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Bhabha Atomic Research Centre Tender

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Bhabha Atomic Research Centre - BARC Tender

Works
Machinery and Tools
Eprocure
Mumbai, Maharashtra
Opening Date20 Jan 2025
Closing Date7 Feb 2025
Tender Amount₹ 65,00,000 
Notes
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Costs

Summary

Day To Dy Routine Maintenance Of Steam Boilers

Description

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BOQ Items

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DO_NOT_SHOW

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Boiler No. Maxima- 17911 having 142 m2 heating surface (6 TPH)

30

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Carrying out monthly preventative maintenance of following boilers, as detailed in job card this involves complete cleaning of boiler and as per clause 1.2 of the Technnical Specification and as instructed by EIC.

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Boiler No. MR- 16862 having 120 m2 heating surface (6 TPH)

12

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Boiler No. KTK- 2211 having 99 m2 heating surface (6 TPH)

12

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Boiler No. Maxima- 17911 having 142 m2 heating surface (6 TPH)

12

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Carrying out quarterly preventative maintenance of following boilers, as detailed in job card and as per clause 1.3 of the Technnical Specification and as instructed by EIC.

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Boiler No. MR- 16862 having 120 m2 heating surface (6 TPH)

6

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Boiler No. KTK- 2211 having 99 m2 heating surface (6 TPH)

6

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Boiler No. Maxima- 17911 having 142 m2 heating surface (6 TPH)

6

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Carrying out half yearly preventative maintenance of following boilers, as detailed in job card and as per clause 1.4 of the Technnical Specification and as instructed by EIC.

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Boiler No. MR- 16862 having 120 m2 heating surface (6 TPH)

3

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Boiler No. KTK- 2211 having 99 m2 heating surface (6 TPH)

3

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Boiler No. Maxima- 17911 having 142 m2 heating surface (6 TPH)

3

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Carrying out yearly preventative maintenance and annual passing (IBR) works of following boilers, as detailed in job card and as per clause 1.5 of the Technnical Specification and as instructed by EIC.

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Boiler No. MR- 16862 having 120 m2 heating surface (6 TPH)

2

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Boiler No. KTK- 2211 having 99 m2 heating surface (6 TPH)

2

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Boiler No. Maxima- 17911 having 142 m2 heating surface (6 TPH)

2

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Supply of commercial salt for Boiler Feed water softener plant.

2500

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Supply, installation, testing and commissioning of boiler feed water chemical dosing pump with level controls as per clause 3.0 of the Technical Specification.

1

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Removing of ash deposits & cleaning of flue ducts, trenches inside boiler house, Chimney and disposing the ash, as instructed and as per clause 4.0 of the Technnical Specification

6

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MS structural steel fabrication and installation of the same for fabricating supports, trench covers etc. including painting as per clause 5.0 of the technical specification.

2500

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Routine maintenance of Boiler control pannels of following boilers and related equipments and accessaries etc like MCB, Relay Contactor, On/Off switches, Indication Lamp etc. as per clause 6.0 of Technical specifications.

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Boiler No. MR- 16862 having 120 m2 heating surface (6 TPH)

12

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Boiler No. KTK- 2211 having 99 m2 heating surface (6 TPH)

12

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Boiler No. Maxima- 17911 having 142 m2 heating surface (6 TPH)

12

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Supply of paint and painting of the following components as per clause 7.0 of the Technnical Specification.

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Sturctural steel componenets, furnace oil tanks, sevice oil tank, softener, etc.

120

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65 to 80 mm dia. Pipe

50

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40 to 50 mm dia. Pipe

75

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15 mm to 25 mm dia. Pipe

100

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Removal of loose earth & wild vegitation, around one meter wide of entire route of pipe line and trap sets, including cleaning of furnace oil storage tank fancing area by removing wild vegitation and scraping of furnace oil receiving area for making it free from spill over oil and dust. The work shall be carried out as directed by EIC at site as per clause 8.0 of the Technical Specification.

