Military Engineer Services Tender

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Military Engineer Services - MES Tender

Works
Electrical and Electronics
Eprocure
Opening Date7 Jan 2025
Closing Date28 Jan 2025
Tender Amount₹ 25,00,000 
Notes
Download

Costs

Summary

Ge/smb/t-62/2024-25 Repair Maint Improvement Of Voltage Stabiizer Bus Bar Lt Panels And Junction Box At Mil Stn Samba

Description

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BOQ Items

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DO_NOT_SHOW

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All as per Item No 3 above but for the capacity of 50 KVA to 75 KVA

3

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Draining out the transformer oil complete quantity of voltage stabilizer of any make, capacity from 100 KVA to 250 KVA and to keep the same in safe containers dismantling all the parts of voltage stabilizer with the help of hand operated crane or other suitable mean, re-fixing the all parts and assembling with the help of hand operated crane or by other suitable means, re-filing the existing drain out transformer oil and testing the voltage stabilizer complete all as specified and directed. Note:- Spare parts shall be measured & paid separately as supply only item.

5

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All as per Item No 5 above but for the capacity of 50 KVA to 75 KVA

3

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M&L for re-winding of stabilizer coils of any type/make with superior quality super enamelled copper winding wire of suitable gauge and number of turns alongwith allied materials such as cork sheet, fibre glass insulation/paper isulation cotton, empire tape and woodeen blocks, bolts, nuts and washers, soldering and other packing materials complete after re-winding done heat treatment at the workshop furnace of complete core before and after re-assembly of coil into limps after rewinding of stabilizer any make or capacity, model complete all as specified and directed.

150

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Supply only the following spare parts of voltage stabilizer capacity 200 KVA to 250 KVA as per existing model:- Electronic printed circuit board of solid state including ICs, regulators, condensors, triac, transistors complete all as specified and directed.

1

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Circuit control/trigger transformer complete all as specified and directed.

2

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Main terminal block complete all as specified and directed.

2

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Dimmer complete all as specified and directed.

2

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Choke coils complete all as specified and directed.

2

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Carbon brush.complete all as specified and directed.

2

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Spacer for Dimmer coils complete all as specified and directed.

2

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Resistance capacitance net work complete all as specified and directed.

2

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Input switch to stop over running of dimmer start motor complete all as specified and directed.

2

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Servo motor with 20 Kg.cm torque complete all as specified and directed.

2

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Driving gear complete all as specified and directed.

2

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Bearing for dimmer coils complete all as specified and directed.

2

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Terminal connections brass rod with bush complete all as specified and directed.

2

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Protection alarm circuitcomplete all as specified and directed.

2

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input/output indicating lamp complete all as specified and directed.

2

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Supply only the following spare parts of voltage stabilizer capacity 100 KVA to 160 KVA as per existing model:- Electronic printed circuit board of solid state including ICs, regulators, condensors, triac, transistors complete complete all as specified and directed.

2

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Circuit control/trigger transformer complete all as specified and directed.

2

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Main terminal block complete all as specified and directed.

2

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Dimmer.

2

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Choke coils.

2

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Carbon brush.

4

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Spacer for Dimmer coils.

4

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Dimmer coils terminals.

4

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Input switch to stop over running of dimmer start motor.

2

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Servo motor with 10 Kg.cm torque.

2

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Driving gear.

2

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Bearing for dimmer coils.

2

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Terminal connections brass rod with bush.

2

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Protection alarm circuit.

2

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input/output indicating lamp

2

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Supply only the following spare parts of voltage stabilizer capacity 50 KVA to 75 KVA as per existing model:- Electronic printed circuit board of solid state including ICs, regulators, condensors, triac, transistors complete all as specified and directed.

3

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Circuit control/trigger transformer.

3

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Main terminal block.

3

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Dimmer.

3

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Choke coils.

3

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Carbon brush.

6

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Spacer for Dimmer coils.

6

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Dimmer coils terminals.

6

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Input switch to stop over running of dimmer start motor.

6

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Servo motor with 10 Kg.cm torque.

2

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Driving gear.

4

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Bearing for dimmer coils.

4

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Terminal connections brass rod with bush.

