Military Engineer Services Tender
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Costs
EMD
₹ 84,000Document Cost
₹ 500Tender Fee
Refer Documents
Description
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Contact
Tender Id
2024_MES_676297_1Bid Award Id
ViewTender No
8401/E8Tender Authority
Military Engineer Services ViewPurchaser Address
-Website
http://http://mes.gov.in/
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Documents
BOQ Items
Supply only Ploy Electrolyte (Flocculent) to adding in tube settler tank.
600
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Supply only anti foaming agent.
500
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Supply only Sodium Hypochlorite minimum 10% concentration to adding in chlorine contact tank for chlorination.
800
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Supply only Bioculture.
700
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Testing of Raw/Treated sewage water sample parameter of STP through a NABL approved lab complete all as specified and as directed.
12
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Maintenance, service and repair including replacement of spares of cranes, any type with or without electric motor, long traverse, hoist creep, control panel, protective panels, gear box, gantry rails, main switches, resistance coil wire rope, rope drum, brake control cable and switches etc. of monorail crane 0.5 Ton capacity of make: Cranex India Ltd = 2 Nos, complete as specified and directed by EIC.
11
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All as per item No. 8 here-in-before, but EOT/HOT crane 1 ton capacity Make : Cranex India Ltd = 2Nos
11
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All as per item No. 8 here-in-before, but EOT/ HOT crane 2 ton capacity Make : HP/Cranex India Ltd/Lifetech Eqpt Ltd= 8 Nos
11
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All as per item No. 8 here-in-before, but EOT/HOT crane 3 ton capacity Make : Indef cranes / Baby and Morries Engg = 1 No
11
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All as per item No. 8 here-in-before, but EOT/HOT crane 4 ton capacity Make : Cranex India Ltd = 1 No
11
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All as per item No. 8 here-in-before, but EOT crane 5 ton capacity Make : Bird & Co/ Cranex India Ltd = 1 No
11
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All as per item No. 8 here-in-before, but EOT/HOT crane 6 ton capacity Make : Cranex India Ltd = 1 No
11
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All as per item No. 8 here-in-before, but EOT crane 7.5 ton capacity Make : Hercules Hoist Ltd = 1 No
11
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All as per item No. 8 here-in-before, but EOT crane 10 ton capacity Make : M/s Pioneer Cranes = 1 No
11
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All as per item No. 8 here-in-before, but EOT crane 12.5 ton capacity Make : M/s Braithwaite/ Safex = 1 No
11
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NOTES FOR ITEM NO. 1.00 TO 17.00:
(a) The items also includes the cost of grease, oil for oiling the parts, oil seal any type, nut bolt & washers, soldering & welding works, cleaning of LT control panel board by hot blower. The other parts replaced shall be measured and paid separately. (b) The contractor shall maintain maintenance register of each crane as per the direction of the Engineer-in-Charge. (c) Check to make sure all bolts is tight and lock washers are compressed. (d) If required touch up the crane with existing paint where ever necessary. (e) Check clevis pin, cotter pin (Cotter pin should be fully wrapped around clevis pin.) and check clevis bolt and hardware’s. (f) Check for cracks, puts, and/ or grooves of wheels, if any of these conditions exist, wheels should be replaced. (g) Ensure correct position on bridge to match specified cantilevers.
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(h) All safety features shall be check properly including checking of H R C fuses or MCB or MCCB, O/L relays, Single phase preventors, Under voltage protection, main incoming circuit breaker/ contactors, Limit switches, brake, clutches & other switch gear & control gear equipments. (j) One experienced supervisor who is thoroughly conversant with crane operation shall be deputed while works on progress. (k) Repair of all unserviceable lights on crane including spares.
(l) Tools for the repairs and safety of the mechanic / engineer shall be at contractor's risk.
(m) The spare parts mentioned in serial item no 23 to 39 shall be measured and paid separately. Quoted rates also includes taking down of all items/ parts mentioned in Serial item No 23 to 39.
(n) Contractor shall depute trained skilled labour with relevant experience of not less than 2 members other than supervisor for servicing the crane, failing a penalty of Rs. 1000/- per person will be imposed on each service.
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Material for load testing of EOT /HOT /Monorail /Travelling crane double girder push button operated or in other means complete with /without electric motor etc. including detailed inspection of all drives and all connected accessories of crane 0.5 Ton capacity with and including scrapping down of old paint and applying two coats of synthetic enamel paint complete all as specified and as directed by Engineer in charge.
