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Military Engineer Services Tender

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Military Engineer Services - MES Tender

Works
Electrical Generators And Transformers
Electrical and Electronics
Eprocure
Mumbai, Maharashtra
Opening Date5 Feb 2025
Closing Soon26 Feb 2025
Tender Amount₹ 48,00,000 
Notes
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Costs

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BOQ Items

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Material for topping up to transformer oil conforming to IS 395-1983 (Make : 'Savita', 'Power Oil', APAR) having die electric strength minimum 50 KV at 4mm gap complete all as specified and directed. Notes : (a) New Transformer oil will be filled in the transformer only after filteration and dehydration of existing transformer oil of the transformer. (b) Transformer oil shall be supplied in sealed barrel with test result and test certificate.

300

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Calibration of relays of HT VCB by secondary and primary injection, replacement of defective operating handles, checking of under voltage, over current relays and replacement of UNSV parts of master relays complete all as specified and directed.

20

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Calibration of relays of HT RMU by secondary and primary injection, replacement of selector switches, voltmeters, ammeters for HT supply, replacement of defective operating handles, checking of under voltage, over current relays and replacement of UNSV parts of master relays, complete all as specified and directed.

3

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Overhauling of step down outdoor/indoor transformer (Make:- WESTERN / INDIAN Transformer Ltd / Volts/Silverline) 11/0.433 KV by disconnecting HT/LT terminals, decanning transformer oil, removing sludge, cleaning of HT /LT bushings to remove dust particles /dirt etc, cleaning the core and winding with compressed air including replacement of copper washers, rubber bushes of HT/LT bushings, replacement of cork sheet of 6 mm thick suitable for transformer top cover, terminal boxes, reassembling refilling the transformer oil after filteration and dehydration and toping up with new transformer oil, painting with two coats of synthetic enamel paint after preparation of painted surfaces of transformer and testing and recommissioning on load etc, complete for the transformers of following rating (Filteration and dehydration of transformer oil, supply only transformer oil for topping up, supply only of HT & LT bushings shall be measured and paid separately under respective items)

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Transformer 500 KVA

1

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Transformer 315 KVA

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Transformer 400 KVA

3

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Transformer 250 / 200 KVA

4

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Transformer 160 KVA

2

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Overhauling/Servicing through OEM of step down indoor/outdoor transformer 11/0.433 KV Dry type by disconnecting HT/LT terminals, cleaning of HT/LT bushings to remove dust particles/dirt etc, cleaning the core and winding with compressed air and reassembling complete including replacement of copper washers, rubber bushes of HT/LT bushings, replacement of core sheet suitable for transformer top cover, terminal boxes, painting with two coats of synthetic enemal paint and testing and recomissioning on load etc, complete for the transformers of following rating:- supply only of HT & LT bushings shall measured and paid separately under respective items

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Transformer 630 KVA

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Transformer 500 KVA

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Transformer 400 KVA

2

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Transformer 315 KVA

1

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Transformer 250 KVA

1

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Supply and fix in repair HT bushing suitable for the following capacity transformer of make Western/Indian transformer Ltd/Voltas/Silverline etc. complete all as specified and directed :-

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Transformer 630 KVA

2

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Transformer 500 KVA

2

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Transformer 400 KVA

6

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Transformer 315 KVA

2

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Transformer 250/200 KVA

6

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Transformer 160 KVA

3

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Supply and fix in repair LT bushing suitable for the following capacity transformer of make Western/Indian transformer Ltd/Voltas etc. complete all as specified and directed :-

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Transformer 630 KVA

2

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Transformer 500 KVA

2

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Transformer 400 KVA

3

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Transformer 315 KVA

2

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Transformer 250 KVA

3

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Supply and fix in repairs silica gel breather for 11/0.433 KV transformer upto 750 KVA capacity with silica jel etc. complete all as specified and directed.

6

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S&F in repairs panel mounted digital type , Multifunction meter flush mounted, three phase, class 0.5 accuracy with and including selector switch etc, 96mm x 96mm, also including modiication of panel for fixing of voltmeter, complete all as specified and directed.

8

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Repairs and overhauling of Air Circuit Breaker (ACB) 3/4 pole, 415 Volt, upto 1200 Amp with thermal magnetic release by replacement of worn out parts and cleaning the complete ACB and testing the same after repair for smooth functioning etc complete all as specified and directed.

