Military Engineer Services Tender

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Military Engineer Services - MES Tender

Works
Electrical and Electronics
Solar Installation and Products
Electrical Works
Eprocure
Opening Date20 Nov 2024
Closing Soon23 Dec 2024
Tender Amount₹ 45,00,000 
Notes
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Costs

Description

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BOQ Items

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DG set of capacity above 250 KVA and up to 500 KVA.

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Taking out the existing battery of DG set and supply & fix of unserviceable/faulty lead acid Battery of capacity 150 AH, 12V including connecting to DG set, complete all as specified and directed by Engr-in-Charge. Make:- EXIDE

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All as per serial item No 2.00 here-in-before but of 180 AH, 12V including connecting to DG set, complete all as specified and directed by Engr-in-Charge. Make:- EXIDE

4

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Renewal/ repairs/supply of unserviceable automatic voltage regulator (AVR) upto 125 KVA DG set including all spares, testing, complete all as specified and directed by Engr-in-Charge. Make:- As per OEM approved make.

4

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Renewal/ repairs/supply of unserviceable automatic voltage regulator (AVR) above 125KVA and upto 500 KVA DG set including all spares, testing, complete all as specified and directed by Engr-in-Charge. Make:- As per OEM approved make.

3

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Dismantling of exhaust pipe of the DG set 63 KVA to 500 KVA capacity by unscrewnuts and bolts and taking down the pipe with muffler, cleaning the silencer,welding works if required ,painting and fixing the same in its original position, complete all as specified and directed by Engr-in-Charge .

2

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Disconnecting all the incoming and outgoing rubber hoses and draining out the water from the choked radiator assembly of the existing make and model and various capacities DG sets and taking down the radiator assembly by unscrewing all mechanical/electrical connections from the existing mounting, transporting the same to civil workshop for carrying out servicing, opening the top and bottom covers of radiator assembly, cleaning thoroughly the chocked pipe of the radiator by using chemical detergent, lime caustic soda, cotton etc., cleaning of all the deposited sediments in the pipes/tubes including arresting of leakage by means of soldering, brazing and transporting back to site and refixing the same in its original position with suitable size nuts, bolts and washers and Anti vibrating mounting(AVM) pads as required as per OEM recomendation etc., for the DG set of capacity up to 200 KVA, complete all as specified and directed by Engr-in-Charge.

4

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All as per serial item No 7.00 here-in-before but for the DG sets above 200 KVA and up to 500 KVA capacity, complete all as specified and directed by Engr-in-Charge.

2

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Renewal /supply of battery cable leads of copper conductor and with brass lugs terminal, for the 12V, 150/180 /200 AH batteries to self stater as that of existing size and length, complete all as specified and directed by Engr-in-Charge.

3

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Engine oil 15W/40 for toping up upto the required level and service, complete all as specified and directed by Engr-in-Charge. Make :- CASTROL/ INDIAN OIL/ SERVO

1000

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Replacement /supplyof Line Voltage Monitors (LVMS) of existing make of DG set of 200 KVA to 625 KVA capacity listed parameters including testing, complete all as specified and directed by Engr-in-Charge. Make :- OEM recommended

3

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Replacement/supply of Line Voltage Monitors (LVMS) of existing make of DG set capacity up to200 KVA capacity listed parameters including testing, complete all as specified and directed by Engr-in-Charge. Make :- OEM reccommended

3

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Drain out the fuel from the fuel tank of DG set of any size/capacity and keeping it in separate container safely, disconnecting all the fuel lines and other mechanical connections and taking out the fuel tank for cleaning, internally and externally by removing all the accumulated dirt/ sediment, leak testing the tank and welding/ brazing including one coat of synthetic enamel paint, refixing the tank in its original position, replacing the drain plug and PVC pipe, calibrating the fuel tank, refilling the drained out fuel back into the tank and marking of liters in gauge and provision of locking arrangements, complete all as specified and directed by Engr-in-Charge.

30

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Drain out the fuel from the fuel tank of capacity 24 KL Diesel tank and keeping it in separate container safely, disconnecting all the fuel lines and other mechanical connections and taking out the fuel tank for cleaning, internally and externally by removing all the accumulated dirt/ sediment, leak testing the tank.incl two coat of primer and two coat of synthetic enamel paint, refilling the drained out fuel back into the tank and marking of liters in gauge and provision of locking arrangements, complete all as specified and directed by Engr-in-Charge.

