Military Engineer Services Tender

M&L for setting of 3 ph overcurrent+ earth fault relay by injection of current to CTs with suitable equipment for overcurrent & earth fault with high set and low set including checking of all other parameters of relays for proper tripping order after disconection of incomning or out going HT XLPE cable connection from VCB CTs and reconnection of cable ends at existing terminal s after completion of relay setting complete all as specified and directed. Note :- (a) Relay setting shall be made considering corresponding values of upstrem and down strem VCB relays and recorded maximum demand of VCB. Any further adjustment of values as many times required shall be carried out within the quoted rate. (b) Recovery shall be made double the quoted rate if VCB fails to trip in indicated fault and group tripping recorded)

M&L for maintenance/servicing of PT unit 11 KV/110V by disconnecting and taking out from panel mounted position, checking & cleaning of fixed and moving contact points, cleaning/decarbonising of busbar connections, resin cast PTs using hot blower, CTC solution , applying backtol (Red) solution to the epoxi PT body, tighterning of all nuts, bolts, washers, and refxing the same PT to original position, testing complete all as specifie and directed.

M&L for maintenance of 6.6/11 KV CT chamber by disconnecting nall 3 phase connections, exdtended busbars from VCB Bus and taking out from panel mounted position, testing for proper functioning, body leakage, checking & cleaning/decarbonising of all contact points of CT, epoxy body and Busbar, Complete CT chamber using hot blower, CTC solution , applying backtol (Red) solution to the epoxy PT body, tighterning of all nuts, bolts, washers, and refxing the same to original position, re-connection of all existing cables, extended busbars and testing complete all as specified and directed.

M & L for maintenance, servicing, cleaning of Busbar/ Vacuum circuit breaker unit of 6.6/11 KV VCB panel of capacity 400 to 1600 Amps any make & type , taking out from panel, cleaning of all parts with CTC with clean cloth, removal of carbon deposited inside the moving contacts, greasing of all moving parts of the VCB, checking of complete operating mechanism for proper functioning, reporting for any defective parts, complete all as specified and directed. Note :- Replacement of defective parts of the VCB shall be mesured and paid separately.

S & F in repairs PVC insulated and PVC sheathed electric control cables (Heavy Duty) with stranded copper conductor of size 2.5 Sqmm 8 core 1100 volt grade incluiding use of proper copper thimbles, lugs as in duct, trenches, cable tray or fixing on wall/pole etc. complete all as specified and directed.

-Ditto- all as per item No 8.00 above but 2.5 Sqmm 4 core cable

S & F in replairs HT VCB Copper bus bar air insulated of appropriate size and length with 11KV grade Polipro power line protector sleeves for designed to insulate bare busbar to prevent accidents due to electrocution/ ionisation. The protector should have excellent UV resistance, abrasion resistance, fire resistance properties, good dieelectric strength & maintenance free complete all as directed by Engr-in-Charge.

S&F Shunt trip closing coil assembly of existing make.

S&F Shunt trip tripping coil assembly of existing make.

S&F Spring charging mechanical assembly with locking arrengement of existing make.

Supply and fixing Spring charging motor 24/240 Volt DC/AC for 11KV VCB, Bus Coupler of existing make, type, size & capacity with driving gear suitable for existing VCB model complete all as specified and directed at site.

Supply and fixing Spring charging motor 110/220 Volt DC/AC for 6.6/11 VCB/SF-6 breaker of existing make, type, size & capacity complete all as specified and directed at site.

Supply and fixing Spring charging Motor Cut of switch of existing make.

Supply and fixing Ratchet wheel Assembly (small, large & middle gear assy) of existing make.

Supply and fixing Breaker IN/OUT handle of existing make.

Supply and fixing Local remote switch of existing make.

Supply and fixing Test/service position indicator of existing make.

Supply and fixing Breaker control switch of existing make.

Supply and fixing Push button of existing make.

Supply and fixing Indicator lamp LED type complete with holder to read RYB with necessary wiring complete all as s[ecified.

Supply and fixing Spacer Heater of existing make.

Supply and fixing Thermostate 30-90 Deg of existing make.

Supply and fixing Trip /Close shaft assembly with springs & closing strips of existing make.

Supply & fixing 6.6/11KV, VCB Fixed contact suitable for 630Amp capacity. Make/Type- As per existing sample.

Supply & fixing 6.6/11KV, VCB moving contact suitable for 630Amp capacity of existing make.

Supply & fixing 6.6/11KV, VCB Fixed contact suitable for 800Amp capacity of existing make.

Supply & fixing 6.6/11KV, VCB moving contact suitable for 800Amp capacity of existing make.

Supply & fixing 6.6/11KV, VCB Fixed contact suitable for 1250 Amp capacity . Make/Type- As per existing sample.

Supply & fixing 6.6/11KV, VCB moving contact suitable for 1250 Amp capacity of existing make.

Supply & fixing Drive link assembly with adjuster of existing make.

Supply & fixing Big cam with main shaft with bearing & cover of existing make.

Supply & fixing Spring for trip lever of existing make.

Supply & fixing Spout insulator incl hardware suitable for 6.6/11KV VCB of various capacity of existing make.

Supply & fixing Spur gear of sizes as per sample suitable for upward or downward trolly movement mechanism with lock and bushing as required for 6.6/11KV VCB/OCB/bus coupler complete all as specified and directed by Engr-in-charge.

Supply & fixing Trip shackle lever of existing make.

Supply, installation, testing and commissioning in replacement of 6.6/11KV Current Transformer with Indoor & Resin cast type single pole (Three core type) CTR-300-200/5+5A, STR - 18.4kA/1Sec, Class - 15VA/CL1.0+15VA/5P10 fixing on existing 11 KV panel including necessary connections including any modification or addition/alteration required for fixing CT in existing 11 KV panel complete all as directed by Engr-in-Charge.