1500

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Supply of synthetic enamel paint, Primer, thinner, of Burger/ Asian/ nerolac make for carring out painting work of as per clause 9.0 of technical specification.

-

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Synthetic enamel paint

40

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Mettalic primer

40

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Thinner

40

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Supply & installation of spares & hardware, as given below, for carring out maintenance work on boiler mentiond above as per clause 10.0 of the Technical Specification.

-

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High Tensile nuts and bolts/studs of size 5/8" x 21/2" , 5/8"x4" , 1/2"x2 1/2", 3/4"x4" Each size 12 Nos.

48

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Mechanical seal for fuel oil pump

3

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Oil seal for burner

12

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Round wire brush, of size as required

100

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Glass tube 20 mm dia. & 14" long for water level Gauges for above boilers

20

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Asbestos hard rope of 1" x 1" suare bundle

5

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Asbestos hard rope 3/4" x 1/2" square bundle

3

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Heat resistant paint (450oC)

60

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Super castable refractory cement (25 kg/bag)

10

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White heat K, refractory cement (25 kg/bag)

10

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Gauge glass cock stem sleeves 'Leader make'

40

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Rubber cones for Gauge glass (silicon new prine).

70

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Burner Nozzle of Bergonzo make of capacity 400 ltr/hr for Thermax Boiler

5

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Supply of Electric heating coil of capacity 21 KW for Termax boiler as per sample for MR-16862 clause 19.0 of the Technical Specification.

1

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Supply of Electric heating coil of capacity 9 KW for Termax boiler as per sample for MR-17911 clause 20.0 of the Technical Specification.

3

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RTD of flue gas temprature Type PT-100 (3wire) probe diameter 08mm and 200 mm length, 3/8" BSP suitable for Shellmax, Maxima and KTK boiler as per requiremnt.

3

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Supply & installation of spares & Electric hardware, as given below, for carring out maintenance work on Shell Max boiler mentiond above as per clause 11.0 of the Technical Specification.

-

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Sequence controller make Siemens Model No. LAL2.25, Series no.02 suitable for Shellmax Boiler

2

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Positioner make Panchal, P-type suitable for shell max boiler

2

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Rectifire make samikron, Type -MD5BU as suitable for Shell max Boiler

1

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Temprature indicator S/W (flue gas), make SELEC, Type-TC513 AX NS 207 suitable for shell max boiler

2

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Temprature indicator S/W (fuil oil), make SELEC, Type-TC544 AX NS 207suitable for shell max boiler

2

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Contactor, make Siemens, Type 3TF30, rating 9A suitable for shell max boiler

6

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Contactor, make Siemens, Type 3TF33, Rating 22A suitable for shell max boiler

1

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Contactor, make Siemens, Type 3TF34, Rating 32Asuitable for shell max boiler

2

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MCCB , Make SIEMENS Type -3VT1704-2DM36-OAAO Rating 40A suitable for shell max boiler

1

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MCCB, make SIEMENS 3VL1716-1DD36-OAAO Rating-160A suitable for shell max boiler

1

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MCB, Make-SIEMENS Type-5SL41027RC Rating 2A suitable for shell max boiler

5

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MCB, Make- SIEMENS Type-5SL43257RC Rating-25A suitable for shell max boiler

1

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MCB, Make- SIEMENS Type-5SL43167RC Rating 16A suitable for shell max boiler

1

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MCB, Make- SIEMENS Type-5SL43327RC Rating- 40A suitable for shell max boiler

1

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STAR DELTA TIMER, Make EAPL Type- A1DS Rating- 0-60 SEC suitable for shell max boiler

1

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SELECTOR SWITCHES, Make-TEKNIC Type-2AS2-2P Rating-10A, suitable for shell max boiler

1

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SELECTOR SWITCHES, Make-TEKNIC Type-2AS2-3P Rating-10A suitable for shell max boiler