4

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Protection alarm circuit.

4

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input/output indicating lamp

2

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Supply & toping up of new transformer oil (in sealed barrel) having dielectric strength 40KV at 2.5mm gap after initial dehydration complete complete all as specified and directed.

800

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S&F in replacement of ONLOAD changeover switch, 4 pole, 415 volts, 50 Hz, 200 Amps in sheet steel enclosure complete including making of electrical connection complete all as specified and directed.

1

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S&F in replacement of ONLOAD changeover switch, 4 pole, 415 volts, 50 Hz, 100 Amps, sheet steel enclosure complete including making of electrical connection complete all as specified and directed.

2

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S&F in replacement of ONLOAD changeover switch, 4 pole, 415 volts, 50 Hz, 63 Amps, sheet steel enclosure complete including making of electrical connection complete all as specified and directed.

1

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S&F in replacement of switch fuse disconector switch, 4 pole, 415 volts, 50 Hz, 320 Amps suitable for Cylindrical / DIN fuse-link in sheet steel enclosure complete including making of electrical connection complete all as specified and directed.

2

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S&F in replacement of switch fuse disconector switch, 4 pole, 415 volts, 50 Hz, 200 Amps in sheet steel enclosure complete including making of electrical connection complete all as specified and directed.

2

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S&F in replacement of switch fuse disconector switch, 4 pole, 415 volts, 50 Hz, 100 Amps in sheet steel enclosure complete including making of electrical connection complete all as specified and directed.

2

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Material and Labor for Design, supply, Fabrication, Installation, testing and Commissioning factory made, LT panel board, Out door type, totally enclosed, dust and vermin proofm suitably ventilated, floor mounted, 415 volts, 3 phase and neutral, 50 hz, AC supply system, fully compartmentalised, both side open able, made out of 3.15 mm thick CRCA sheet steel, protection of enclosure IP-54 as per IS : 2147 of 1962 with pre-treatment and powder coated of approved colour including suitable frame work / support made out of suitable size of angle iron / flat iron, front opening type with provision for cable entry, with proper ferrule and cable glands, internal wiring with PVC insulated multi stranded copper conductor FRLS control cable of adequate size (minimum 1.5 sqmm 4 core), CT for all incoming and outgoing MCCBs as per switchgear capacity CT ratio recommended by CPRI including required civil works/anchoring bolts for fixing, PCC foundation 1: 3:6 type C-2 using 40 mm graded stone as in foundation filling mass concreting et etc with and including following all as specified and directed : - (a) Busbarchamber : Electrically grade copper shrouded bus bar of capacity equal to 1.5 times of rated incoming control switch gear including interconnection same size of all switch gears , fixed on DMC insulators and provision of extension. The scope of the work also includes supply and fixing the following:- INCOMING:- (I) MCCB 200 Amps, 36 kA rupturing capacity, 4 pole, 415 Volts, 50 Hz, Adjustable thermal Fixed magnetic release type including suitable size of space spreader - 01 No. (ii) Multifunction meter = 01 set. (iiI) Phase Indication lamps (RYB), LED type - 01 No (set of three).

1

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OUTGOING:- (i) MCCB 160 Amps, 25 kA rupturing capacity, 3 pole, 415 Volts, 50 Hz AC, Adjustable thermal Fixed magnetic release type connected through solid busbar of suitable size in both incoming & outgoing side - 01 No. ii) MCCB 63 Amps, 16 kA rupturing capacity, 3 pole, 415 Volts, 50 Hz AC, Adjustable thermal Fixed magnetic release type connected through solid busbar of suitable size in both incoming & outgoing side - 02 Nos. (iii) Multifunction meter- 03 Nos (iv) LED indicator set of three -03 Nos

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Note:-(i) CPRI Certification Degree of protection IP-54 (should have IEC:61439-1-2 & IEC:60529 tests). (ii) CPRI certificates short circuit with stand strength should be 50 KA RMS for 1 sec with initial peak of 105 KA. (iii) CPRI certification rated current for short circuit not less than 5000A. (iv) All the electrical switch gear like MCCBs, MCBs should be of same make, (v) Drawing of panel board should be submitted by contracotr for got approved from GE (samba) before fabrication. (vi) Panel board should be fully compartmentalized in accordance to form 4 b of IEC 61439-1-2.