12

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S&F in repairs Power factor improvement capacitor ultra heavy duty APP (5 to 25 kVAr bank ) for 3 phase 440V 50 Hz system suitable to existing load of make:- Havells/Asian/EPCOS/L&T/C&S/HPL

50

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Supply and fix cable jointing kit for 11 KV (earthed) grade cable for indoor termination heat shrinkable type joint complete with jointing material and accessories suitable for 3 core XLPE armoured aluminium cable of size 50 Sqmm to 95 Sqmm with connecting single thimbles etc complete all as specified and directed

6

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Supply and fix cable jointing kit for 11 KV (earthed) grade cable for indoor termination heat shrinkable type joint complete with jointing material and accessories suitable for 3 core XLPE armoured aluminium cable of size 120 Sqmm to 185 Sqmm with connecting single thimbles etc complete all as specified and directed.

9

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Supply and fix cable jointing kit for 11 KV (earthed) grade cable for outdoor straight through heat shrink type joint complete with jointing material and accessories suitable for 3 Core XLPE armoured aluminium cable of size 50 Sqmm to 95 sqmm including connecting single thimbles etc complete all as specified and directed.

3

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Supply and fix cable jointing kit for 11 KV (earthed) grade cable for outdoor straight through heat shrink type joint complete with jointing material and accessories suitable for 3 Core XLPE armoured aluminium cable of size 120 Sqmm to 185 sqmm including connecting single thimbles etc complete all as specified and directed.

10

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Taking out existing unserviceable HT XLPE cable of size 3 core x 95 Sqmm (including joints where exists) and in lieu supply, laying in trenches/along wall/ pole/ in pipe etc, connecting and testing new HT under ground cable of size 3 Core 120 Sqmm, XLPE insulated, screened, earthed, PVC sheathed, galvanised steel strip armoured (heavy duty), 11000 Volts grade with stranded aluminium conductor etc complete all as specified and directed. (Note: Excavation & earthwork, cable covers, protection pipes and sand cushioning shall be measured and paid separately).

390

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Material and labour for filling fine, river sand for sand cushioning in trenches for cable protection all as specified and directed. (Note : Punned thickness will be measured and paid).

28.45

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Material and labour for un-reinfoced pre-cast concrete cable cover class HV type-1, flat of size 300mm x 180mm x 40mm etc complete all as specified and directed

2004.45

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Material and labour for in replacement of Danger notice plate of 1.6mm thick mild steel sheet, vitreous enameled white, with letters, figures and conventional skull and bones in signal red colour and fixed with M.S. clamps, bolts and nuts of approved size, for HT, 25x20cm size complete all as spcified and directed.

20

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Excavation in trenches not exc 1.5m wide and not exc 1.5m depth in soft/loose soil for foundation or laying of cable and getting out etc complete all as specified and directed.

175.45

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Returning filling, including spreading leveling, watering and well ramming in layers not exc 25cm thick etc complete all as specified and directed

146.5

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Removal of excavated material (soil) n. exc 50 mtr and depositing where directed etc complete all as specified and directed.

29.5

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Supply & fix in repair cylindrical type PT fuse, 2A/3Amps, complete all as specified and directed, Make:- Bussmann/MEI/Eswari.

11

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Supply and fix in repair PT 11KV/110V AC, 50 Hz specification 100VA, CL-0.5/3P epoxy resin casting type with 2A/3A PT -3 Nos fixed indoor type etc complete all as specified and directed.

2

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Supplying and laying synthetic Rubber insulated mats for voltage upto 11 kv for electrical purpose as per IS 15652-2006, (superseding IS 5424) suitable for electrical shock safety of sizes 2m x 1m complete all as specified and directed.

15

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M & L for servicing of battery bank of relay panel complete opening, cleaning and checking all circuits for its serviceability and replacing consumable spares, complete all as specified and directed.

4

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Supply and fix in repair Power Pack Equipment suitable for working on 230V and with output voltage of 110V and having 300 VA capacity, complete all as specified and directed. Make:- Gogate Electro System (N) Pvt Ltd or equivalent as approved by GE.

2

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Material and labour for preparation of existing painted steel surface of HT/LT panel by scraping and cleaning the surface and apply two coats of synthetic enamel paint by spray painting to achieve glossy finish in approved colour/shades including writing number and location of feeders with black paint etc complete all as specified and directed.

