Indian Oil Corporation Limited Tender

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Indian Oil Corporation Limited - IOCL Tender

Works
Civil And Construction
Civil Works Others
Consultancy Services
Civil And Architectural Services
Eprocure
Opening Date11 Jun 2024
Closing Date25 Jun 2024
Tender AmountRefer Documents 
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BOQ Items

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DO_NOT_SHOW

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Supply of SS piping of 50 NB dia along with necessary bends and fittings for Process Piping with heat tracing and insulation

250

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Supply of Quick Release Coupling set (male and female) for 50 mm ID suitable for SS piping & Flexible Chemical Hose

9

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Supply of SS304 Flanges 50 NB size for Process Piping

30

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Supply of SS304 Valves 50 NB Size for Process Piping

9

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Supply of Steam Transfer Piping of 50 NB MS IBR seamless pipe with insulation and with necessary flanges and pipe fittings from one point to Hold Tanks

100

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Supply of 50NB IBR valves for Steam Piping

12

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CON. Reducer 50 x 40 NB, SS‐304L, #150

12

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Supply of float type 25 NB Steam Traps

12

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Supply of Steam Condensate line ERW C class pipe 80 NB, with insulation of 50 mm glass wool and aluminium cladding of 24 guage sheet along with required flanges, bends, nut & bolts, gaskets etc.

180

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Supply of 24 KL Storage & Blending Tank for Oxidizer Phase (OP) of ID of Tank: 3580mm, Tank wall thickness 6mm plus 50mm space for insulation material all around the tank, thus total OD of tank shall be approx. 3692mm X Height of Tank wall: 2600mm, plus channel support of 200mm at the tank base & top, thus total height of tank from floor level shall be 3000mm Straight Height. Tank Material of Construction - SS304; Supply of suitable Idler, stoppers,fixtures, chute of MOC-SS304 for necessary modification of existing conveyer system for charging of AN Solid to Blend tank. For other details please refer Scope of Work.

1

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Supply of SS304 Flanges 50 NB for above Process Piping

4

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Supply of SS304 Valves 50 NB Size for above Process Piping

2

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Supply of Electrical work – Laying of cable - approx. 3Ø power supply to electrical fixtures attached to Blend Tanks, Pumps and Boilers

50

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Supply of flexible Chemical Hose for Oxidizer Phase unloading and transfer line - 50 mm ID, IS:7654 Type1 with quick release end fittings of BJ or any other suitable better make

20

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Supply of Quick Release Coupling set (male and female) for 50 mm ID flexible chemical hose - of BJ Corporation Make or equivalent

2

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Supply of Insulated Steam Transfer Piping of 25 NB MS IBR seamless pipe with flanges and pipe fittings for recovery of condensates

12

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Supply of 40 NB IBR valves for Steam Piping

10

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Supply of 25 NB IBR valves for Steam Piping

2

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Supply of float type 25 NB Steam Traps

2

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Supply of Steam Transfer Piping of 40 NB MS IBR seamless pipe with insulation and with necessary flanges and pipe fittings from supply line to the Blend tanks

30

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Supply of Silo for Storage of Emulsion Matrix of 30 KL (40T) capacity, MOC-IS 2062, Silo will be vertical, cylindrical, conical bottom and top complete with all necessary nozzle, vent, support bracket, with suitable platform with ladder to access the various inlets/outlets at the top of the silo along with insulation of 50 mm thick glass wool pad, chicken mesh and cladding with Aluminium Sheet of 22 SWG with Epoxy paint inside Silo, 3 Way Ball Valve of MOC- SS-304,125 NB-2Nos. (for each silo) along with suitable dia pipes, flanges and Fittings of MOC-SS304 for inter-connection of silo. For other details please refer Scope of Work.

2

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Supply of Digital Load Cells (Mettler Toledo make or equivalent) for Silo along with all electric works

2

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Supply of Screw Pump - WMAA 602 of Roto Pumps Ltd make with No Flow switch 7.5 HP TEFC, IP 55 Flame proof motor with suitable gear box , coupling base plate ,SS-304 Hopper, Motor Starter & cable (Length 65 M each)

7

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Supply of Control Panel which includes Motor Starter for running above pumps and cut-off system, Safety Device Units ( Pressure Transducer and display, High Temperature Cut-off switch and dispaly & pressure gauge, Rupture disc) for Emulsion Transfer Pump For other details please refer Scope of Work.

