.5 mm air gap between testing electrodes, specific resistance at 27 Degree celsius Ohm-om 500 x 10 the power12, water content 50 PPM, Dielectric dissipation factor (tan Deta at 90 degree celsius) 0.005, Neutralisation value mg of KOH/gm of oil 0.03, Inter facial tension N/M at 27 Degree celsius - 0.04, flash point 140 Degree celsius and sluge 0.1 % by weight. (l) Detachable Rollers of adequate load capacity and and nos of channels, embeded in floor, for movement of transformer. (m) Top and Bottom Filter cum drain Valves with Dummy (n) 6" Oil temperator indicator and winding temperature indicator with alarm and Trip contacts Note For Item No 104 (a)The OEM should Have in house NABL accredited lab for testing and no outsourcing for testing is accepted. (b) Manufacturer /OEM must have type test / short circuit reports for each & every rating from CPRI / NABL accredited Lab (c) Core shall be procured from one of these manufacturers – Posco/Nippon/NLMK/AK Steels or NOVEX Trader CRGO and CRGO core grade used should be M-OH / ZDKH / TCH only other low grade core (M4,M5 and M6) are not allowed and Procurement, Mill's Test Cerfificate / Invoice from supplier /Bill of landing Bill of entry certificate by CUSTOMS shall be provided. (d) CPRI Short circuit test report for exactly similar transformer (matching all major electrical parameters including Loss Figure) shall not be older than 5 years to be furnished)