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M & L for earthing complete with galvanized steel earth plate electrode 600x600x6mm thick buried in ground vertical to a depth not less than 2.25 mtrs deep below ground level with top edge of plate not less than 1.5 mtr below normal ground level connected to galvanized GI earth lead wire of size 4.0 mm dia and 15 mm dia bore light grade GI protection pipe for earth strip and GI watering pipe 20 mm dia medium grade from the top edge of earth plate fixed with deep cut on one end of pipe and fix from earth plate up to one feet above ground level of other end and plugged watering pipe at top with MS cap and grouted in PCC 1:2:4 of size 30 X 30 X 30 CM etc and 15 CM alternate layer of charcoal and salt around all sides of earth plate all as shown in electric plate no 3 of SSR part I of 2009 complete all as specified and directed

6

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M&L for plate earthing complete with galvanized mild steel plate electrode 60 cm x 60 cm x 6 mm thick buried directly in ground vertically (in earth pit not less than 2.25 meter deep below ground level) with the top edge of earth plate at a depth not less than 1.5 meter below normal ground level, the earth electrode surrounded by adequate quantity of charcoal dust and salt to a packed thickness of 15 cm on all sides and including GI strip 32x6 mm bolted (with GI nuts, bolts & check nuts) and riveted to earth (Plate) electrode at one end and connected to main switch board /panel/ test point at the other including watering GI pipe (medium grade) 20 mm bore from bottom of earth pit to top of electrode and 40 mm GI pipe light grade for earth strip protection complete with earth pit in PCC 1:2:4 type B0 using 12 mm graded crushed stone aggregate, RCC cover, funnel, wire mesh including necessary excavation and earth work in any type of soil, returning filling in and removal of surplus soil complete all as specified and directed.

8

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Labour only for restringing of overhead ACSR conductor of any size of 4 wire and 2 wire on pole after disconnecting all jumper connection & binding of insulators and including rejointing all connections and insulators, jumper binding with aluminium conductorcomplete all as specified and directed . Note : (i) Pole to pole distance will be measured as one span (ii) In Pole to Pole 4 wire and if found 2 wire each conductor measured as one span.

400

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S&F in replacement rigid PVC line separator suitable for 2 wire, made from high grade PVC material, rigid PVC Spacer, distance betwen phase to phase 300mm, suitable for use with 1100 volts grade complete all as specified and directed.

25

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S&F in replacement rigid PVC line separator suitable for 3 wire, made from high grade PVC material, rigid PVC Spacer, distance betwen phase to phase 600mm, suitable for use with 1100 volts grade complete all as specified and directed.

28

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S&F in replacement rigid PVC line separator suitable for 4 wire, made from high grade PVC material, rigid PVC Spacer, distance betwen phase to phase 900mm, suitable for use with 1100 volts grade. Make- Shree Balaji Power Plast/Goyal Power Plast/Jaipuria brothers

20

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Dismantling unserviceable LT panel of any size from the site and removing existing concrete block complete all as specified and directed

3

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Taking out unserviceable / serviceable cable /UG cable of any size upto 120 Sqmm carefully from trenches/poles/ducts/LT panels, at different locations complete all as specified and directed.

960

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Supply and laying , fixing or passing through pipe, laid in trenches or fixed to pole/wall or fixed to LT panel board, insulated, armoured heavy duty electric cable with aluminium conductor, XLPE , 1100 volts grade, cross-sectional area of size 120 Sqmm sqmm 3.5 core and during connecting use suitable size of Aluminium lugs and the lugs should be crimpped with crimmping tools and connect properly with out any loose connection , complete all as specified and directed.

150

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All as per item No. 27 here-in-before but 70 sqmm 3.5 core complete all as specified and directed.

150

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All as per item No. 27 here-in-before but 150 sqmm 3.5 core complete all as specified and directed.

150

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All as per item No. 27 here-in-before but 35 sqmm 3.5 core complete all as specified and directed.

250

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All as per item No. 27 here-in-before but 25 sqmm 3.5 core complete all as specified and directed.