4

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Supply of 2.5 inch ID flexible hose of Gates make or equivalent with both ends fitted with quick coupler of BJ make

20

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Supply of Emulsion Matrix transfer pipeline from Hopper of Screw pump to Pump Trucks : 65 NB SCH 10 MOC- SS 304 alongwith with insulation of 50 mm glass wool and aluminium cladding of 24 guage sheet and required fittings, bends, nut & bolts, gaskets etc.

100

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Supply of 65 NB SS 304 Flanges for above Process Piping

40

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Supply of 65 NB SS 304 Valves for above Process Piping

8

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Supply of Quick Release Coupling set (male and female) for 50 mm ID flexible chemical hose - of BJ Corporation Make or equivalent along with suitable 1 no. Dust Cap

16

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Supply of FO Fired Boiler Unit RXD-850 (850 kg/hr) working pressure of 10.54 kg/cm2 with Economizer of Thermax make only along with all accessories, Basket Fuel Filter, electrical panel and electrical works.

1

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Supply of HDPE Day Tanks for raw and Soft Water of 10 KL capacity each, along with MS piping from Day Tank to Boilers and existing Softening Unit

2

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Supply of Mild Steel Chimney (self supported) of 300 mm top diameter and 25 Mtrs height (approx) along with flue gas duct with supporting structure, sampling collection point, platform for collection & ladder - to cater the requirement including duct piping from Boilers to Chimney

1

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Supply of Steam Transfer Piping of 50 NB MS IBR seamless pipe with insulation and with necessary flanges and pipe fittings from Boiler outlet/steam header to PRS to Blend Tanks

50

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Supply of Insulated Steam Transfer Piping of 25NB MS pipe with flanges and pipe fittings for steam supply / condensate collection

30

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Supply of 50NB IBR valves for Steam Piping

6

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Supply of 25NB IBR valves for Steam Piping

6

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Supply of float type 25 NB Steam Traps

3

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Supply of water line - 2" Dia, GI, class B along with necessary valves and fittings as per site requirement

30

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Supply of water line - 1" Dia, GI, class B along with necessary valves and fittings as per site requirement

12

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Supply of Fuel Pipe- 1.5 " Dia, MS along with necessary valves, and fitting with heat tracing and insulation

30

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Supply of Fuel Pipe - 1" Dia, MS along with necessary valves, and fitting with heat tracing and insulation

12

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Supply of Monoblock Pump 2HP, Connection Size 2" for delivery up to height approx 40 feet - reputed make like Kirloskar/KSB or equivalent

1

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Supply of 3.5 core 120 sq mm XLPE insulated & PVC sheathed aluminium conductor armoured U.G. power cable of 1100 V grade conforming to IS 7098 (part I) along with cable gland double compression type and cable lug (aluminium) as per site requirement

18

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Supply of 4 core 10 sq mm XLPE insulated & PVC sheathed aluminium conductor armoured U.G. power cable of 1100 V grade conforming to IS 7098 (part I) along with cable gland double compression type and cable lug (aluminium) as per site requirement

18

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Supply of 3 core 2.5 sq mm PVC insulated & PVC sheathed copper conductor unarmoured submersible flat power cable of 1100 V grade conforming to IS 8130 along with cable end termination and cable lug (copper) as per site requirement

18

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Earthing Material - 40x6 mm G.I Earth Flat

60

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Earthing Material - 8 SWG G.I wire

80

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Earthing Material - 4" Dia GI Pipe with Wire Mesh & Clamp

18

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Earthing Material - 600 mm x 600 mm x 5 mm thick Copper Plate as per IS 3043 : 1987

6

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PART - B (INSTALLATION & COMMISSIONING)

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Installation & Commissioning of SS Hold Tank for Storage of AN/CN Melt of 103 KL capacity, MOC: SS-304 L (Bottom 8 mm, Shell 6 mm and Top 5 mm thick), size - 4500 mm dia X 6750 mm height, tank will be vertical, cylindrical flat bottom & conical self-supported roof with proper sand leveling, grouting along with Electrical Work and Piping Work with necessary fittings, accessories. The specifications and requirement of the Hold Tank and accessories will be as per the details mentioned in "Brief Scope of Work".