1

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MOD. SELECTOR SWITCHES, Make-SALZER Type- 61050 Rating-6A suitable for shell max boiler

1

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ILL. SELECTOR SWITCHES, Make-TEKNIC Type- 2ASLR-3P Rating 10A suitable for shell max boiler

1

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ILL. SELECTOR SWITCHES, Make-TEKNIC Type- 2ASLR-2P Rating-10A suitable for shell max boiler

1

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PUSH BUTTON, Make-TEKNIC Type-2AF Rating- 10A suitable for shell max boiler

1

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EM. PUSH BUTTON, Make-TEKNIC Type-2AM3 Rating-10A suitable for shell max boiler

1

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HOOTER, Make-CANDS Type-ROUND Rating-120DB suitable for shell max boiler

2

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O/L RELAY, Make- SIEMENS Type- 3UA5200 Rating 6.3-10A suitable for shell max boiler

1

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O/L RELAY, Make-SIEMENS Type-3UA5000 Rating 3.2-5A suitable for shell max boiler

1

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O/L RELAY , Make- SIEMENS Type-3UA5500 Rating 12.5-20A suitable for shell max boiler

1

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SINGLE PHASE PREVENTOR, Make-MINILEC Type-VSP D2 suitable for shell max boiler

1

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C. T., Make- STARLIT Type-CLASS S1 Rating-125/5A suitable for shell max boiler

1

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VOLT/AMETER SELEC. SWITCH, Make-SALZER Type- VSS-B13 Rating-6A suitable for shell max boiler

2

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PHOTO CELL Model No. 8205

3

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RTD assembly 5 MTL PT 100, 3/8 BSP D6 x L100A x C5

3

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Temperature indicator DTC-503,1SP

2

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Supply & installation of spares & Electric hardware, as given below, for carring out maintenance work on KTK boiler mentiond above as per clause 12.0 of the Technical Specification.

-

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Sequence controller make linear systems, Model no.107-MX & model no. 107-S-30 suitable for Maxima boiler and KTK boiler as per requirement

2

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Modulating relay Make- CCPL Type- PC-10

1

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TIC Make- FUJI

1

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Main Isolator- 125A (MCCB Type with front drive) Make- SIEMENS Type -MCCB Rating- 125A

1

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Power circuit control Make-SWITCH ON, OFF SWITCH- ON Type- AIK Rating -25A

1

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FEED PUMP AUTO/MANUAL SWITCH 1) OFF, 2)AUTO, 3)OFF, 4) MANUAL Make-SWITCH -ON Type- AIK23Z/Z80/TE4

1

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FEED PUMP SELECTOR SWITCH 1) PUMP-1, 2)PUMP-2, Make-SWITCH-ON Type- AIK113

1

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BURNER ROTARY SWITCH 1)START, 2)PURGING, 3)OFF Make-SWITCH-ON Type-AIK 45ZD92/TA4

1

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Control Selector switch 1) AUTO, 2)MANUAL, Make- SWITCH-ON Type-AIK 23R

1

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Manual firing switch 1)OFF, 2) PURGING, 3)IGNITION, 3)SPARK OFF Make-SWITCH -ON Type-AIK47

1

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OIL PUMP SELECTOR SWITCH 1) OFF, 2)PUMP-1, 3)OFF, 4)PUMP-2, Make- SWITCH-ON Type- AIK23Z

1

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MODULATING ROTARY SWITCH 1) AUTO, 2)LOW FIRE, 3)STOP,4)HIGH FIRE Make-SWITCH-ON Type- AIK24/Y38/TC4

1

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POWER CONTACTOR FOR STAR –DELTA OPERATION(FOR FEED PUMP & F.D. FAN RESPECTIVLY Make-SIEMENS Type-3FT32

4

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POWER MCB (FOR F.D. FAN & FEED PUMP RESPECTIVLY) Make- SIEMENS Type-5SX435079

