Rajiv Gandhi Centre For Biotechnology Tender

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Rajiv Gandhi Centre For Biotechnology - RGCB Tender

Goods
GEM
Opening Date25 Jun 2024
Closing Date16 Jul 2024
Tender AmountRefer Documents 
Auction Start Date24 Jul 2024
Auction End Date26 Jul 2024
Notes
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BOQ Items

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DO_NOT_SHOW

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Filter section with EU type filters.

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DX cooling coil section of 6/8 Row comprising of copper tubes with aluminium fins and Copper header. Coil inlet & outlet connetions shall be with CU Adaptor connected to copper header.

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Bleed air dampers help control the temperature of the air being circulated within the AHU system. By allowing a portion of the air to bypass the primary heating or cooling coils, the system can achieve precise temperature regulation.In certain conditions, such as when the ambient temperature is close to the desired supply air temperature, it may be more energy-efficient to partially bypass the heating or cooling coils rather than running them at full capacity. Bleed air dampers facilitate this energy-saving operation.

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20 Swg SS 304 drain tray with insulation.

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Fan Section complete with Direct Driven type Backward Curved Plug fan with motor mounted on common base frame, with a IE3 Motor protected VFD Compactable Inducton Motor. Anti Vibration Spring type isolators for Blower shall be considered.

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AHU comprising of 3kW strip heater enhances thermal control within the AHU, ensuring precise temperature regulation to meet the stringent requirements of ISO 7 cleanroom standards.

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Cable entry gland shall be provided on the AHU casing.

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Filter section with EU 4 Prefilter (washable) & EU 7 Fine filter(Non washable) class type filters

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Empty Section with Low leakage Aluminium volume control outlet damper for Supply.

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Complete Units shall be mounted on a continuous common base frame

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All dampers shall be low leakage type with lock & graduation arrangement.

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AHU (ISO 7)

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8TR (4 TR x 2 Nos.), 2.2 KW, 2100 CFM, 125 mm wg TSP Make : VTS/Equvalent

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OUTDOOR CONDENSING UNITS FOR AHU

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Supply, installation, testing, and commissioning services for air-cooled outdoor condensing units utilizing R410A eco-friendly refrigerant gas. Single Refrigerant Circuit: the simplicity and reliability of each condensing unit having a single refrigerant circuit, ensuring ease of maintenance. The use of R410A refrigerant, known for its environmental friendliness and compliance with regulations.

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Nominal Cooling Capacity

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4 TR OUT DOOR UNIT - Make- Carrier/Equvalent

2

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REFRIGERANT PIPING:

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Supply, installation & commissioning of condensing unit with Hard drawn Copper refrigerant piping duly insulated along with refrigerant piping accessories like Elbow Collar,Copper refrigerant pipes shall be adequately supported on the suitably sized Boxed GI cable trays, Supporting Rod & anchor bolts. Make : Mexflow / Totaline /Equvalent

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Liquid line approximate distance

30

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Suction line approximate distance

30

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Supply and installation services for PVC drain piping with insulation to ensure efficient drainage of condensate from the air handling unit

15

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CONTROL PANEL,ELECTRICAL WORKS & CONTROL WIRING:

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Supply, installation, testing and commissioning of VFD Control panel ,VFD Bypass starter with Manual DOL starter,Controller for the AHU inside the 16G sheet metal enclosure powder coated AHU panel with all necessary items and installation complete.

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Supply and Laying of Electrical Power Cabliling from MCB to Control panel to AHU Motor ,Size : - 4 Core x 2.5 Sq mm cu wire

15

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Supply and Laying of Electrical Control Cabling Size : - 3 Core x 1.5 Sq mm CU with pvc conduit ( Flexible Cable )

30

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Supply, Installation, Testing and Commissioning of 10 SWG Copper Earthing

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Supply, installation, testing of Double Sets of Humdity Control for one AHU

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Ducting & Insulation

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Supply, fabricate, handle and erect factory fabricated GSS ducting as per drawing, complete with all fittings such as tee bends, special off-chutes, turning vanes, splitter dampers, ins.doors, transformation pieces slip on flanges etc. as reqd. as per IS 655 including suspension and supporting arrangement for plenums, ducts, complete as reqd. and as per specs. wall opening as good as same

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22 swg

10

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24 swg

50

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Supply and Applying of Duct Sealing with Silicon Sealant (Food Grade) of Supply and Return air ducts

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Thermal Insulation

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Supply and Installation of Thermal Insulation of ducts with , physically crosslinked polyolefin foam insulation adhesive backing. The Joints shall be sealed using factory supplied tape.

