Indian Oil Corporation Limited Tender
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Description
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Contact
Tender Id
2024_ERO_178182_1Bid Award Id
ViewTender No
RCC/ERO/37/2024-25/LT-18Tender Authority
Indian Oil Corporation Limited ViewPurchaser Address
-Website
http://https://www.iocl.com/
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Documents
Bidders_help_Document_for_Preferencial_ Bidding_20230207_v1
Special_Instructions_to_the_Bidders_20230207_version_1a
Guidelines_for_Declaration_Submission
BOQ Items
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63 mm NB SCH 40S
24
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3962
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Supply of following SS Slip-on Rasied Face Flangr , 125 AARH as per ASTMA182 Gr. F304 DIM . ASME B16.5 Class 150
-
-
-
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100 mm NB
32
-
2980
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63 mm NB
48
-
2070
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SS,Blind Flanges , Material:A-105,END-RF/125 AARH As per ASME B16.5
-
-
-
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100 mm NB
8
-
2947
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SS Pipe FITTINGS: Supplying the following sizes of Elbows / Tees / Reducer etc. with beveled ends as per enclosed specifications for the following size Note: The fittings shall be as per ASTM A403 Gr. WP304-S and dimensions as per ASME B 16.9 & all fitting should be forged fitting
-
-
-
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90 Deg Elbow
-
-
-
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100 mm dia
16
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1767
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63 mm dia
20
-
972
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45 Deg Elbow
-
-
-
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63 mm dia
8
-
678
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Conc. Reducer
-
-
-
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63 mm NB X 40 mm NB
4
-
613
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Supplying the following sizes of SS Glove Valves ( Flanged) as per Specification
-
-
-
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63 mm NB
16
-
32833
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CS PIPE , Material : API 5 LGr. B SMLS PSE 1 AS PER ASME B36.10
-
-
-
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100 NB ,Sch 80 ,PE
156
-
2994
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SS NIPPLE,Material:A106 Gr. B SMLS END,PBE AS PER ASME B36.10 150 MM LONG
-
-
-
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40 mm NB , SCH 80
4
-
766
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CS Weld Neck Flanges , Material : A-105,END -RF/125 AARH As per ASME B 16.5
-
-
-
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100 NB ,Class 150#
16
-
2437
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CS Reducer ,Material: ASTM A 234 Grade WPB,Beveled end and dimensions as per ASME B 16.9 & all fitting should be forged fitting
-
-
-
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100 NB X 63 NB , SCH.40 X SCG 40 SMLS
4
-
1269
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supply of the 63 mm female cupling
20
-
3943
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supply of the 63 mm male cupling
20
-
3517
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supply of ss brade hose pipe ( 6 Meter)
4
-
18433
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PART B : SERVICE ITEMS
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-
-
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"Laying of SS pipe lines and welding (3 runs min.) above groundpipelines of the following sizes as described below, including cuttingbevelling and fixing the supplied specials such as elbows, bends tees,reducers etc complete and hydrotesting the pipelines at 18 KSC for aminimum period of 4 Hrs.Note:a. The item includes painting of the outer surfaces of above groundpipeline/ fittings/ specials all leads & lifts etc. complete as perenclosed specifications and instructions at site.b. Item includes providing repeated Purging operation to the line withrequired compressors, N2 or any other inert gas for fully draining thehydro-tested water from the pipeline"
-
-
-
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100 mm NB SCH 40S
120
-
2363
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63 mm NB SCH 40S
36
-
1493
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Edge preparation for butt weld as per ASME B 31.3, tack welding, andfinal welding of SS 304 pipelines including pipe fittings (3 runsminimum) of radiographic quality by welders qualified as per ASMESection IX with supply of approved electrodes/ consumables, weldingmachine, tools & tackles etc. No extra payment will be made forconducting tests for establishibg welding procedure (PQR and WPS) as perASME Section IX and Third Party Inspection.