300

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All as per item No. 27 here-in-before but 16 sqmm 4 core complete all as specified and directed.

200

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Excavation in trenches in any type of soil and n.exc 1.5 m wide and n.exc 1.5 m in depth for ,laying under ground electric cable and GI tubing (where provided for protection of cables), stay and getting out, trimming the sides, forming bottom surface to required level in any type of soil complete all specified and directed.

259.2

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Returning, filling in, any type of soil including spreading, leveling, watering and well ramming in layers n.exc 250mm thick, in any tupe of soil complete all as specified and directed.

149.58

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Removing excavated material (surplus soil) to a distance not exceeding 50m and depositing where directed at a level n.exc 1.5 m above the starting point, complete all as specified and directed.

109.62

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M&L for sand cushioning for under ground cable with layer of fine river dry sand 80 mm thick before laying of cable and 150 mm thick after laying of cable in trenches complete all as specified and directed. Note:- Punned (consolidated ) thicness of sand will be measured and paid.

77.76

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Material and labour for cable protection with sub class ‘B’ bricks old size, laid dry, flat over sand cushining of cable, perpendicular across the cable in trenches complete all as specified and directed.

7680

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Taking down unserviceable Pin and shackle insulators from existing pole complete all as specified and directed.

50

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S&F pin type, porcelain, vitreous, brown, including one galvanised mild steel spindle, two galvanised iron washer and one galvanised iron nut, 100mm height and 65 mm dia for 1100 volts grade complete all as specified and directed.

25

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S&F shackle type,porcelian vitreous white, brown or green insulator including galvanised mild steel straps 31 x 3 mm , washers, insulators bolts of size 12 mm ,washer and nuts of size 75 mm height and 90 mm dia for 1100 Volts grade complete all as specified and directed.

25

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M&L for road cutting for laying cable and through GI Pipe of suitable size making good with PCC 1:3:6 type C-2 (using 40 mm graded stone aggregate) of 150mm X 100mm inrespect of width and thickness complete all as specified and directed. Note: GI pipe should be deemed to be included in the quoted rate.

50

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Supply and fixingin repair GI tubing light grade 50mm bore, light grade as in sleeving etc laid in trenches/pole post/under culvert/under load etc for cable protection complete all as specified and directed.

50

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M&L for trimming of branches of trees touching LT electric over head line and making clear about 3 mtr in radius by climbing up tree or by providing ladder, at a height of 9 mtr and above and carrying and depositing where directed not exceeding 50 mtr. Note : (i) Necessary T & P items arrange by contractor. (ii) While cutting the tree branches the fallen branch damaged the contactor, insulator, pole the contractor should be replaced the said items without any extra cost. If contrctor failed to rectify the complaint withing 4 hours of time period the penalty of Rs 10000 imposed per hour till rectify (iii) Cutting of tree consider in each span only not no of tree in one span have 10 trees it cnsider only one span.

500

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M & L for jointing the LT cable with Cold straight through joint, by disconnecting the cable ends, removing the damaged portions of cable, by suitable means, joining by ferrules etc and testing for LT 1100 V cable of size 3.5/4 core 25-50 Sqmm complete all as specified and directed. Note: Necessary earth work Excavation, Returning & Refilling, Removal and laying existing bricks if found on site all rate included on the quoted rate.

3

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M & L for jointing the LT cable with Cold straight through joint, by disconnecting the cable ends, removing the damaged portions of cable, by suitable means, joining by ferrules etc and testing for LT 1100 V cable of size 3.5/4 core 240-120 Sqmm complete all as specified and directed. Note: Necessary earth work Excavation, Returning & Refilling, Removal and laying existing bricks if found on site all rate included on the quoted rate.

5

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M & L for jointing the LT cable with Cold straight through joint, by disconnecting the cable ends, removing the damaged portions of cable, by suitable means, joining by ferrules etc and testing for LT 1100 V cable of size 3.5/4 core 70-95 Sqmm complete all as specified and directed. Note: Necessary earth work Excavation, Returning & Refilling, Removal and laying existing bricks if found on site all rate included on the quoted rate.