2
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All as per item No. 18 here-in-before, but 1 Ton capacity
3
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All as per item No. 18 here-in-before, but 2 Ton capacity
8
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All as per item No. 18 here-in-before, but 3 Ton capacity
1
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All as per item No. 18 here-in-before, but 4 Ton capacity
1
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All as per item No. 18 here-in-before, but 5 Ton capacity
3
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All as per item No. 18 here-in-before, but HOT crane 6 Ton capacity
1
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All as per item No. 18 here-in-before, but 7.5 Ton capacity single girder
1
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All as per item No. 18 here-in-before, but 10 Ton capacity single girder
1
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NOTE FOR ITEM NO 18 TO 26.00:
The Item includes inspection of the following sub systems and submitting report along with load test certificate duly load tested and signed by a Govt authorised/ approved Engineer Any defect noticed by the Govt approved, authorised Engineer shall be rectified by the contractor and retest shall be carried out at his own cost. (A) LT DRIVE SYSTEM:
(a) Inspection for wear and tear of gears, drive shaft coupling, plummer block and brake liner, greasing, oiling, etc. (b) Checking of girders and carriage, coupling bolt, foundation bolt of gear box and motor (c) Checking of DSL system including carbon brushes brush holder insulators and tightness of copper conductors (d) Checking of serviceability of electric motors, power contactors, relays, limit switch, push buttons and electrical circuit cables and wiring. (B) CT DRIVE SYSTEM: (a) Inspect wear and tear of gears, drive shaft, coupling plummer block and brake liner etc. (b) Checking of lightness of rail clamp bolts, alignment of rail joint (c) Inspection of cross travel conductor cable for motor power conductors, relays, limit switch, push button etc.
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(C) HOIST:
(a) Inspect /wear and tear of wire rope, hook block and brake lines etc. and testing of rope. (b) Checking of electrical circuit limit switch and wiring (D) LOAD FOR LOAD TESTING:
(a) Contractor shall arrange necessary load as per the site requirement of the crane including shifting of load to the site by using crane, truck, labour, etc. (b) Contractor shall take care of the floor while shifting/ lifting the load and if any damage found at site shall be rectified with in 24 hrs. (c) Load test shall not be more than 125 % of the rated load. (d) Contractor shall shift the load to inside the building for load testing of crane carefully by using crane/ truck/ fork lift/ labour without damage to the existing infrastructure. (e) Load testing shall be carry out as per ISO : 4310 of 1981 and IS : 14470 of 1997 with latest amendments on the IS .
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(E) TEST REPORT: On completion of the load test, a test report shall be prepared listing the conclusions and finding of the test for each crane. The report shall identify the crane tested, shall give the date and location of the tests, name of the engineer tested, details of load, positions, configurations and findings if any in each case. T&P for the load test and safety of the mechanic/engineer shall be at contractor's risk.
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Attending any electrical or mechanical complaints of crane of capacity 0.5 Ton to 6 Ton at different location at Naval Base Kochi with trained experienced skilled technician, checking thoroughly, detecting of faults and rectify the defects including running the crane after rectification complete all as specified and as directed by Engr-in-charge.
10
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Attending any electrical or mechanical complaints of crane of capacity above 6 Ton to 12.5 Ton at different location at Naval Base Kochi with trained experienced skilled technician, checking thoroughly, detecting of faults and rectify the defects including running the crane after rectification complete all as specified and as directed by Engr-in-charge.
5
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NOTES FOR ITEM NO. 27 & 28: (i) The mechanic/ engineer will attend the complaints with in 48 hours from the tele message/ call from the AGE E & M No. II or JE E & M and entered in complaint register maintained in the sub division including Sundays and holidays. (ii) If the contractor failed to attend the complaint with in 48 hours, a penalty of ₹ 2000.00 per day shall be recovered from the RAR/ FB. (iii) The rate of minor spares required to rectify the complaint shall deemed to be included in the quoted rate costing upto ₹ 500.00 and in this regard GE's decision is final. (iv) Major spares required for rectify the complaint shall be measured and paid separately in the relevant "supply only" items. (v) The contractor is bounded to send the mechanic / engineer with in 6 hours during the VIP / VVIP visit to attend the complaint without fail, otherwise a penalty of ₹ 500.00 will be recovered per hrs upto 24 hours and ₹ 1000.00 above 24 hours and ₹ 2000.00 above 48 hours (vi) Tools for the repairs and safety of the mechanic/engineer shall be at contractor's risk.
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Supply and fix in replacement hoist alignment of long drive assembly as per existing type and make.
2
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Supply only current collector system for crane as per existing type and make.
2
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Supply only gear shaft below 5 Ton capacity crane as per existing type and make.