150

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M & L in repair Earthing with galvanized steel earth plate electrode 600 x 600 x 6mm thick buried directly in ground (earth pit not less than 2.25 m deep below ground level) with top edge of the plate not less than 1.5 m below normal ground level, connected to galvanised earth lead strip of size 25 x 4 mm by mean of bolts, nuts, check nuts and washers of galvanised iron steel including necessary excavation, earth work, earth pit of PCC 1:2:4 type B-1 (using 20mm graded stone aggregate) with RCC 1:2:4, 50mm thick cover reinfoced with XLPM etc all as shown in electrical plate No. 5 of SSR 2009 Part I and connected to earthing test point all as specified including, funnel with GI watering pipe of 20mm bore medium grade & GI protection pipe 40mm bore light grade including testing etc complete all as specified and directed.

8

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Supply and fixing in replace of fire Extinguisher Co2 type 2 kg capacity to fixed on wall including fixing bracket complete all as specified and directed.

4

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Supply and fixing in replace of fire extinguisher Co2 type 4.5/5 kg capacity to fixed on wall including fixing bracket complete all as specified and directed.

4

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S&F fire in replace ball extinguisher ABC dry powder type, 1.3 kg for electrical installation complete all as specified and directed.

5

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Supply and fixing in repair heating strip and supply and install fin strip terminals parallel, 400 watt 8" long mounted on insulators suitable for 11 KV HT panel for de-humudifying moisture with proper connection from separate source to existing panel and testing complete all as specified and directed.

9

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Supply and fixing in repair LED type RYB indicator set complete all as specified and directed

31

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M& L for pressure test suitable for 11 KV HT panel, VCBs, CT/PT bus bar complete and applying two coats of insulation spray complete and submit report in writing all as specified and directed

3

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Supply and fixing complete vacuum interrupter bottle (VG-2) and insulating enclauser triple pole-01 no suitable for HT 11 KV existing VCB , 800 Amp trolly mounted. The vacuum bottles should be capable of withstanding minimum 100 full short circuit operations as per test duty 1 to 5 of IEC-56. The vacuum bottles manufacture’s test reports / literature for vacuum bottles, supplied in duplicate complete all as specified of existing type - HVX-X, make: Ariva

3

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Supply and fixing insulating enclosure triple pole-01 no suitable for HT 11 KV existing VCB , 800 Amp complete all as specified of existing type - HVX-X, make: Schneider

2

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Supply and fixing in replacement of 11KV three phase CT cast resin made indoor type for metering and protection purpose of CT having rated current ratio 100/65/5 or 50/5A for dual configure purpose with 15 VA secondary burden rating etc and confirming to IS-2705 with accuracy class 0.5 complete all as specified and directed.

3

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M&L for finding faults of HT UG cable XLPE, 11KV of any size and any length upto 240 Sqmm by using computerized / primary current injection method / any other method as directed by the GE and locating fault, cutting and removing the faulty portion of the cable and jointing with suitable cable joint and testing after jointing all as required and directed. Note: Joints shall be paid for separately.

7

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Supply and fix in repair battery charger 40 volt DC/25 Amp suitable for working on 230V and with output voltage of 40V DC and having 25 A capacity, 50 Hz single phase working on air natural cooling complete all as specified and directed. Make:- Power Guard Systems or equivalent as approved by GE.

1

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Supply and Fixing 3 Phase Shunt reactor of 5 KVAR with existing shunt capacitors of APFC Panel for PF improvement & reduce harmonic distortion complete all as specified and directed.

1

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M&L for Plates chequared of Fe 410 W Gde E-250 quality A channels, square cut or notched (ordinary and counter sunk) forming holes, without any attachment complete all as specified and directed

850

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Supply & replace existing out dated First Aid kit complete all as specified and directed

10

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Material and labour for fixing standard shock treatment chart in English & Hindi duly framed and covered with glass complete all as specified and as directed by Engr-In-Charge.

5

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Supply and fixing in repairs 11 KV single phase current transformer (CT's) Epoxy cast or Resin cast, VA burden - 15VA, class of accuracy – 1.0/5P-10 / PS, Type of CT as per existing with CTR 40-20/5A/5A or 100-50/5A/5A or 60/5A complete all as specified and as directed by Engr-In-Charge.