3

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Civil Work : Construction of RCC foundation of 3 Nos. above individual tanks of suitable size to withstand the load of Tank along with Kota stone work for entire dyke wall & flooring area and construction of catwalk having stairs and railing for entire area, 1 Nos. Pipe bridge all constructed with structural steel and chequered plate along with all civil works for foundation and footing etc. connecting 4 Tanks ( Including 1 nos. existing AN Melt tank)

1

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Installation & Commissioning of Electrical work – Laying of cable and electrical fixtures along with Cable tray, necessary support of structural steel and fixtures and required civil works

300

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Installation & Commissioning of SS piping of 50 NB dia along with necessary bends and fittings for Process Piping with heat tracing and insulation

250

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Installation & Commissioning of Quick Release Coupling set (male and female) for 50 mm ID suitable for SS piping & Flexible Chemical Hose

9

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Installation & Commissioning of SS304 Flanges 50 NB size for Process Piping

30

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Installation & Commissioning of SS304 Valves 50 NB Size for Process Piping

9

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Installation & Commissioning of Steam Transfer Piping of 50 NB MS IBR seamless pipe with insulation and with necessary flanges and pipe fittings from one point to Hold Tanks

100

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Installation & Commissioning of 50NB IBR valves for Steam Piping

12

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Installation & Commissioning of CON. Reducer 50 x 40 NB, SS‐304L, #150

12

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Installation & Commissioning of float type 25 NB Steam Traps

12

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Installation & Commissioning of Steam Condensate line ERW C class pipe 80 NB, with insulation of 50 mm glass wool and aluminium cladding of 24 guage sheet along with required flanges, bends, nut & bolts, gaskets etc.

180

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Installation & Commissioning of 24 KL Storage & Blending Tank for Oxidizer Phase (OP) of ID of Tank: 3580mm, Tank wall thickness 6mm plus 50mm space for insulation material all around the tank, thus total OD of tank shall be approx. 3692mm X Height of Tank wall: 2600mm, plus channel support of 200mm at the tank base & top, thus total height of tank from floor level shall be 3000mm Straight Height. Tank Material of Construction - SS304; Installation & Commissioning of suitable Idler, stoppers,fixtures, chute of MOC-SS304 for necessary modification of existing conveyer system for charging of AN Solid to Blend tank. For other details please refer Scope of Work.

1

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Installation & Commissioning of SS304 Flanges 50NB for above Process Piping

4

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Installation & Commissioning of SS304 Valves 50 NB Size for above Process Piping

2

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Installation & Commissioning of Electrical work – Laying of cable - approx. 3Ø power supply to electrical fixtures attached to Blend Tanks, Pumps and Boilers

50

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-

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Installation & Commissioning of flexible Chemical Hose for Oxidizer Phase unloading and transfer line - 50 mm ID, IS:7654 Type1 with quick release end fittings of BJ or any other suitable better make

20

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-

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Installation & Commissioning of Quick Release Coupling set (male and female) for 50 mm ID flexible chemical hose - of BJ Corporation Make or equivalent

2

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-

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Installation & Commissioning of Insulated Steam Transfer Piping of 25 NB MS IBR seamless pipe with flanges and pipe fittings

12

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-

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Installation & Commissioning of 40 NB IBR valves for Steam Piping

10

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-

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Installation & Commissioning of 25 NB IBR valves for Steam Piping for recovery of condensates

2

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Installation & Commissioning of float type 25 NB Steam Traps

2

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-

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Installation & Commissioning of Steam Transfer Piping of 40 NB MS IBR seamless pipe with insulation and with necessary flanges and pipe fittings and necessary supports, hooks and grouting etc from supply line to the Blend tanks

30

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-

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Installation & Commissioning of Silo for Storage of Emulsion Matrix of 30 KL (40T) capacity, MOC-IS 2062, Silo will be vertical, cylindrical, conical bottom and top complete with all necessary nozzle, vent, support bracket, with suitable platform with ladder to access the various inlets/outlets at the top of the silo along with insulation of 50 mm thick glass wool pad, chicken mesh and cladding with Aluminium Sheet of 22 SWG with Epoxy paint inside Silo, 3 Way Ball Valve of MOC- SS-304,125 NB-2Nos. (for each silo) along with suitable dia pipes, flanges and Fittings of MOC-SS304 for inter-connection of silo.

2

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Construction of 2 nos. of RCC foundation to withstand the load of Silos and construction of Ladder, loading platform and catwalk, railing for entire platform constructed with structural steel and chequered plate along with all civil works for foundation and footing etc., connecting all 3 silos (Including 1 nos. existing Silo).

1

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Installation & Commissioning of Digital Load Cells (Mettler Toledo make or equivalent) for Silo along with all electric work

2

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Installation & Commissioning of Screw Pump - WMAA 602 of Roto Pumps Ltd make with No Flow switch 7.5 HP TEFC, IP 55 Flame proof motor with suitable gear box , coupling base plate ,SS-304 Hopper, Motor Starter & cable (Length 65 M each)

7

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-

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Installation & Commissioning of Control Panel which includes Motor Starter for running above pumps and cut-off system, Safety Device Units ( Pressure Transducer and display, High Temperature Cut-off switch and dispaly & pressure gauge, Rupture disc) for Emulsion Transfer Pump For other details please refer Scope of Work.