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Removing the defective charging dynamo of capacity 12/24 Volt DC any make, model, any capacity and opening it by removing all nuts and bolts, cleaning with necessary cleaning agent and overhauling, lubricating of the rewinding the damaged winding of field coils with super enameled copper wire suitable for same existing size/guage & reconnecting the same, refixing back in original position including making all necessary electrical/mechanical connections, testing and commissioning, complete all as specified and directed by Engr-in-Charge.

2

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Inhibitor corrosion (coolant additive concentrate) required for top up, complete all as specified and directed by Engr-in-Charge.

600

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Supply and topping up of acid mixture suitable for lead acid batteries of 12 volts, complete all as specified and directed by Engr-in-Charge.

100

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Supply and topping up of distilled water suitable for lead acid batteries of 12 volts, complete all as specified directed by Engr-in-Charge.

400

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Supply and fix Battery brass terminal and jelly, complete all as specified and directed by Engr-in-Charge.

80

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Calibration of the U/S Fuel injection pump assy ,Test & commisioning of Fuel injection pump assy after calibration inclusive of injector system for DG set of capacity from 10 KVA to 250 KVA, complete all as specified and directed by Engr-in-Charge.

2

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Repair and replacement of the U/S Fuel injection pump assy install ,Test & commisioning of Fuel injection pump assy inclusive of injector system for following DG set, complete all as specified and directed by Engr-in-Charge. Note :- Calibration shall be performed before erection of FIP.

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10 KVA to 160 KVA

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160 KVA to 500 KVA

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Self starter Motor, 12/24 volts, suitable for existing DG set above 10 KVA to 500 KVA capacity including making all necessary electrical/mechanical connection as per recomendation of OEM of DG Set & dismantling/taking out old unserviceable self starter Motor from existing position, complete all as specified and directed by Engr-in-Charge. Make :- LUCAS or its equivalent make approved by OEM of DG set.

2

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Diesel benjo Hose pipes of 1.0 Meter length with both edges brass clamps of existing model suitable to DG Set of capacity up to 125 KVA including taking down old unserviceable one, complete all as specified and directed by Engr-in-Charge.

4

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Diesel benjo Hose pipes of 1.0 Meter length with both edges brass clamps of existing model suitable to DG Set of capacity above 125KVA up to 625 KVA including taking down old unserviceable one, complete all as specified and directed by Engr-in-Charge.

3

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Repairs to Alternator of following DG Sets, transporting the same to the OEM authorised service center/work shop and carrying out the repairs such as taking out the burnt out winding and rewinding the alternator with copper wire of same guage turns and weight, checking of commentator, brushes complete and refixing the same in its existing position after transporting back to the site and connecting up electric connections with suitable lugs complete and testing, complete all as specified and directed by Engr-in-Charge:- Note: Copper winding material will be measured and paid seperately under relevant Item

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DG Set of capacity 200KVA to 500 KVA.

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Supply only High conductivity copper conductor winding material including necessary insulation material required, complete all as specified and directed by Engr-in-Charge.

65

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Supply and fix new Turbo Charger Assembly(In replacement) duly disconnecting the mechanical and electrical connections from for the following DG sets, opening and thoroughly checking to carry out repairs complete to the Turbo Charger Kit and spares as required at site including any mechanical and reassembling and refixing the new turbo charger assembly to its original position and reconnecting the same including testing, complete all as specified and directed by Engr-in-Charge:-

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DG Sets of capacity up to 200 KVA.

2

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DG Sets of capacity 200 KVA to 500 KVA.

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Dismantling & disconnecting all connection of upper and lower engine, cylinder heads,lines,thrust valve,valve seat inlet and exhaust,main bearing set,inlet valve and exhaust valve,head gasket,CR bearing,hose set,ring set,valve seal,liner O ring,oil seal set,O rings kit,Crank shaft ,Connecting roads,Push roads,Value Guides, Valves seats ,piston assy and all connecting items like ring ,washer,gasket etc from diesel engine and sent to OEM authorised Service center for calibration and repairs by replacing the all above said spares such as cylinder heads,lines,thrust valve,valve seat inlet and exhaust,main bearing set,inlet valve and exhaust valve,head gasket,CR bearing,hose set,ring set,valve seal,liner O ring,oil seal set,O rings kit,Crank shaft ,Connecting roads,Push roads,Value Guides, Valves seats ,piston assy and all connecting items like ring ,washer,gasket etc and re-assembling to its original position with necessary fittings and O rings for the following capacities including testing, complete all as specified and directed by Engr-in-Charge .

