Military Engineer Services Tender

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Military Engineer Services - MES Tender

Works
Electrical and Electronics
Electrical Works
Eprocure
Opening Date31 Aug 2024
Closing Date20 Sep 2024
Tender Amount₹ 30,00,000 
Notes
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Costs

Description

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BOQ Items

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Supply and fixing Lub oil filter cartrige LF 777

18

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Supply and fixing Lub oil filter cartrige LF 9009

8

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Supply and fixing Diesel filter insert FS 1000

43

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Supply and fixing Diesel filter insert FS 19666

6

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Supply and fixing Diesel filter insert FF 5540

6

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Supply and fixing Water filter (WF 2154 )

30

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Supply Air clean element primary (5026789)

12

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Supply Air clean element secondary (5026788)

12

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Supply only Hose pipe & Flexible pipe complete set.

10

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Supply only Fan belt for water pump (make-Fenner/Poly-F/ Roulunos).

12

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Supply only Fan belt for alternator dynamo (make-Fenner/ Poly-F/Roulunos).

12

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Repair/servicing of radiator assembly with intercooler of 625/500/400 KVA DG Set make Sudhir CS500D5P or As availalbe at site' after dismanteling and removing cooling fans, guard plates and lowering the same from engine after draining out coolent from radiator and scrapping / removing sludge / scale inside tank with acid including replacement MS tank (botom portion) at rusted portion by cutting/ welding / brazing with 2mm thick copper plate including painting. Remounting the same at its original position and repalcement of pre mixed coolent as per the ratio fixed by manufacturer and testing complete all as directed by Enginer-in-Charge. (Note- Pre mixed coolent shall be measured and paid separately under relevant item of schedule)(ii) The Job shall be measured and paid , no of times carried out during entire period of contract

4

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Dismantling and opening of turbo charger assembly of 625/500/400 KVA DG Set and repair/overhauling and replacement of turbo charger kit and all type of spare parts including refixing, testing complete as directed by Engineer in Charge.(ii) The Job shall measured and paid separatly, no of times carried out during entire period of contract

2

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Disconnecting & taking out of existing control panel of any description and in any position, of 500/400 KVA capacity DG set & opening of Panel, checking AC/DC circuits and replacement control wiring with exiting specification , single core, copper conductor, flexible, PVC insulated, unsheathed cable suitable upto 1100 volts confirming to IS-694, taking out, removing and replacement of unserviceable parts / spares / items, reassembling the panel & fixing the same in position and testing the panel on full load after completion of repairs all as specified and directed .

2

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Taking out carefully unserviceable fuel injector Nozzle & Injection pump assembly of 500/400 KVA DG set , cleaning/ oiling/servicing fuel injector pump assembly, recalibration of Fuel Injector Pump and nozzle after repairing unserviceable nozzles, re-assembling and fixing the same in position and testing the Fuel Injector Pump assembly all as specified and directed by Engineer-in-Charge. Note (i) Repairs/servicing / reassembling and testing of Fuel injector & injection pump shall be carried out through a authorised service center on fully automatic testing machine. (ii) The quoted rates against the item shall deem to includ for fixing and replacing of the serviceable parts in position and replacement of unserviceable parts with new parts, such as nuts, bolts, washers, locking nuts,’O’ rings, nozzle, plunger, barrel, governor plunger, pressure regulator, weight carrier assembly, spring pack assembly, gear pump repair kit etc.New spare parts deemed to be included rates. (iii) The quoted rates shall deemed to be included cost of transportation to and fro authorized service centre. (iv) The Job shall be carried out after every two hundred hrs run of DG Set and shall be measured and paid separatly, no of times carried out during entire period of contract

6

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Disconnecting and taking out the exhaust system of DG set of any capacity and carrying out cleaning of chocked, carbonized exhaust pipe including exhaust .silencer with de-scaling solution, including soldering / gas welding of leakage of pipe. Cutting the rusted portion of pipes including gas welding of pipes assembling the complete exhaust assembly including replacement of gasket, metallic flexible pipe, nut bolts, and testing for making it leak proof and fixing the same in position and testing the system complete all as specified and directed. The Job Can be Carried out After 200 Hrs.

3

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S&F in repair/ replacment of Self starter/Cranking motor, auto lock, 24V of existing make Sudhir CS500D5P or As availalbe at site on the 625/500/400 KVA DG Set and taking out u/s self starter from DG set.

2

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S&F in repair/ replacment of Alternater for battery charging, , 24V of existing make Sudhir CS500D5P or As availalbe at site on the 500/400 KVA DG Set and taking out u/s self starter from DG set.

1

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S&F in repair/replacment of turbo charger assembly of 625/500/400 KVA DG Set make Sudhir CS500D5P or As availalbe at site testing complete as directed by Engineer in Charge.

1

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S&F in repair /Replacment of water pump and replacement of water kit and water seal and connected item of 625/500/400 KVA DG Set complete all as directed.

2

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S&F in repair/ replacement of control unit/ panel including all accessries and mounting incl base card of625/ 500/400 KVA DG Set installed at Power House Make Sudhir .

1

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S&F in repair/Replacement Fuel injector /Fuel Nozzle suitable for DG set upto 625/500 KVA /400 KVA capacity Make Sudhir CS500D5P or As availalbe at site

6

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Supply and Filling in including draining out lubrication oil SAE-40 ( 15 W- 40 grade) complete all as recommended by OEM Cummins For Af Stn Thoise (.Note for Filling and draining charges is deemed to be included in item rate .(should be packd of 20 Ltrs bucket).

1200

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Supply Jute cotton waste (as per sample) for cleaning & day to day maintainance of silencer & DG set installed at different location at this station.