4

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Installation & Commissioning of 2.5 inch ID flexible hose of Gates make or equivalent with both ends fitted with quick coupler of BJ make

20

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Installation & Commissioning of Emulsion Matrix transfer pipeline from Hopper of Screw pump to Pump Trucks : 65 NB SCH 10 MOC- SS 304 alongwith with insulation of 50 mm glass wool and aluminium cladding of 24 guage sheet and required fittings, bends, nut & bolts, gaskets etc.

100

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-

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Installation & Commissioning of 65 NB SS 304 Flanges for above Process Piping

40

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-

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Installation & Commissioning of 65 NB SS 304 Valves for above Process Piping

8

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-

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Installation & Commissioning of Quick Release Coupling set (male and female) for 50 mm ID flexible chemical hose - of BJ Corporation Make or equivalent along with suitable 1 no. Dust Cap

16

-

-

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Installation & Commissioning of FO Fired Boiler Unit RXD-850 (850 kg/hr) working pressure of 10.54 kg/cm2 with Economizer of Thermax make only along with all accessories, Basket Fuel Filter, electrical panel and electrical works.

1

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-

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Installation & Commissioning of HDPE Day Tanks for raw and Soft Water of 10 KL capacity each, along with MS piping from Day Tank to Boilers and existing Softening Unit and Construction of overhead platform having stairs, railing for entire platform and stairs constructed with structural steel and chequered plate alongwith all civil works for foundation and footing etc. at suitable height in conformity with existing overhead water tank structure for above two 10 KL HDPE tanks.

1

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Installation & Commissioning of Mild Steel Chimney (self supported) of 300 mm top diameter and 25 Mtrs height (approx) along with flue gas duct with supporting structure, sampling collection point, platform for collection & spiral stairs and ladder with railing and protection - to cater the requirement including duct piping from Boilers to Chimney

1

-

-

... More
Installation & Commissioning of Steam Transfer Piping of 50 NB MS IBR seamless pipe with insulation and with necessary flanges and pipe fittings from Boiler outlet/steam header to PRS to Blend Tanks

50

-

-

... More
Installation & Commissioning of Insulated Steam Transfer Piping of 25NB MS pipe with flanges and pipe fittings for steam Installation & Commissioning / condensate collection

30

-

-

... More
Installation & Commissioning of 50NB IBR valves for Steam Piping

6

-

-

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Installation & Commissioning of 25NB IBR valves for Steam Piping

6

-

-

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Installation & Commissioning of float type 25 NB Steam Traps

3

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-

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Installation & Commissioning of water line - 2" Dia, GI, class B along with necessary valves and fittings as per site requirement

30

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-

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Installation & Commissioning of water line - 1" Dia, GI, class B along with necessary valves and fittings as per site requirement

12

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-

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Installation & Commissioning of Fuel Pipe- 1.5 " Dia, MS along with necessary valves, and fitting with heat tracing and insulation

30

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-

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Installation & Commissioning of Fuel Pipe - 1" Dia, MS along with necessary valves, and fitting with heat tracing and insulation

12

-

-

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Installation & Commissioning of Monoblock Pump 2HP, Connection Size 2" for delivery up to height approx 40 feet - reputed make like Kirloskar/KSB or equivalent

1

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-

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Laying and connection of one number PVC insulated and PVC sheathed / XLPE power cable of 1.1 KV grade of following size direct in ground including excavation, sand cushioning, protective covering and refilling the trench etc as required including end termination with necessary glands and lugs on cable tray / in the existing masonry open duct / on wall surface as required. a) Above 35 sq. mm and upto 185 sq. mm

18

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Laying and connection of one number PVC insulated and PVC sheathed / XLPE power cable of 1.1 KV grade of following size direct in ground including excavation, sand cushioning, protective covering and refilling the trench etc as required including end termination with necessary glands and lugs on cable tray / in the existing masonry open duct / on wall surface as required. a) Upto 35 sq. mm

36

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Installation & Commissioning of items mentioned at Sl. No. 1.147 to 1.150 of Part-A (Supply) and Testing & Commissioning of Earth Pit complete in all respects like earthing plate, Excavation, GI pipe, Aluminium Strip, charcoal & Salt etc and laying & connections of earth flat/GI wire etc.

1

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