1
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Supply only gear shaft for 5 Ton to 10 Ton crane as per existing type and make.
1
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Supply only main hoist drive pinion for 2 Ton to 4 Ton crane as per existing type and make.
2
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Supply only brake coil for 100 mm and 150 mm dia as per existing type and make.
1
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Supply only Thruster Brakes are suitable for 400/440 Volts, 3 phase A.C. Supply for a range of drum sizes from 100 mm to 600 mm diameter as per existing type and make.
1
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Supply only hoist gear pinion as per existing type and make
1
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Supply only gear coupling for LT as per existing type and make
2
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Supply only micro motor clutch assembly as per existing type and make
1
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Supply only limit switch up to 12.5 Ton Capacity as per existing type and make
2
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Supply only Brake liner below 5 Ton Capacity as per existing type and make
2
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Supply only Brake liner 5 Ton to 10 Ton Capacity as per existing type and make
3
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Supply only Bearing for motor up to 10 HP.
1
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Supply only over load relay, AC 415V suitable for 3 phase motor of rating up to 10 HP.
3
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Supply only ball bearing for 3 ton capacity crane.
3
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Supply only EOT crane wheel assembly as per existing type and make.
1
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Supply only pendant push button station complete set as per existing type and make.
2
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Supply and fixing in replacement and testing of LED high bay luminaries of 80W capacity on crane, circular type, integral driver, frame, toughened glass & ingress protection of IP 66, lumens 120 lumens/watt with 10W SPD as stranded making it a robust solution for fixing in cranes with additional safety chain and copper wire of suitable size for making electric connection complete all as specified and as directed by Engr-in-Charge.
12
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Material and labour for preparing the surface by scraping and removing the existing painting, cleaning, filling the cavities and applying two coats of spray paint of synthetic enamel of existing colour over a coat of red oxide zinc chromate primer on existing EOT/HOT crane of capacity 0.5 Ton to 6 Ton in all parts and spares of the crane complete all as specified and as directed by Engr-in-Charge. Note: T & P required for painting shall be arranged by the contractor and cost of same shall be deemed to included in the quoted rate.
3
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Material and labour for preparing the surface by scraping and removing the existing painting, cleaning, filling the cavities and applying two coats of spray paint of synthetic enamel of existing colour over a coat of red oxide zinc chromate primer on existing EOT/HOT crane of capacity above 6 Ton to 12.5 Ton in all parts and spares of the crane complete all as specified and as directed by Engr-in-Charge.
Note: T & P required for painting shall be arranged by the contractor and cost of same shall be deemed to included in the quoted rate.
3
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Material and labour for comprehensive maintenance of periodical servicing of 4 KVA to 10 KVA, 380 V, UPS by servicing of all parts, tightening of all electrical connection, applying petroleum jelly to battery terminals, repair /replacement of battery leads, toping up distilled water /acid to maintain the specific gravity, attending the break down, repair /replacement of any parts except battery and make the UPS functional including preventive maintenance of UPS once in a year complete all as specified and as directed by Engineer-in-Charge
6
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All as per item No.50 here-in-before, but 20KVA, 380 Volts UPS
2
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All as per item No.50 here-in-before, but 50KVA, 380 Volts UPS
1
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All as per item No.50 here-in-before, but 80KVA, 380 Volts UPS
1
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Repair /replacement of unserviceable /burnt PCB of UPS at site /workshop suitable for 20 KVA/ 10 KVA of any Make/model with new PCBs of suitable size/make as per existing complete all as specified and as directed by Engineer-in-Charge
2
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Repair /replacement of unserviceable /burnt PCB of UPS at site /workshop suitable for 7.5 KVA /4 KVA of any Make/model with new PCBs of suitable size/make as per existing complete all as specified and as directed by Engineer-in-Charge
1
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Repair /replacement of unserviceable /burnt PCB of UPS at site /workshop suitable for 80 KVA of any Make/model with new PCBs of suitable size/make as per existing complete all as specified and as directed by Engineer-in-Charge
1
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Repair /replacement of unserviceable /burnt PCB of UPS at site /workshop suitable for 50 KVA of any Make/model with new PCBs of suitable size/make as per existing complete all as specified and as directed by Engineer-in-Charge
1
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Supply only 20 KVA/ 10 KVA UPS, 3 phase IGBT
2
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Supply only 20 KVA/ 10 KVA UPS, 3 phase inverter mother board
2
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Supply only 7.5 KVA/ 4 KVA UPS, 3 phase IGBT
1
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Supply only 7.5 KVA/4 KVA UPS, 3 phase inverter mother board
2
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Supply only 50 KVA UPS, 3 phase inverter mother board
1
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Supply only 80 KVA UPS, 3 phase inverter mother board
1
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Supply & fix SMF Battery 12V 120AH including taking down old unserviceable battery and removing to store yard
5
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Material and labour for servicing of electrically operated air compressor including the following:
(a) Filling upto the minimum level of compressor oil
(b) Replacement of worn out fan belts
(c) Complete painting to the compressor with existing colour by using spraying method.