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-
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100 mm NB SCH 40S
54
-
3500
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63 mm NB SCH 40S
36
-
2319
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Welding of SS SORF flanges of the following sizes on the pipelinesincluding setting, positioning, setting, welding with min. three runsoutside and one inside, all leads & lifts etc., complete as perspecifications and instructions at site
-
-
-
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100 mm dia
32
-
4830
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63 mm NB
48
-
2827
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Making flanged joints (both for flanges & blind flanges & SpectacleBlind) of the following sizes including supplying and fixing 3 mm thkSpiral Wound & Graphite Filled Metallic gaskets, studs, nuts, washers ofapproved make, all leads & lifts etc., complete as per specificationsand instructions at site for Product & AFFF pipe joints.Note:a. Item includes providing 8 SWG bare Cu wire for bonding betweenflanges for sizes up to & including 100 mm dia for Product pipe lines
-
-
-
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100 mm NB
24
-
3279
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63 mm NB
8
-
2159
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"Fixing supplied Carbon steel/ Stainless steel MOVs/ GATE VALVE/ GLOBEVALVE/ NRV/ ROSOV/ DBBV/ BALL VALVES/ ARC VALVE/ DELUGE VALVE/ BUTTERFLYVALVE/ PUPPET VALVES/ AIR RELEASE VALVE/ STRAINER including valvessupplied by IOCL of the following sizes on the pipeline includingsupplying and fixing 3 mm thk gaskets, studs, nuts washers of approvedmake, all leads & lifts etc., complete as per specifications andinstructions at site.Note:a) Painting with approved make, colour, shade including colour coding asper specifications.b) The valves shall be supplied anywhere within the premises and thecontractor shall undertake to lead the same to the foundations at noextra cost.c) Item includes providing 8 SWG bare Cu wire for bonding betweenflanges for sizes up to 100 mm dia for Product pipelines"
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-
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With Spiral Wound & Graphite Filled Metallic gaskets, studs, nuts washers of approved make, all leads & lifts etc., complete as perspecifications and instructions at site for Product & AFFF pipe joints
-
-
-
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63 mm dia
16
-
2660
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LAYING & WELDING OF FIRE HYDRANT PIPELINES (UNDER GROUND) IN ZONE-A & ZONE-B
Laying and welding (3 runs min.) above ground/ below ground pipelines from supplied MS pipes (pipes to be supplied anywhere within the depot and the contractor shall shift the same to the site of work at no extra cost with all leads and lifts) of the following sizes as described below, including cutting bevelling and fixing the supplied specials such as elbows, bends tees, reducers etc complete and hydrotesting the pipelines at 10.5 KSC for a minimum period of 4 Hrs. The job includes dye penetration (DP) testing of pipeline joints as per approved QAP.
Underground pipelines to be laid at a depth as per site condition/ laying through hume pipes/ culverts & doping the same as detailed in the enclosed specifications. (radiography shall not be done for fire hydrant lines & for lines to be used for water services). Note: a. Civil works for laying of UG hydrant pipeline will be paid separately. b. Wrapping/Coating to be done as per specification given below & detailed specification given in tender document.
i) Sand blast to SA 2.5
ii) Apply a coat of primer (Coal Tar and solvent based primer) of density 0.90 to 0.95 gms/cm3 and viscosity of 1000-2000 centipoise (Pypkote primer manufacture by IWL or its equivalent) at the rate of 100 gms/sq.m. The primer shall be allowed to dry until the solvent evaporates and the surface becomes tacky.
iii) Pypkote AW 4mm tape is wound around the pipe in spiral fashion and bonded completely to the primer coated surface of the pipe by thermo fusion process and with recommended overlaps as per manufacturers’ specifications. The overlaps are sealed by the same thermo fusion process. 250mm is left uncoated on either end of the pipe to permit installation and welding.