2

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Overhauling and servicing through agency authorised by OEM of HT VCB, 11 KV, 400/630 Amps of make Schnider/Megawin / ABB installed at various lacations include LT Control Panel side Replacement of all U/S Control wirings ,Rusted Screws and Nut bolts ,gaskets,washers,panel heaters,Indicator bulbs etc,(i) Checking of Draw out mechanism/arrangement of VCB (ii)Inspection of isolating Contacts, and decarburizing the male /female contacts, jaws complete and replacement of worn out contacts if any. (iii) Checking of alignment with spout and setting of contact gaps. (iv) Replacement of worn out/defective minor spares parts, lubrication of moving parts of the truck by moly grease. (v) Checking/setting of master control relay, earth fault realy and overload realy. (vi) Replacement of burnt out spring charge motor, if any. (vii) Replacement of Closing Coil 30V DC, if any. (viii) Replacement of tripping Coil 30V DC. (ix) Replacement of top spout with Busbar. (x) Replacement of Bottom spout with Busbar. (xi) Mechanical Position Indicator (xii) Also checking ON/OFF/TRIP indication and make it serviceable by necessary checking/repair/replacement of control wiring. Replacement of Push button for open and Close, micro switches, indication lamps. (xiii) Decarburizing and reinsulation of complete busbar track system complete in all respect. (xiv) Misc works deemed essential to make VCB in perfectly working order. Note : Major spare parts are to be paid separetly under respective items here in after, however cost of minor spares(Such as Selector Sitch,Micro switch,Push button Switch,indication lamps) shall be deemed to be included in item rate.

15

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Supply only following spare parts suitable for 30V DC/ 110V AC to be incorporated under item No 02 above : (a) Replacement of spring charge motor single phase 110/220 volts

3

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S & F in repairs Closing Coil Or Tripping Coil 30V DC For VCB Item No 1.00

3

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Supply and fixing complete vacuum interupter bottle (VG-2)-03 Nos suitable for HT 11 KV existing VCB , 800 Amp trolly mounted. The vacuum bottles should be capable of withstanding minimum 100 full short circuit operations as per test duty 1 to 5 of IEC-56. The vacuum bottles manufacture’s test reports / literature for vacuum bottles, supplied in duplicate complete all as specified of existing type - HVX-X, make: ABB

2

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Supply only Permanent Magnet DC(PMDC) Spring charge motor Assembly 24V DC operated, Suitable for Existing 11KV ABB Make VCB Complete all as specified and directed

2

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Supply only Copper Bushing Spout with Epoxy Resin coated suitable for 11KV VCB, 800Amps Rated HT panel Suitable for ABB Make VCB Complete all as specified and directed.

2

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Supply and fixing Jaw/Tulip Contacts suitable for 11KV VCB, 800Amps Rated HT panel Suitable for ABB Make VCB Complete all as specified and directed.

2

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Material and labour for preparation of existing painted steel surface of HT panel by scraping and cleaning the surface and apply two coats of Aluzinc coating againest anti slat rust proof, anti Rust by spray painting to achieve glossy finish in approved colour/shades including writing number and location of feeders with black paint etc complete all as specified and directed.

50

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Filtration & Dehydration of Indoor Distribution 11KV/433Volts step down Transformer(Upto 400 KVA Rating ) Insulating oil at different locations using ON-LINE filtration plant to achieve dielectric strength minimum 50 KV/Sqmm including testing of oil before and after dehydation, and Submit the test report for Insulating Oil'S Dielectric Strength Property after filteration complete all as specified and directed.

2500

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Supply and Topping up Distribution Transformer Insulation oil conforming to IS 395-1983having die electric strength minimum 50 KV/Sqmm, complete all as specified and directed.Make : Savita,Power Oil,APAR Notes : (a) New Transformer oil will be filled in the transformer only after filteration and dehydration of existing transformer oil of the transformer. (b) Transformer oil shall be supplied in sealed barrel with test result and test certificate.

400

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Calibration of Microprocessor based Over Current and Earth Fault( O/C+E/F) Numerical relays by secondary injection and testing kits in accordance with existing load (in peak hours) cleaning the relays with CTC/Petrol including checking and making connections of control wiring of fault control systems from relays to CTs/PTs, operating and measuring instruments, selector switches including making them functional (Each VCB shall be tested for feeding load current / fault current by primary/secondary injection test kit) complete all as specified and directed. (Note :- This work shall be got carried out by the contractor from the OEM authorised agent.) Locatio B Zone Logistics Bldg sub stn ) (Note : This work shall be carried out from the OEM authorised agent.)

15

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Caliberation of relays of HT RMU by primary injection, replacement of selector switches, voltmeters, ammeters for HT supply, replacement of defective operating handles, checking of under voltage, over current relays and replacement of UNSV parts of master relays, complete all as specified and directed.