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DG Sets of capacity 10 to 250KVA.

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Replacement of microprocessor based control unit suitable to DG set controlls/commands of up to 200 KVA capacity with all listed parameters as per recomendation including testing, complete all as specified and directed by Engr-in-Charge. Note : HMI and other control board and other connected accessories are included in the quoted rate.

8

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Replacement of microprocessor based control unit suitable to DG set controlls/commands of 250 to 500 KVA capacity with all listed parameters as per OEM recommendation including testing, complete all as specified and directed by Engr-in-Charge. Note : HMI and other control board and other connected accessories are included in the quoted rate.

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Replacement of microprocessor based Display unit(HMI) suitable to DG set controlls/commands of 10 KVA to 500 KVA capacity with all listed parameters as per OEM recommendation including testing, complete all as specified and directed by Engr-in-Charge.

5

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Supply and fix Door hinges suitable for existing DG set including removing old un seviceable one, complete all as specified and directed by Engr-in-Charge.

10

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Repair /Replacement and servicing to AMF panel of capacity 100 KVA to 500 KVA from the Circuit system by checking the following parameters for proper functioning using CTC for clear off the carbon deposited on cables/parts links, complete all as specified and directed by Engr-in-Charge a) Checking / fault diagnosis of Isolator ,Battery charger,Auto/Manual selector switch & Current Transformer. b) Checking the Electronic circuit boards with phase indication lamp 220 V. c) Checking the functionality & caliberation of Power Relays (Cranking Relays). d) Checking the Mechanism of isolator module and vcb module e) Checking the Contactor Assembly & PLCs wtih under+ over voltage relay . Note :- Rates of all above mentioned and other spares and Parts including repairs and replace are included in quoted rate.

6

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Supply and fix Copper lugs 120 sqmm to 150 sqmm suitable for 1100 Volt copper cable suitable for existing DG set including removing old unserviceable one, complete all as specified and directed by Engr-in-Charge.

50

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Taking down the U/S primary diesel feeder pump assy from DG set Supply ,install ,Test & commisioning of primary diesel feeder pump assy inclusive of all spare and parts system for DG set 10 KVA to 250 KVA, complete all as specified and directed by Engr-in-Charge Note :- Calibration shall be performed before erection of pump.

2

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Inspection & visit the power house for checking the fault occure in DG set of any capacity ,Rectify the fault at own arrangement and report to JE /Engr in charge after rectifying the fault and proper testing and commissioning of DG. All spare abd parts will be paid and measured separately at site, complete all as specified and directed by Engr-in-Charge.

10

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Taking down the unserviceable Air ternination ,Supply and install Air termination rod, Single Pointed Aluminium rod 12 mm dia and 300mm long, complete all as specified and directed by Engr-in-Charge Note : Necessary PCC foundation for termination rod fixing is inclusive of rate quoted by contractor.

20

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Taking down the unserviceable Air ternination, Supply and install Air termination rod, Single Pointed Copper rod 12 mm dia and 300mm long, complete all as specified and directed by Engr-in-Charge Note : Necessary PCC foundation for termination rod fixing is inclusive of rate quoted by contractor.

20

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Supply and fix Galvanised iron Strip 25x3 mm with saddles and fixing screws etc. for roof conductors and down conductors above ground, complete all as specified and directed by Engr-in-Charge Note : Necessary T&P required for fixing of GI strip is inclusive of rate quoted by contractor.

100

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Taking down the unserviceable Aluminium Strip, Supply and fix Aluminium Strip 25x3.15 mm with saddles and fixing screws etc. for roof conductors and down conductors above ground, complete all as specified and directed by Engr-in-Charge Note : Necessary T&P required for fixing of Aluminium strip is inclusive of rate quoted by contractor.

100

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Taking down the unserviceable Copper strip ,Supply and fix Copper Strip 25x3 mm with saddles and fixing screws etc. for roof conductors and down conductors above ground, complete all as specified and directed by Engr-in-Charge Note : Necessary T&P required for fixing of Copper is inclusive of rate quoted by contractor.