5

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M&L for cleaning of MES electric supply installations/campus inside Transformer chain linking fencing and from outer area of chain link fenicing i.e distance from fencing from 2 Mtrs distance by surface dressing or trimming of natural ground to remove small unequalities not exc 15 cm deep (including removing vegetation/ shrubs/brush wood/under growth) and carrying away the rubbish to a distance of not exc 50 mtr away complete at an interval of every month for the various sub stations under GE Samba area and Dayalchak

3000

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Material and Labor for Design, supply, Fabrication, Installation, testing and Commissioning factory made, LT panel board, Out door type, totally enclosed, dust and vermin proofm suitably ventilated, floor mounted, 415 volts, 3 phase and neutral, 50 hz, AC supply system, fully compartmentalised, both side open able, made out of 3.15 mm thick CRCA sheet steel, protection of enclosure IP-54 as per IS : 2147 of 1962 with pre-treatment and powder coated of approved colour including suitable frame work / support made out of suitable size of angle iron / flat iron, front opening type with provision for cable entry, with proper ferrule and cable glands, internal wiring with PVC insulated multi stranded copper conductor FRLS control cable of adequate size (minimum 1.5 sqmm 4 core), CT for all incoming and outgoing MCCBs as per switchgear capacity CT ratio recommended by CPRI including required civil works/anchoring bolts for fixing, PCC foundation 1: 3:6 type C-2 using 40 mm graded stone as in foundation filling mass concreting et etc with and including following all as specified and directed : - (a) Busbarchamber : Electrically grade copper shrouded bus bar of capacity equal to 1.5 times of rated incoming control switch gear including interconnection same size of all switch gears , fixed on DMC insulators and provision of extension.

2

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INCOMER : (i) MCCB 250 Amps, 415Volts, 4 pole 50 Hz, 36 KA with adjustable ,microproseccsor release in built instantaneous protection, Ics = 100%=Icu(1 sec) complete including phase spreaderall as specified and directed. 01 Nos. (ii) Multifunction meter = 01 set. (ii) Phase Indication lamps (RYB), LED type - 01 No (set of three).

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Outgoing : (a) (i) MCCB 160 Amps, 415Volts, 4 pole 50 Hz, 25 KA with adjustable thermal magnetic release, in built instantaneous protection, Ics = 100%=Icu(1 sec) complete including phase spreader all as specified and directed- 02 Nos (ii) MCCB 63 Amps, 415Volts, 4 pole 50 Hz, 16 KA with adjustable thermal magnetic release, in built instantaneous protection, Ics = 100%=Icu(1 sec) complete including phase spreaderall as specified and directed - 01 No. (iii) Multifunction meter- 03 Nos (iv) LED indicator set of three -03 Nos

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(i) CPRI Certification Degree of protection IP-54 (should have IEC:61439-1-2 & IEC:60529 tests). (ii) CPRI certificates short circuit with stand strength should be 50 KA RMS for 1 sec with initial peak of 105 KA. (iii) CPRI certification rated current for short circuit not less than 5000A. (iv) All the electrical switch gear like MCCBs, MCBs should be of same make, (v) Drawing of panel board should be submitted by contracotr for got approved from GE (samba) before fabrication. (vi) Panel board should be fully compartmentalized in accordance to form 4 b of IEC 61439-1-2.

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Labour only for repairing of existing LT panel Indoor/Outdoor installed at Samba Military Area, Dayalchak, Galak area for following work:- (i) To take proper shutdown from MES duty person after shutdown disconnect incoming and outgoing LT cables of various size at site. (ii) To sleeve the LT cable insulation and using required size of Aluminium lugs and crimmping with crimpping tools and proper connection on existing MCCB or new MCCB. (iii) To remove unserviceable Volt/Ammeter and fix new ammeter as per existing size if size not fitted properly make cutting as required level for new meters and proper connection through existing control cables or if new control cable required use new control cable as per existing size. (iv) To remove burnt MCCB on existing panel and fix new existing capacity MCCBs with spreader and making connection as per existing or as directed by Engr-in-Charge. (v) To weld the door with gas welding and replace the hinges if found unservicealbe. (vi) To replace the phase indicator lamp and required control wiring. (vii) To replace unserviceable CTs of capacity 5 to 800 Amps. Note: (i) The payment for replacing of Volt meter , Ammeter , Indicating lamp, voltage /current selector switch , Aluminium lugs, CTs are paid as supply only item on relevant schedule of CA. (ii) To weld door , replace control wiring, maintence work like sleeve cable, crimmping cost included on the quoted rate. (iii) After completion of work testing the cable and charge the line and reconnecting the cable deemed to be included on the quoted rate. (iv) The payment for replace MCCBs above 125 Amps are measured as S & F item of relavant of CA item upto 125 Amps measured as supply only item of schedule.