-Ditto- all as per item No 39.00 above but CTR-200-100/5+5A, STR - 18.4kA/1Sec.

-Ditto- all as per item No 39.00 above but CTR-100-80/5+5A, STR - 18.4kA/1Sec.

S & F in repairs Voltmeter with Selector switch of specification 0-15 KV / 660 V / AC of approx size 99mm x 96mm complete all as specified.

S & F in repairs Ammeter of range 0-50 Amps, of size 135m x 135mm complete all as specified.

Supply and fixing cost effective, durable and reliable 6.6/.11 kV heat shrinkable anti tracking bus bar tubing sleeve of dia 50mm, for Bus bar of VCB's, flame retardent and protetcion against moisture,dust including all accessries required complete all as specified and as directed.of Jointmask 1133 series.

Supply and fixing electrical insulation mat, class B, Thickness 2.50 mm, having di-electric strength of 45Kv, AC RMS voltage-11kV conforming to IS:15325:2006 complete all as specified and as directed.

Taking out IDMT relays from panel. Opening it for repair work, servicing complete with decarburizing the contact points, cleaning with CRC solution and inner body clean with vaccum cleaner and repair/replacement of all defective parts if any found during servicing. Reassembling and testing of relays for tripping time setting, over current setting, earth fault setting etc complete all as specified and directed NOTE :- Replacement of all parts are deemed to be include in the quoted rate required for relay in service condition.

S & F in repairs 6.6/11 KV Spout as incomer [RYB] one and outgoing [RYB] one as per existing size and make suitable for HT VCB panel complete all as directed at site by Engineer in chrage.

Supply & fixing in replairs single (Red-Blue) phase busbar spout suitable for 400 Amp to 1250 Amps VCB including testing complete all as specified.

Supply & fixing in replairs single (Y) phase busbar spout suitable for 400 Amp to 1250 Amps VCB including testing complete all as specified.

S & F in repairs 6.6/11 KV vacuum interrupter ( 3 Phase) Porcelain capacity upto 1250 Amp , frequency 50 HZ as per existing size and make suitable for HT VCB panle complete all as directed at site by Engineer in chrage.

S & F in repairs Auxiliary Contacts 6NO+6NC capacity upto 1250 Amp , frequency 50 HZ as per existing size and make suitable for HT VCB panle 6.6/11 KVA complete all as directed at site by Engineer in chrage.

S & F in repairs 6.6/11 KV VCB Operating Mechanism, Trip Free, Inbuilt with mechanism and Standard: Motor Operated, Spring Charged Stored Energy capacity upto 1250 Amp , frequency 50 HZ as per existing size and make suitable for HT VCB panle complete all as directed at site by Engineer in chrage.

Attending break down of electrical complaints any type, and call on repair of VCB,HT/LT cable on four pole structure or any where, LT panel/ACB, MCCB by providing qualified and valid licence electrician and helper in Naval Dockyard, found any fault, flash or burn in VCB,LT Panel, MCCB,ACB, or any contacts ,cabels any type by disconnecting electrical connection and cleaning of contacts, decarbonizing using suitable cleaning materials and restore the power supply and competion of job and inform to JE or Engr-In-Charge befafter completion Note :- (i) The Contractor has to engage qualified and valid lincence electricians and helpers in sufficient Nos to attend and rectifiy the defects. (ii) The Contractor shall provided tool kit, Safety tools such as hand gloves, gum boot, earthing rod, LT/HT megger, crimping tools, nuts, bolts and washers, suitable laddeer for any height required for repair of works/ complaints for rectification of defects and quoted rate shall be inclusive of above. (iii) Contrator shall provide cleaning material such as CRC, dry cloth or cotton (iv) If complaint not attended and rectified within 30 minutes panalty @ double the quoted rate shall be recovered from the contractor. (v) Register shall be maintained with signature of Engineer-in-Charge, JE and contractor and shall be submitted alongwith RAR.

Supplying , laying, Jointing, testing and commissioning of HT cable, XLPE insulated, screened insulated,armoured and PVC bedded, 11000 volts grade (heavy duty), 6.6kV earthed suitable for earthed system with aluminium conductor of size 3 core 185 sq.mm conforming to IS-7098 Part II fixed to walls with suitable size GI clamps or laid in trenches, passing through pipes and connecting up including taking out unserviceable cable complete all as specified.

Supplying , laying, Jointing, testing and commissioning of HT cable, XLPE insulated, screened insulated,armoured and PVC bedded, 11000 volts grade (heavy duty), 6.6kV earthed suitable for earthed system with aluminium conductor of size 3 core 240 sq.mm conforming to IS-7098 Part II fixed to walls with suitable size GI clamps or laid in trenches, passing through pipes and connecting up including taking out unserviceable cable complete all as specified.

S & F cable End Termination Kit, heat shrinkable, indoor type suitable for 11KV, 120 to 185 sq.mm XLPE, 3 core aluminium conductor power cable including dismantling old cable end termination joint of any description complete all as specified.

S & F cable End Termination Kit, heat shrinkable, indoor type suitable for 11KV, 240 to 300 sq.mm XLPE, 3 core aluminium conductor power cable including dismantling old cable end termination joint of any description complete all as specified.

M&L for fault finding of HT 11KV, 3 core XLPE cable of size 95/120/185/240/300 sq.mm by thumping and echo instrument/computer aided fault finding kit and finding out exact location of the fault including necessary excavation and earth work in any type of soil to expose the faulty HT cable, cutting the piece of faulty HT cable, meggering the left out HT cable to ascertain the serviceability complete all as specified.