60

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Taking down the unserviceable Earthing, Supply , installation testing & commissioning of maintenance free compound based electrode earthing with following Specifications, complete all as specified and directed by Engr-in-Charge :- a) Type = Copper Bonde Rod b)Material = Low carbon steel core (SAE 1018) c) Length = 3000mm d) Dia of rod = 17mm e) Coating Thickness = 250 microns f) Terminal = U Bolt Clamp or equivalent g) Tolrence in length = ± 20mm h) Tolrence in diameter = ±1.0mm j) Torence in thickness = ±0.03mm k) Current with stand = 10 KA for 1.0 sec and 25 KA peak l) Frequency = 50 Hz m) Back fill compound = BARON ELECTRODITE (ROHS Certification) n) PIT Cover = FRP (or) EPCC o) Granular material resistance = 0.001 Ohm p) Mixer ratio with cement = 3:1 NOTE:- Electrode top terminal shall be sealed permanently packed with conductive concrete and CU bonded strip taken out be terminated on earth test point and equipped terminal.

4

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Supply and fix Ligtning lightining conductor/Protection Rod with following specifications, complete all as specified and directed by Engr-in-Charge :- a) Height of primary terminal = 1000mm b) Diameter of Rod = 22-25 mm c) Tip of Rod = Tapered tip/Sharp Edge d) Scondary Terminal = Shall attached to bowl e) Dimension of Bowl = 125 mm wide x 4mm thick f) Direction = Facing the primary terminal on 4 sides g) Electrolyte = Copper h) Additional protection = Nickel plated tip for corrosion resistance & side flash capture i) Confirmation = IEC 62305 j) Weight = 6.0 Kgs k) Construction :- Protection system shall consist of one primary and four secondary air terminals. The Primary air terminal is a vertical conductive rod having a sharp tip at one end. The secondary air terminal (4 No) formed on a bowl shaped circular disc are fixed on vertical rods. further, the actual points of the secondary terminals are spaced and placed in such a way to receive the maximum side flashes. Work shall be excuted all as specified & directed by Engr-in-Charge. l) ISO Certification = ISO 9001 : 2015 m) Current Capacity (Tested) = 40 Ka n) Dia of SFCH (mm) = 125 o) Base Plate dimension (mm) = 150 x 150 x 6

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Supply , installation testing & commissioning of Liightning Protection(LA) SET with following specifications, complete all as specified and directed by Engr-in-Charge:- a) Radius of Protection = 42mtr b) Current capacity= 200KA c) Additional protection= SFCH d) Weight= 3.5kg e) Length= 505mm F) Accessories box with following 8 Nos M8 allen bolt with washer , 2 Nos M16 Expansion bolt G. I , 4 Nos of cable Tie nylon g) Coupler and Mast with following:- Cemented flat surface installation with circular base plate haviong main pipe out diameteras 48mm & thickness3.2mm circular bottom plate of diameter 220mm and having thickness as 10mm is welded directly ewith the pipe to from a single piece of without nay joint for stability at bottom. The bottom plate is furnished with 04 Nos of 16mm holes for securing the mast on the Cemented flat surface made of G.I, At top of the mast insullation is provided from lightening arrestor via derlyn mast coupler(MC), The total height of mast is 4500mm.

1

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Supply& fixing 1x70sqmm copper cable for inter connectios with clamps on wall/floor complete with, complete all as specified and directed by Engr-in-Charge

40

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Supply and fix test point terminal block made of gun metal or phosphorous bronze size 75x75x25 mm drilled and screwed including 3 nos 8 mm dia 25 mm long hex head screw, complete all as specified and directed by Engr-in-Charge

10

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Excavation in trenches n exc 1.5 mtr wide and n exc 1.5 mtr in depth for laying of under ground cable and getting out in soft/ loose soil, complete all as specified and directed by Engr-in-Charge

40

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Returning filling in excavated soil in trenches including spreading , levelling, watering and well ramming in layers n exc 25 cm thick, complete all as specified and directed by Engr-in-Charge

38

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Removing of excavated soil to a distance n exc 50mtr and deposited where directed at a level not exceeding 1.5 mtr above starting point, complete all as specified and directed by Engr-in-Charge

2

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Supply and lay DWC (Double wall corruguated) pipe 40x32 mm conforming to IS: 14930/ IS 16205 for protection of earth strip including necessary snap-fit coupler required for fixing, complete all as specified and directed by Engr-in-Charge.