2

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POWER MCB (FOR OIL PUMPS) Make- SIEMENS Type- 5SX432079

1

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POWER MCB (FOR ELECTRICAL HEATER 18KW) Make- SIEMENS Type-5SQ23107YA32

1

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CONTROL MCB Make- SIEMENS Type-5SQ21107YA06

2

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O/L RELAY (FOR FEED PUMP & F.D. FAN) Make- SIEMENS, Rating 10-16A

2

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HOOTER WITH RESET Make-MIMIC Type-50M

2

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PUSH BUTTON (FEED PUMP & SAFETY RESET) Make-TEKNIC Type-1NO, 2NC

1

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PUSH BUTTON (SPARK TEST) Make- TEKNIC Type- 1NO+1NC

1

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RECTIFIRE WITH GLASS FUSE (0.5A) Make- CCPL Type- BRIDGE

1

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RESISTOR Make- CCPL Type- 1.5K, OHMS, 50 WATTS

1

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Mobrey rod with float assembly suitable for Maxima, Shellmax and KTK boiler.

3

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Supply & installation of spares & Electric hardware, as given below, for carring out maintenance work on Maxima boiler mentiond above as per clause 13.0 of the Technical Specification.

-

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PUSH BUTTON-22MM Make-SG, Type -SG-AF

2

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EMERGENCY STOP PUSH BUTTON MUSHROOM ACTUATOR LATCH RED TURN TO RELEASE, 1NO, 1NC, 22MM, Make-SG Type- SG-AMS

1

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FLAME EYE, Make-LINEAR Type -FE=01

1

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ROTARY CAM SWITCH, Make-KAYCEE Type -1S160/YR, Rating-10A

1

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ROTARY CAM SWITCH, Make- KAYCEE , Type-6S26EO/YR, Rating -10A

1

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ROTARY CAM SWITCH, Make- KAYCEE, Type- 1S16BO/YR, Rating- 10A

2

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POWER CONTACTOR 50A, AC-3, AC-230, 50/60HZ, 3POLE Make-SIEMENS, Type- 3RT1036-1AL20

1

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POWER CONTACTOR 32A, AC-3, AC-230, 50/60HZ, 3POLE Make-SIEMENS, Type- 3RT1027-1AL20

1

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POWER CONTACTOR 12A, AC-3, AC-230, 50/60HZ, 3POLE Make-SIEMENS, Type-3RT1024-1AL20

2

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CONTROL CONTACTOR AC-230, 50/60HZ, 2NO+2NC SIEMENS 3RH2122-1AP00

5

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DOOR LIMIT SWITCH Make- ELEMECO

1

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SWITCH DISCONNECTOR, 16A, 3P, Make-SIEMENS Type-3VS1716-2DE360-OAAO

1

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MPCB 3P,50KA, (18-25A) Make- SIEMENS, Type -3RV20114DA10

2

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MPCB 3P, 50KA,45A, Make-SIEMENS, Type-3RV1331-4GC10

1

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MCB 3P, 20A, 10KA, Make- SIEMENS , Type-3SL43207RC

1

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MCB 1P, 2A, 10KA, Make-SIEMENS , Type-5SL41027RC

5

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HOOTER 220V AC, Make- Captain, Type- CBH100

2

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-

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Temp. Controller (96*96), Make- Innovative, Type- AI-5941

1

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Temp. Controller (96*96), Make- Innovative, Type- AI-5942

1

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-

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PID Controller (48*48) Make-TAIE, Model No. FU-400

1

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-

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Exhaust Fan 4”, 230V AC, Make-Rexnord Type- REC-22038A2T

1

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Rctifire AC TO DC (230V) Make- Semikron Type- MD 5BU

1

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Burner Programmer, Make- Linear , Type - 107MX

1

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Diffuser Plate Material is Stainless Steel S.S. of Various Sizes which are suitable for Various types of Oil Burners for Steam Boiler

3

-

-

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Rectangular Industrial Canvas Bellows Material Canvas White Bellows as per suitable for ducting size of boilers.