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19 mm thick for Supply Air Duct & Plenum

50

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13 mm thick for Return Air Duct

20

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Supply and Installation Flexible Canvas connections for Air Handling Units inlet & outlet

2

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HEPA MODULES

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Supply, installation and Testing of Mini Pleat Hepa Plenum Box with SS - 304 - 18SWG - Perforated Grill and volume control gear type Damper to operate from Clean room. MOC of Plenum: GI Powder. Coated with SS Powder coated Perforated Grill. Efficiency : 99.99% to 0.3 Micron With DOP Port and SS Dome Bolts and Nuts. Plenum Size: 610x610

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550 CFM

4

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SS PERFORATED RETURN AIR GRILL

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Supply, installation and Testing of SS Perforated Return Air Grill with 10 Micron pre filter Sizes are given below -

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610 X 300 mm

4

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Supply & installation of Return Air Damper

4

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VOLUME CONTROL DAMPER

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Supply, Installation, Testing and Commissioning of Low Leakge GI Duct Volume Control Dampers (for duct system) with coloured graduation & locking arrangement

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Supply, Installation, Testing and Commissioning of Fire Dampers with Fusible Links rated for 72°c & shall be at least of 90minutes fire rating.

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PRESSURE MONITORING SYSTEM

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Supply, Installation, Testing and Commissioning of Compound Magnahelic gauges housed in a SS304 front cover (0-100 Pascal) complete with PVC tubing and SS perforated nozzle (FOR ISO 7 ROOMS)

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Supply, Installation, Testing and Commissioning of Compound Magnahelic gauges housed in a SS304 front cover (0 - 250 Pascal ) For Pre Filter, ( 0 - 500 mm ) For Fine Filter & ( 0 - 100 mm ) For Hepa Filter complete with PVC tubing and SS perforated nozzle (FOR AHU 's)

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Supply, fixing, testing of accoustic insulation of AHU rooms using open cell processed nitrile rubber having a density of 140-180 kg/m3 and thickness of 25mm with anti-microbial protection with suitable frame work etc.

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SITC of INTERNAL CONSTRUCTION WORKS & FINISHES:

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The internal partition walls and ceiling construction in the Laboratory and the support areas shall be carried out with prefabricated, non-particle shredding panels in Powder Coating finish. The ceiling shall be walk-able type for access of services above for maintenance purpose.

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The wall and ceiling system should be impervious, non-corrosive, antibacterial and antifungal surface finish suitable for use of wide range of chemicals like Hydrogen peroxide, formalin etc. for laboratory decontamination.

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Ceiling Panels:

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Double skin totally flush walkable false ceiling of minimum 60mm thickness made of 0.6mm thick PCGI (Powder coated galvanised iron) sheet powder coating with min 60 micron on both sides with PUF of density 40 ± 2 kg/m³ as infill, GI profiles for reinforcement along the periphery, including ceiling grid for easy installation and necessary hardware like threaded rods, Fastner Bolts, self tapping screws, nuts and bolts etc..Joints shall be sealed with cleanroom compatible silicon sealant. (Load bearing capacity- 150 kg/m2).

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Modular Wall Panel

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Wall panel is sealed airtight, that ensures air leakage. There are cut-outs on the walls to accommodate electrical outlets, telephone & intercom pipelines, control panels, monitoring devices, emergency warning systems, pass-thru’ cabinets and piping where are applicable.

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Double skin modular wall panels of minimum 60mm thk made of 0.6mm thick PCGI (Powder coated galvanised iron) sheet powder coating with min. 60 Micron on both sides with PUF of density 40±2kg/m³ as infill, GI profiles for reinforcement along the periphery, floor track in Painted Gi suitable to accommodate the epoxy floor flush with wall panel. Joints shall be sealed with clean room compatible silicon sealant. Including all material, lead lift T&P, Labour etc.

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Double skin modular wall panels of minimum 80mm thk made of 0.6mm thick PCGI (Powder coated galvanised iron) sheet powder coating with min. 60 Micron on both sides with PUF of density 40±2kg/m³ as infill & RA riser duct (size - 800mmx 60mm) inside the panel made of 1.2mm thk GI sheets and GI profiles for reinforcement along the periphery, floor track in Painted GI suitable to accommodate the epoxy floor flush with wall panel. Joints shall be sealed with clean room compatible silicon sealant. Including all material, lead lift T&P, Labour etc.

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RPUF Panel: Prefabricated GI powder coated Inbuilt Bottom Riser for Return Air riser with Damper

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WALL AND CEILING PANEL CUTOUTS

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Factory finished cutouts in wall & Celing Panels for fixing of electrical/Communication sockets/Module boxes any other etc

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Smoothly finished site cutouts in wall panels for fixing of Passboxes/HEPA modules/magnehelic gauges & grilles or any other equipments.