-
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-
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100 mm dia
60
-
2166
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LAYING & WELDING OF FIRE HYDRANT PIPELINES (ABOVE GROUND) IN ZONE-B
Laying and welding (3 runs min.) above ground/ below ground pipelines from supplied MS pipes (pipes to be supplied anywhere within the depot and the contractor shall shift the same to the site of work at no extra cost with all leads and lifts) of the following sizes as described below, including cutting bevelling and fixing the supplied specials such as elbows, bends tees, reducers etc complete and hydrotesting the pipelines at 10.5 KSC for a minimum period of 4 Hrs. The job includes dye penetration (DP) testing of pipeline joints as per approved QAP. Above ground pipeline to be laid on concrete pedestals (which is to be constructed as per the respective item of this schedule)/ FH pump house and manifolds and painting the pipeline as per the specifications enclosed. (radiography shall not be done for fire hydrant lines & for lines to be used for water services)
Note:
a. For the sizes of piping below 150 mm, direct stub connection shall be made on the headers with suitable pad plates and the rate quoted should include the same.
Painting Scheme : Application for External/ Internal painting for all product tanks shall be carried out by means of AIRLESS SPRAY PAINTING SYSTEM only. 1. Surface Preparation as per SA 2½
2. Primer : P3-Red Oxide Zinc Phosphate Primer : Two Coats: DFT-30-35µ per coat
3. Finish Coat : F2-Aluminium Finish Paint : Two Coats : DFT-15-20µ per coat
Total Min DFT 90µ
-
-
-
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100 mm dia
156
-
1241
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PIPE FITTINGS : Supplying the following sizes of Elbows/ Tees/ Reducer made of carbon steel seamless pipes with bevelled ends as per enclosed specifications for the following sizes Note: The fittings shall be as per ASTM A 234 Grade WPB schedule 40 and dimensions as per ASME B 16.5.
Note: The quantities given are only indicative.The actual quantities to be supplied will be based on the finalised drawing for pipeline routing.
90 Deg LR elbow (1.5D)
-
-
-
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100 mm dia
20
-
838
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PIPE FITTINGS : Supplying the following sizes of Elbows/ Tees/ Reducer made of carbon steel seamless pipes with bevelled ends as per enclosed specifications for the following sizes Note: The fittings shall be as per ASTM A 234 Grade WPB schedule 40 and dimensions as per ASME B 16.5.
Note: The quantities given are only indicative.The actual quantities to be supplied will be based on the finalised drawing for pipeline routing.
45 Deg LR elbow (1.5D)
-
-
-
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100 mm dia
4
-
601
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Welding of the supplied CS WNRF flanges on the pipelines with 1 run inside and two runs outside etc compete and as per specifications enclosed.
-
-
-
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100 mm dia
16
-
1700
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PIPE FITTINGS : Supplying the following sizes of Elbows/ Tees/ Reducer made of carbon steel seamless pipes with bevelled ends as per enclosed specifications for the following sizes Note: The fittings shall be as per ASTM A 234 Grade WPB schedule 40 and dimensions as per ASME B 16.5.
Note: The quantities given are only indicative.The actual quantities to be supplied will be based on the finalised drawing for pipeline routing.
Equal Tee
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-
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100 mm dia
3
-
1418
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Erecting temporary mobile fire screen wall around the place where hot works is carried out using GI sheets or non-flammable asbestos sheets. Payment will be made for total area of sheets provided. The screen needs to be moved from place to place at no extra cost.
32
-
1752
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Installation of IOCL supplied Remote operated High volume Long Range Water Monitors including the following :
(a) Erection of Motors
(b) Fixing of Proximity sensors
(c) Erection of MOV Gate valve
(d) Erection of Remote Control Panel
(e) Fixing of Control & Junction Box
(f) Laying of power cable from Control Panel to HVLR Motors
(g) Laying of Control cable from Remote Control Panel to HVLR Signal Junction Box
(h) Laying of Signal cable from Remote Control Panel to HVLR Signal Junction Box
(i) Supply and Fixing of cable tray from Remote Control Panel to HVLR Junction Box
(j) Glanding & termination of power , control & signal cables
(k) Installation of Gaskets & stud bolts. as directed by IOCL or EIC
(l) Making the stub connection with necessary reinforcement pad as applicable,
(m) Suppiled foam container for HVLRM including erecting the same with necessary CC support as per specification and direction of site incharge.