3

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-

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Electrode Ceramic Ionization Electrode, Ignition for Boiler Burners, size 850 mm length

3

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-

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Oil burner flame cone SS304 material suitable for maxima, shellmax, and KTK boilers as per requirement

3

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Jute gunney bag

200

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Mobrey magnetic switch 250 V 5 Amp, make of Malhotra suitable for maxima boiler.

5

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Duplex bucket fillter 80 mesh big size (near service tank)

4

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Lithium soap base multi purpose Grease AP-3 operating temprature upto 120 0C, Anti-oxidant, anti-corrosion, anti-rust, anti-wear, extreme pressure shall be required

15

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PRV for steam heater size 25 mm inlet and out let pressure 0-13kg/cm2, Temprature 220 0c range 2.5 to 7.0 kg/cm2, make spirax DP-17 .

1

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PRV for steam heater size 20 mm inlet and out let pressure 0-17kg/cm2, Temprature 230 0c range 0.02 to 17kg/cm2, make spirax Model No. FMPRV41

2

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-

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BPRV 1/2" dia inlet and outlet Themax make suitable for Shell max Boiler and Revotherm Boiler.

2

-

-

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IPRV 1/2" dia inlet and outlet Themax make suitable for Maxima Boiler.

1

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Supply Installation Testing and commissioning of G.M. Gate valves class 150 of following sizes as per clause14.0 of Section -V of Technical Specification.

-

-

-

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G M gate valve size DN 65, PN 1.6 both side flanged ended

4

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-

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G M gate valve size DN 50, PN 1.6 both side internal screw ended

4

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-

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G M gate valve size DN 50, PN 1.6 both side Flnged ended

1

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-

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SS make Ball valve 1/2" mm dia threaded end

1

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SS make Ball valve3/4" dia internal screw end

2

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SS make Ball valve 1"dia threaded end

2

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Stainless steel make Needle valve 1/4" internal screw ended

3

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Stainless steel make Needle valve 3/8" internal screw ended

2

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Stainless steel make Needle valve 1/2" internal screw ended

3

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-

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Supply installation, testing and commissioning of following size seamless carbon steel, schedule 40, pipes for furnace oil return pipe line including painting with heat resistant paintas per Clause- 15.0 of Section -V of Technical specification.

-

-

-

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Pipe size NPS 2 1/2'' / DN 65 mm

8

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-

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Pipe size NPS 1 1/2'' / DN 40 mm

25

-

-

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Gyser V-Guard Zio Instant Geyser 6 Ltr Water Heater | Advanced Multi-layered Safety | 3000 W Powerful Heating | Strong Stainless Steel Tank |Twin Indicator,Rust And Shock Proof,Isi Certified,Ss Tank|Fire Retardant Power Cord,Warranty should be 2 years.

1

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-

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Supply of following chemicals in 30/35 litres carboy pack for boiler feed water treatment and dosing to the boiler feed water system (Chemicals will be added in boiler feed water tank having temp. 30 to 900C & Boiler working pressure 10.5 Kg/cm2) as directed by EIC at site & as per clause17.0 of Section -V of Technical Specification.

-

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Boiler water Oxygen scavenger in liquid form

250

-

-

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Boiler feed water/ drum water pH controller in liquid form

250

-

-

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Boiler drum sludge controller in liquid form

250

-

-

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online de-scaling compound

200

-

-

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Calibration of all Instruments of Boiler House

2

-

-

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Deployment of Four wheeler (atleast 5 seater pick up vehicle) with commerical license with driver (paid by bidder) to be stationed at Boiler House to carry out Maintenance activities

550

-

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Operation of four wheeler as indicated in Sr. No. 18.0 inside BARC premises as per TSS GEN

12000

-

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