5

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Supply only indicating lamp Red, Yellow, Blue of reputed make.

15

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Supply only Volt meter of type 0-500 Volts, 50 hz, 415 Volts

5

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Supply only Ammeter of type 0-500 Amps, 50 hz, 415 Volts

5

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Supply only CT of capacity 5-800 Amps as per current amps complete all as specified and directed.

5

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Supply only voltage selector switch assembly

5

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Supply only Current selector switch assembly

5

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Supply only Aluminum lugs 185 Sqmm

10

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Supply only Aluminum lugs 120 Sqmm

10

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Supply only Aluminum lugs 95 Sqmm

10

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Supply only Aluminum lugs 70 Sqmm

10

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Supply only Aluminum lugs 50 Sqmm

20

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Supply only Aluminum lugs 35 Sqmm

30

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Supply only Aluminum lugs 25 Sqmm

35

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Supply only Aluminum lugs 16 Sqmm

30

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Supply only Aluminum lugs 10 Sqmm

20

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Suuply only Aluminum lugs 6 sqmm

20

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S & F in repair and replacement of Solar two in one (semi integrat) LED street lights 24 Watt with aluminium housing, weather proof IP 66125 lm/watt efficiacy, 75Wp solar module of solar PV panel poly crystalline , inbuilt 36 Ah solar battery 12.8 V, LiFEPo4 battery with BMS , dimming and charging controller of MPPT Integral charge controller of electronic efficiency90% (Inbuilt into the street light), PIR sensor, 5500 -6500 K, short circit protection, reverse polarity protection and prevent reverse discharge battery, overcharge/deep charge protection complete all as specified and directed. Note: The lights should be fix on existing pole of height miniumu pole 09 Mtrs long and required clamp, nut, bolts, washers included to on the quoted rate.

15

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Supply only MCCB 63 Amps 4 pole , 50 Hz, 415 Volts, adjustable type of breaking capacity 16 KA on existing panel as per existing type of Frame complete all as specified and directed.

3

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Supply only MCCB 100 Amps 4 pole , 50 Hz, 415 Volts, adjustable type of breaking capacity 16 KA on existing panel as per existing type of Frame complete all as specified and directed.

3

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Supply only MCCB 125 Amps 4 pole , 50 Hz, 415 Volts, adjustable type of breaking capacity 16 KA on existing panel as per existing type of Frame complete all as specified and directed.

6

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S & F in repair and replacement of MCCB 160 Amps 4 pole , 50 Hz, 415 Volts, adjustable type of breaking capacity 36 KA on existing panel as per existing type of Frame complete all as specified and directed.

4

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S & F in repair and replacement of MCCB 200 Amps 4 pole , 50 Hz, 415 Volts, adjustable type of breaking capacity 36 KA on existing panel as per existing type of Frame complete all as specified and directed.

2

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S & F in repair and replacement of MCCB 250 Amps 4 pole , 50 Hz, 415 Volts, adjustable type of breaking capacity 36 KA on existing panel as per existing type of Frame complete all as specified and directed.

2

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Supply, installing, testing and commissioning in replacement Busbar box with factory fabricated prewired bus bar of appropriate size out door dust vermin proof, made out of 3.15 mm thick CRCA sheet with front openable shutters, powder coated externally and internally, having locking arangement and mounted on 50x50x6mm angle iron frame/legs with four legs 45cm high , embedded in PCC (1:4:8) having aluminum bus bar 200 A for three phase and neutral complete all as specified and directed.

5

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Note:- The contract sum arrived after deduction of amount of Sch of credit as listed in tender Documents.

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