Central Coalfields Limited Tender

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Central Coalfields Limited - CCL Tender

Works
Machinery and Tools
Eprocure
Opening Date1 Nov 2024
Closing Date13 Nov 2024
Tender Amount₹ 12,03,845 
Notes
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Costs

Description

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BOQ Items

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Bearing block dust seal new making & changing for dust seal.

4

3892

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Bearing distance cut new ring making as per required size for adjusting of bearing.

4

3893

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Key new making for “14T” sprocket & duplex sprocket

4

3894

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Double row roller bearing No- 23034CK new provide & fixing.

2

3895

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Both end bearing greasing

1

3896

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Re-assembling all components of drive shaft as “14 T” sprockets by hydraulic press machine & setting of bearings blocks.

1

3897

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Drive shaft assembly setting, commissioning with crusher body & trail run testing at siding F/B site with the help of gas cutting & welding.

1

3898

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Part B : Chain conveyor tail end shaft assembly of Elecon make F/B

1

3899

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Dismantling of all components from tail end assembly as “14 teeth” segment sprocket – 02 nos.

1

3900

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EN-24 steel shaft new making and size with bearing & sprocket seats, key ways

1

3901

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Sealing collar new making & changing of bearing blocks for dust seal of both sides.

4

3902

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Double row spherical bearing roller new provide No. 23034CK providing & fixing.

2

3903

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Bearing distance cut new ring making as per required size for adjusting of bearing.

4

3904

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Both end bearing greasing.

1

3905

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Repairing of bearing block sealing collar seat by grinding & shaping.

2

3906

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Tail end sprocket damaged & worn out tooth’s repairing by its height increasing, width increasing, hard facing & also sizing as per required of conveyor chain links.

28

3907

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Re-assembling all components of tail end as 14 teeth sprocket by hydraulic press machine & setting of bearing, sleeves & blocks.

1

3908

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Tail end shaft assembly setting, commissioning with crusher body & trail run testing at siding at siding F/B site with the help of gas cutting & welding.

1

3909

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Part C: Primary crusher drum roll assembly of ELECON make feeder Breaker

1

3910

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Dismantling of crusher drum C.R. Wall tana rods, support plates, bearing blocks, dust triple seals, side plate, safety coupling, C.R, wall cover, block bolts, drive end motor, main drive gear box complete assembly for removing & shifting of drum roll for changing of damaged bearings with help of gas cutting, welding pulling, pushing with skilled fitter & labour at site.

1

3911

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Lifting of crusher roll (weight 5.5 MT) manually with the help of hyd. Jacks, screw jacks system & providing proper supporting for drawing out the damaged bearing block.

1

3912

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Damaged & worn out DE & NDE main bearing removing by pulling with the help of gas cutting.

2

3913

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Drum roll shaft damaged and worn out bearing seat repairing by full round metal filling by steel welding method & roundness grinding & shaping as required and polishing by failing & amri paper with the help of flexible grinding machine at site.

2

3914

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C.S triple seat repairing by its I.D full round welding and machining, groove cutting as per drum roll shaft size for dust sealing of bearing.

4

3915

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Bearing sleeve new with check nut and lock washer for above 23048K bearing size

2

3916

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Double row roller bearing 23048K MB C3 new providing.

2

3917

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Bearing adjust cut ring new making for 23048K bearing & block

4

3918

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DE & NDE bearing fitting and setting in shaft at site with misalign drum roll re-alignment & balancing by water level as required including setting dust triple seal of bearing and springs of flexible coupling.

1

3919

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Bearing block lower and upper body bearing seat and dust triple seal seat, shaping & cheeps cleaning by grinding as required and its greasing, point checking, cleaning, tapping, grooving.

2

3920

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Both end main flexible coupling, triple seal, drum roll shaft cleaning and after repairing greasing of bearing and springs of flexible coupling.

1

3921

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Drum roll-shaft damaged and worn out drive coupling seat repairing by full round metal filling by steel welding method & roundness grinding & shaping as required and polishing by falling & amri paper with the help of flexible grinding machine at site.

1

3922

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Re-assembling of bearing blocks, side cover, top cover, support plate, tana rods, safety coupling, main drive gear box, drive motor, block bolts, nut & bolts gear box & motor stopper with the help of gas set, cutting equipment, welding m/c, skilled fitter and labour at site.

1

3923

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Trail run testing & proper checking

1

3924

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Part: D Changing of Pan Plate of Elecon

1

3925

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Changing of worn out drive pan of chain conveyor of size 52" X 18" Removing old plate: (10" + 10") X 2 +52" = 92" New plate cutting: 52" +52"+18"+18"= 140"

232

3926

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Above welding: 18"+18"+52" X 2 layer = 176"

176

3927

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Changing of worn out sliding pan of chain conveyor of size 52" X 48" Removing old plate: (30" + 36") X 2 times = 132" New plate cutting: 52" +52"+48"+48"=200"

332

3928

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Above welding: (30"+36") X 2 layer = 132"

132

3929

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Changing of breaker pan of chain conveyor of 30mm thickness of 80" X 52" size Removing old plate : 80" + 80" +52" +52" = 264" X 2 times = 528" New plate cutting along with V making = 80"+80"+52"+52" = 264" + (52"+52") = 368"

886

3930

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Welding= 264" X 2 layer = 528"

528

3931

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Changing of standard pan of chain conveyor of 20mm thickness of 62" X 52" size X 4 nos Old plate cutting: 62" +62"+52"+52" = 228" X 4 nos = 912" New plate cutting with V making = 912" + (52"X8) = 1328"

2240

3932

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Above welding: 912" X 2 layer = 1824"

1824

3933

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Welding of chassis channel and joist for support of complete pan assembly Joist: 250 mm X 125 mm (10 nos) = 19" X 20 nos= 380" Channel: 250 mm X 80 mm (10 nos)= 16" X 20 nos= 320 "

700

3934

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New joist cutting 5 nos: 250 mm X 125 mm= 19" X 5 nos X 2 times= 380"

380

3935

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Changing of worn out hopper wall for primary crusher unit 62" X 36" (8 nos) = 1568", 80" X 36" (2 nos) = 464", 38" X 36" (2 nos) = 296" Cutting: 2328"

2328

3936

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Welding: 2328" X 2 layer= 4656"

4656

3937

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Changing of worn out reatining wall: Old plate cutting: 96" X 6" x 2nos = 792" New plate cutting: 96" X 6" x 2nos = 792"

1584

3938

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Part E: Repairing of Discharge chute

1

3939

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Plate cutting from scrap dumper dala for replacement of damaged & worn out plate hopper, discharge chute, chute receiving chute etc where required. a. Gas cutting work in above job 1. 90’’ long X 72’’ width X 2 no= 648 2. 48’’ long X 24’’ width X 2 no X 2 side = 576

1224

3940

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b. Welding of discharge chute plate with low hydrogen jointing electrode -101 " X 68", 240" X 60" and 68" X 21"

1057

3941

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Crusher roll cover plate worn out plate cutting and size new plate cutting, fixing with angle and welding etc. a. Gas cutting work in above job

890

3942

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b. Welding work in above job

445

3943

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Bend flight assembly straightening with the help of hydraulic jack.

15

3944

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Part F: Repairing of receiving chute

1

3945

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Welding of receiving chute plate with low hydrogen jointing electrode - 20' X 6' - 2 nos

1656

3946

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Cutting of old plates

576

3947

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Total impact of GST for the purpose of CTC

1

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