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VIEW PANEL

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Supply and installation of 60 mm thick properly leveled replaceable type double glazed view panels/glass with 2 nos of min 5 mm thick toughened (4 sided beveled and with smooth edges) flushed with the wall panel.Silica gel to be intoduced between glazing to avoid ingression of humidity and all joints to be sealed with FDA approved food grade silicon sealant. Double face VHB tapes of required thickness or silicon sealent to be provided on the periphery of the view panel frame to avoid any play between view panel frame and the slot in the wall panel/door leaf - SIZE OF VIEW PANEL IS 1100 MM X 900 MM

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Flooring

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Flooring shall be in 3 mm Self-level epoxy in approved shade, complete with base coat, sealer coat and 3 mm top coat in self-levelling epoxy conforming to IS :4631.

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Doors

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All Air-Tight Doors (air-lock to the outside of the Laboratory) are constructed with steel and powder-coated (for easy cleaning). 40 mm thick doors made with Powder coated 0.6mm thick GI sheets on both sides with RPUF as infill, 1.6 mm thick GI powder coated door frames, hardware like SS push plate, SS 'D' handle, SS ball bearing butt hinges, Double glazed view panel with Automatic Concealed door bottom drop seal and 1.2mm thick SS304 kick plate.

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D1: Emergency Door door 1100 mm (W) x 2100 mm (H)

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D2: Single door 900 mm (W) x 2100 mm (H)

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D3: Single door 1100 mm (W) x 2100 mm (H)

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CLEAN ROOM - Other Accessories

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GI chair angle-1.6MM THK 40*60

14

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Supply and installation of NLT 1.2 mm thick anodised aluminium Covings with all necessary accessories.

132

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Wall to Wall and wall to ceiling Coving cup

32

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3D internal corner coves between wall panels and ceiling panels (concave and convex profiles)

4

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Supply and Fixing of 3D Outer Coving

10

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C' capping forSupply & Terminal Hepa cut outs,passbox,air shower

34

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`Parts of RPUF Panel: Accesssories (Drop in anchor bolt, Threaded rod, Doom nut, angles/flashings)

34

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Bottom U Channel PCGI -80mm

16

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Bottom U Channel PCGI -60mm

17

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PCGI angle 40x40

80

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EQUIPMENTS & SYSTEMS

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PASS BOX shall be provided at required locations for transfer of samples, chemicals and materials into the laboratory Pass box with UV to be provided. The Pass Box shall be constructed in 18 swg SS 304. The corners inside the Pass Box chamber shall be coved for easy cleaning. The pass box chamber dimension shall be approximately 600 mm x 600 mm x 600 mm. The unit shall be complete with HEPA filters, blower, motor, door electromagnets, door interlock, UV Lamp with timer, necessary wiring, controls and all other accessories. etc. complete.

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The Pass Box doors shall be interlocked by providing suitable electromagnet, so that both the door cannot be opened simultaneously. The interlock shall provide visual indicator for door open/close conditions. The blower motor of Pass Box shall of suitable rating and shall be dynamically and statistically balanced. Magnehelic differential pressure gauge shall be provided to indicate the pass box chamber pressure. The pass box shall be provided with UV light with ON/OFF switch and shall be interlocked with the pass box doors

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Air Shower 1. Blower Side Mounted, 2 Door Model 2. Outer Dimension - W 1600 x D1000 x H 2100 mm 3. Inner Dimension - W 900 x D 920 x H 1950 mm 4. MOC: 1.2 mm GI Iron Steel Powder Coated finish 5. Air Change: 360 per hour 6. Air Velocity: 25 m/sec ± 2 7. No. of Nozzle: 14 Nos. 8. Nozzle Position: Right/Left/Top Side 9. Air Shower Duration: 0-120 Seconds Adjustable 10. Noise Level: 70 dbA at initial blower setting subject to ambient condition 11. Fluorescent Lighting: Minimum 800 lux inside the cubicle. 12. Material of Construction: 1.2 mm Galvanized Iron Sheet Epoxy Powder Coated finish. 13. Power Supply: 380-415 VAC, 50 Hz, Three Phase 14. Magnehelic Gauge: 0-100 mm WC 15. Floor: 2mm GI Sheet Powder Coated and 2mm thick ESD Antistatic Flooring. 16. Door: Made of GI Sheet Panel Door with door closer and door handle, Hinges, Glass View panel., 17. HEPA FILTER,MINI-PLEAT Separator less, Media: Ultra clean glass fibre paper,Casing: Aluminium Anodized Frame, Grade: H14, Particle Retention: 0.3 micron, Efficiency: 99.99% down to 0.3 micron, Retention: 0.3 micron & above 18. PRE FILTER, Media: Non-woven - synthetic polyester fibres

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MISCELLANEOUS ( Validation considered all test one time )

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Commissioning of total job with validation reports comprising of :

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Velocity check with Animometer /Hood

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Air balancing with flow hood

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HEPA Filter Integrity Test.

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Particle count test

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Room Recovery test

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Air changes test

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Temp & RH test

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Providing all documentation of DQ, IQ & OQ (at rest) in approved formats.

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