3

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Supply Install Testing and Commissioning of Digital Microprocessor Based Numerical Self Powered Over current+ Earth fault relay of Make : Ashida Model ADR 141S including necessary Control wiring Connections and Setting of relay parameters complete all as specified and Directed.

4

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Overhauling of step down indoor transformer 11/0.433 KV Dry Type by disconnecting HT/LT terminals, cleaning of HT /LT bushings to remove dust particles /dirt etc, cleaning the core and winding with compressed air including replacement of copper washers, rubber bushes of HT/LT bushings, replacement of cork sheet of 6 mm thick suitable for transformer top cover, terminal boxes, reassembling,painting with two coats of synthetic enamel paint after preparation of painted surfaces of transformer and testing and recommissioning on load etc, complete for the transformers of following rating (a) Transformer 150 KVA

2

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Supply and fix in repair for eplacement of LT bushings of RYBN suitable for the following capacity transformer of make Western/Indian transformer Ltd/Voltas/Silverline etc. complete all as specified and directed :-

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(a) Transformer 400KVA

3

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(b) Transformer 200/250KVA

3

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(c) Transformer 160KVA

3

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Supply & Fixed in repair of breather assembly transparent plastic body with top and bottom portion pressed with metallic cover, filled with silica gel blue in colour and suitable for fixing on existing pipe of size 15/20/25 mm dia with suitable reducers/connectors etc as per site requirement /capacity of transformer. Note : Rate quoted shall be deemed to include the cost of modification if any required to fix on existing MS Pipe.

6

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Supply and fix panel mounted digital type Multi Function meter (measures Volts,Amps,Hz,P.F) etc flush mounted three phase class 1.0 accuracy with Push button type Up and Down Selector switch etc 96mm x 96mm including modification of panel to fix complete all as specified and directed. Make : L&T/ Trinity/ Schnider

1

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Repairs and overhauling of Air Circuit Breaker (ACB) 3/4 pole, 415 Volt, upto 800 Amp with thermal magnetic release by replacement of worn out parts and cleaning the I/O Contacts complete ACB and testing the same after repair for smooth functioning etc complete all as specified and directed.

2

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Supply and fix in replacement of 11 KV, 3 phase CT(Current Transformer set of 3 Single phase) cast resin made indoor type for metering and protection purpose of CT having rated current ratio 100/65/5 A for dual configure purpose with 15 VA secondary burden rating etc and conforming to IS - 2705 with accuracy class 0.5 complete all as specified and directed.

6

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Supply and fix in replacement of 11 KV, 3 phase PT(Potential Transformer) RYB(Set of 3 Single phase) cast resin made indoor type for metering and protection purpose of PT having rated Voltage ratio 11kv/110v with 2A/3A PT Fuses for dual configure purpose with 50 VA secondary burden rating etc and conforming to IS - 3156 with accuracy class 0.5 complete all as specified and directed.

2

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Supply, laying, in trenches connecting and testing in replacement of unserviceable or additional HT under ground cable of size 3 Core 150 Sqmm XLPE insulated, screened, eartherd, PVC sheathed, galvanised steel strip armoured (heavy duty) 11000 Volts grade with stranded aluminium conductor etc complete all as specified and directed. (Note: Excavation & earthwork, PCC cable cover and sand cushioning shall be measured and paid seperately).

35

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Supply and fix in repair Power Pack Equipment suitable for working on 230V and with output voltage of 110V and having 300 VA capacity, complete all as specified and directed. Make:- Gogate Electro System (N) Pvt Ltd or equivalent as approved by GE.

4

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M & L for Replacement of Danger Notice plate of 1.6mm thick MS Sheet Vitreous enamelled white with letters figures and conventional skull and bones in signal red colour and fixed with MS Clamps for HT 11000 volts, of size 25x20cm size complete all as specified and directed.

6

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Supply and fixing in replace of Fire extinguisher Co2 type 4.5/5kg capacity to fixed on wall including fixing bracket complete all as specified and directed.

7

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Supply and fixing in repair Heating strip suitable for 11 KV HT Panel for de-humidifying moisture with proper connection from separate source to existing panel and testing complete all as specified and directed.

7

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M & L for servicing of Electrical power pack with battery back up of relay panel complete opening, cleaning and checking all circuites for its serviceablity and replacing consumable spares, complete all as specified and directed.

4

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M&L for pressure testing for faulty HT cable by fault locator equipment, including excavation and returning filling before & after rectification of defect all as specified and directed by engineer incharge. Note: Jointing kit & materials paid separately

1

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