(n) Installation of suppiled Jet Ratio Control Pump(JRCP) for HVLRM including erecting the same with necessary CC support as per specification and direction of site incharge.
Note:
a)The job also include the MS fabricated working platform wherever required without any extra cost.
b) Power supply distribution for MOV's and other equipments are taken from single point power supply (provided by client near by Control Room) to desired loaction shall be in the vendor's
1000 / 2000 / 4000 GPM REMOTE HVLR MONITORS
2
-
37691
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Installation of suppiled control panel assembly with necessary canopy of the HVLRM including supply and erecting the same on ISA 65 x 6 including necessary CC support pillars, painting as per IOCL specifications and directions of site in charge.
2
-
7538
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PART C : CIVIL WORK
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-
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Earth work in excavation by mechanical means (Hydraulic excavator) / manual means over areas (exceeding 30 cm in depth, 1.5m in width as well as 10 sqm on plan) including taking out and disposal of excavated earth within or outside site to unobjectionable place and lift upto 1.5m, as directed by Engineer-in-charge. Disposed earth to be levelled and neatly dressed. Extra for levelling & neatly dressing of disposed soil completely to be paid separately as per item no. MPLCN00600
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-
-
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i) All kinds of Soil
60
-
162.32
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Supplying and filling in plinth with sand within specified grading zone of fine aggregates specified in table 3.1, clause 3.1.3 of attached specifications under floors, etc. in layers not exceeding 20cm in depth, each deposited layer to be compacted by ramming including watering, consolidating and dressing complete.
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-
-
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i) Local Fine Sand within grading zone I
20
-
1892.58
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Providing and laying in position cement concrete of specified grade excluding cost of centering & shuttering. All work up to plinth level:
-
-
-
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iii) 1:2:4(1 Cement : 2 Coarse Sand :4 Graded stone aggregate of 20mm)
20
-
6059.58
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v) 1:3:6(1 Cement : 3 Coarse Sand : 6 Graded stone aggregate of 20mm)
5
-
5586.94
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Centering and shuttering including strutting, propping etc. and removal of form work for:
-
-
-
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i) Foundations,footings,bases of column
100
-
254.26
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Providing and laying in positionspecified grade of reinforced cementconcrete excluding the cost of centering, shuttering, finishingand reinforcement - All work up to plinth level
-
-
-
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ii) RCC 1 Cement :1½ Coarse Sand: 3 Graded Stone aggregate 20 mm
10
-
6889.39
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Supply of Steel reinforcement for R.C.C. including straightening,cutting, bending, placing in position and binding all complete at alllevels
-
-
-
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ii) Thermo Mechanically Treated Bars of Fe- 500D grade or more, conforming to IS1786
1200
-
74.53
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Structural steel work in built up sections/ framed work in gratings, frames, guard bar, ladder, railings, brackets, gates and similar works including cutting,hoisting,fixing in position & applying a priming coat of approved steel primer etc. as required.
4000
-
116.94
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Structural steel work riveted,bolted or welded in built up sections, trusses & framed work, including cutting, hoisting, fixing in position and applying a priming coat of approved steel primer all complete:
2000
-
90.82
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Painting with synthetic enamel paint of approved brand and manufactureof required colour to give an even shade with two or more coats over anunder coat of suitable shade with ordinary paint of approved brand andmanufacture.
500
-
158.13
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Demolishing cement concrete manually/ by mechanical means including disposal of material outside premises at an unobjectionable place as per direction of Engineer-in-charge.
-
-
-
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i) 1:3:6 or richer mix (i/c equivalent design mix)
5
-
1550.86
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Demolishing R.C.C. work manually/ by mechanical means including stacking of steel bars & disposal of unserviceable material outside site to an unobjectionable place as/ direction of Engineer-in-charge
10
-
2262.5
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