Note: Keep all 3 compressor in fully working condition for 11 months and any break down shall be attended within 2 hrs without fail
3
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Material and labour for writing of existing letters or figures (Block, roman, Italic or Indian) n.exc 30cm high on cranes/ UPS/ Air compressor with white paint including materials such as ladders, safety equipment complete all as specified and as directed by Engr-in-charge.
200
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Material and labour for sub main wiring with two runs of single core multistranded FR-LSH copper conductor 10Sqmm, PVC insulated, unsheathed drawn through existing surface/ recessed conduit including one run of 10 Sqmm copper (insulated) cable as earth continuity conductor including complete all as specified and as directed. Note: 3 runs of 10Sqmm cable shall be measured one unit length.
100
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Materials and labour for earthing complete with galvanised iron earth plate electrode 600 mm x 600 mm x 6 mm thick, buried directly and preferably vertically in ground, earth pit not less than 2.25m deep below ground level with top edge of the plate not less than 1.5 m below ground level connected with galvanised strip of size 25 x 4mm by means of nuts, bolts, check nuts and washers including welding of each joints made of galvanised iron or steel earthing lead to be protected by galvanised iron pipe 40 mm bore medium grade and other end connected to earthing test point or lightening arrestor or main controlling switch as directed including providing funnel with 20mm bore galvanised iron pipe light grade, wire mesh, charcoal or coke and common salt in alternate layer of 15cm compacted thickness all round the earth electrode, concrete earth pit in PCC 1:3:6 type C-1 with 20mm graded stone aggregate, 50mm thick precast RCC 1:2:4 cover slab re-inforced with 8mm dia TMT bar @ 15cm C/C both ways and suitable handle made of 10mm dia including necessary earth work in excavation, returning filling and removal of surplus earth upto a distance not exceeding 50 metre etc all as shown on electrical plate No.3 of MES Schedule Part-I 2009 complete including testing on completion all as specified and as directed.
4
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Supply and fix in replacement of MCCB of crane 3 Pole, 25 to 100Amps, 16KA, 415V, with adjustable thermal & adjustable magnetic setting Ics=100% Icu including complete connections such as incoming and out going cable with suitable thimbles, crimping the thimbles with crimping tools, insulating the naked portion with insulation tape complete all as specified and as directed.
3
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Supply and fix in replacement of MCCB of crane 3 Pole, 200Amps, 36KA, 415V, with adjustable thermal & adjustable magnetic setting Ics=100% Icu including complete connections such as incoming and out going cable with suitable thimbles, crimping the thimbles with crimping tools, insulating the naked portion with insulation tape complete all as specified and as directed.
2
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Supply and fix in replacement of MCCB of crane 3 Pole, 250Amps, 36KA, 415V, with adjustable thermal & adjustable magnetic setting Ics=100% Icu including complete connections such as incoming and out going cable with suitable thimbles, crimping the thimbles with crimping tools, insulating the naked portion with insulation tape complete all as specified and as directed.
2
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Supply and laying XLPE insulated, screened, PVC bedded, galvanised steel strip or wire armoured, electric power cables (heavy duty) LT 1100 Volt grade, with aluminium conductor of size 4 Core 16 Sqmm fixed on wall/ceiling with suitable clamps connected with suitable lugs including taking down of old unserviceable cable complete all as specified and as directed.
60
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Supply and laying XLPE insulated, screened, PVC bedded, galvanised steel strip or wire armoured, electric power cables (heavy duty) LT 1100 Volt grade, with aluminium conductor of size 3.5 Core 25 Sqmm fixed on wall/ceiling with suitable clamps connected with suitable lugs including taking down of old unserviceable cable complete all as specified and as directed.
60
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Supply and laying XLPE insulated, screened, PVC bedded, galvanised steel strip or wire armoured, electric power cables (heavy duty) LT 1100 Volt grade, with aluminium conductor of size 4 Core 16 Sqmm fixed on wall/ceiling with suitable clamps connected with suitable lugs including taking down of old unserviceable cable complete all as specified and as directed.
60
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