100

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M&L in repair for complete wiring harness of required size with sleeves thimbles, lugs indicator lamp, push button and starting switch etc for DG set of any capacity complete all as specified.

2

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S&F in replacement of sheet metal enclosure type change over switch on load front handle four pole 415 volts 50 Hz 630 Amps including mounting arrangement of metallic frame work of appropriate section and size on wallsor panels complete all as specified and as directed. Make:- Havells/L&T/C&S

1

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Supply and Fixing Battery 12 Volt 180 AH with Connecting Copper Lead & Clamp with color code complete all as specified and directed including taking down the old Battery. Make : Exide/Amron

4

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M&L for dismantling, opening of diesel engine cylinder block and Head , removal of unservieable worn out spare parts, cleaning of all components, reboring of cylinder on lathe machine, after reboring honning and all machine work process will be carrred out,replacement of all spare parts and gaskets as per manufacturer spare part kit, re-assembling of complete engine setting, timing setting for the capacity of 500 KVA DG set complete all as specified and as directed. Note:- Sundry Item Deemed to be included in quated rate.

1

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S&F in repair/ replacemnt of any type of sensor/relay viz-o-viz triping relay cooling sensor, lubrication sensor or any type required for 625/500/400 KVA DG of Sudhir make as per sample

10

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S&F of Coolent Antifreeze Capacity for radiators of 400 to 625 KVA capacity DG Set all as specified and directed ( should be packed of 20 Ltrs buckets) (Make :- Fleet Guard , Volvolane & Super Tech)

500

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Repair of of 625/500/400 KVA Sudhir CS500D5P or As availalbe at site installed at AF STN THOISE including dismantling and re-assembling of engine after replacement, repair of UNSV/defective parts with new parts as given below and supply and fix job work for complete DG sets parts here-in and Full load testing of DG set after complete overhauling work as per manufacturer recommendation after reassembling all parts complete all as specified and as directed to the full satisfaction of the Engr-in-Charge. Note 1:-All new spare parts and job work shall be measured and paid for separately under respective items . Sundry items Such as nut,bolt washer,copper washer etc shall be deemed included in the rates quoted by the contractor. Note 2:- Repair and Transportation charge for the parts carrying out repair and after repair carrying back to Power House at AF STN THOISE including complete overhaul labour charges shall deemed to be included in the rates quoted by the contractor.

1

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Supply of following spare part for BOQ Srl Item No. 21 in replacement and fixing new parts in DG sets Sudhir CS500D5P or as availalbe at site against BOQ Srl item No 22 here-in-before for replacement of U/S spare part for satisfactory functioning of engine (cost of fixing shall be paid against BOQ Srl Item No. 1.00 specified here in before) all as specified and directed by Engr-in-charge.

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Engine Piston/cylinder Liner complete with Accessories forSudhir CS500D5P or As availalbe at site

6

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Engine Piston complete with Accessories for Sudhir CS500D5P or As availalbe at site

6

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Engine Piston ring set complete with Accessories forSudhir CS500D5P or As availalbe at site

6

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Cylinder Head for One Cylinder of 500 KVA DG

6

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Fuel Actuater with governor as per 500 kva DG Set Sample

2

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Fuel pipe sets complete with connected accessries

2

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All joint gasket set for complete DG sets as per reqirements

2

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All Head gasket set for complete DG sets as per reqirements

2

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Engine inlet valve set complete

6

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Engine exhast valve seat set complete

6

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Engine valve guide set complete

6

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All coolant hose pipe set for complete DG sets as per sample

2

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Exhaust Bellow

2

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Oil Pump complete sets

1

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Crank Shaft for 500 KVA as per site

1

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Engine mounting AVM

4

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Oil seal set complete

2

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Steam seal sets

2

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Magnet Pickup sets

2

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Head water plug complete set for head block for Sudhir CS500D5P or As availalbe at site

1

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Thermostat Valve complete set

2

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Engine Push Rod Set suitable for Sudhir CS500D5P or As availalbe at site

5

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connecting rod bush set

2

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Tapered guide complete set

2

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Cooling Nozzle

6

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Oil cooler set for 500 KVA DG

1

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connecting rod complete set for 500 KVA DG Engine as per sample

2

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Exhaust Manifolds complete set for 6 cylinder 500 KVA DG engine as per sample

1

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Complete radiator Assembly with intercooler with all connected Items suitable for coupling with500 KVA DG set engine complete all as specified and directed by Enge-in-Charge.

1

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Current Sensor

1

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coolant level sensor

2

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Oil Pressure Sensor

1

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Speed Sensor

2

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Main bearing complete sets

2

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CR bearings sets

2

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M & L for cleaning of Diesel tank of 625/400/500 KVA DG sets by removing the sludge from the diesel tanks complete to the entire satisfaction of Engr- in- Charge.

5

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Repair/Attending break down of DG set to make completely functional in all respect to with out repalcing spare parts complete all as specified and as directed. Note:- The Item includes any type of breakdown and sundry item cost deemed to be include in the quoted rate.

5

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Note: The work under subject BoQ (item No. 1 to 24 ) is meant for maint and repair of DG Set in AF Stn Thoise under GE(AF ) Thoise. The work shall be executed on ground on required basis but being remote station and extreme wheather condition contractor must stand by all the material and Engineer to rectify the breakdown of DG Set .Contractor shall deploy sufficient resources to keep smooth working of DG Set in the AF station. In addition any breakdown shall be communicated to contractor or his representative by concerned Engineer-in-charge/JE E/M through phone call, text message, complaint slip and or in writing through site order book or through other means. Non complying of attending breakdown by contractor within 24 hours after notify the complaint, recovery @ Rs 2000/- per day shall be recovered from contractor's payment for each breakdown so notified.

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