90

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Taking down old U/S Solar Modules, Supply, Fixing, Testing and Commisioning Solar Modules 315/545Wp Silicon Mono Crystalline Complete all as specified in Particular Specification to be fixed on roof top of building over tilted MS frame and complete all as specified and directed by Engr-in-Charge. Make : Approved by MNRE and GOI.

8

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Taking down old U/S Solar Modules, Supply, Fixing, Testing and Commisioning Solar Modules 250/545Wp Silicon Mono Crystalline Complete all as specified in Particular Specification to be fixed on roof top of building over tilted MS frame and complete all as specified and directed by Engr-in-Charge. Make : Approved by MNRE and GOI.

6

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Taking down old U/S Solar Modules, Supply, Fixing, Testing and Commisioning Solar Modules 325/335/340/545Wp Silicon Mono Crystalline Complete all as specified in Particular Specification to be fixed on roof top of building over tilted MS frame and complete all as specified and directed by Engr-in-Charge. Make: Approved by MNRE and GOI.

7

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Taking down old U/S Solar Modules, Supply, Fixing, Testing and Commisioning Solar Modules 74Wp Silicon Mono Crystalline Complete all as specified in Particular Specification to be fixed on roof top of building over tilted MS frame and complete all as specified and directed by Engr-in-Charge. Make: Approved by MNRE and GOI.

15

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Servicing, testing & installation of existing Solar Grid Tied String Inverter 50 KW by taking down from the sources. Checking the functionality of inverter replacement of following items which are requred in site Included, complete all as specified and directed by Engr-in-Charge:- (a) M1 (Controller) board 10 string (b) P board (c) M1 (Controller) board 12 string (d) W board (10 string) (e) W board 12 string (f) DC Power cord Red/Black (g) Fan (h) M3 (L) Board (i) C1 (S) Board (j) fuse board 12s (k) AC Plug (l) AC Socket complete all as specified in Particular Specification suitable for above solar module and as directed by Engineer-in-Charge Note :- Price must include to and fro of item from site to desired location.

5

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Servicing, testing & installation of existing Solar Grid Tied String Inverter 20 KW by taking down from the sources. Checking the functionality of inverter replacement of following items which are requred in site Included, complete all as specified and directed by Engr-in-Charge:- (a) M1 (Controller) board 10 string (b) P board (c) M1 (Controller) board 12 string (d) W board (10 string) (e) W board 12 string (f) DC Power cord Red/Black (g) Fan (h) M3 (L) Board (i) C1 (S) Board (j) fuse board 12s (k) AC Plug (l) AC Socket Complete all as specified in Particular Specification suitable for above solar module and directed by Engineer-in-Charge. Note :- Price must include to and fro of item from site to desired location.

3

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Servicing, testing & installation of existing Solar Grid Tied String Inverter 15 KW by taking down from the sources. Checking the functionality of inverter replacement of following items which are requred in site Included, complete all as specified and directed by Engr-in-Charge:- (a) M1 (Controller) board 10 string (b) P board (c) M1 (Controller) board 12 string (d) W board (10 string) (e) W board 12 string (f) DC Power cord Red/Black (g) Fan (h) M3 (L) Board (i) C1 (S) Board (j) fuse board 12s (k) AC Plug (l) AC Socket Complete all as specified in Particular Specification suitable for above solar module and directed by Engineer-in-Charge. Note :- Price must include to and fro of item from site to desired location

1

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Taking down Array Junction Box/Isolator Panel, Repair/Maint of Array junction box/Isolator panel box,ACDB Box, DCDB Box, decarbonising of panel from both inside/outside by CTC (Carbon Tetra Chloride) removing all carbon deposited inside, cleaning with cotton waste, 4 Input and 2 Output, 1 input 1 output, Checking the functionality of junction panel. Replacement of the following parts wherever requred during servicing :- (a) Fuse (b) Surge Protection Device ( SPD) Board (c) DC SPD with board (d) AC SPD with board (e) AC Socket with cable (f) M Structure (g) SPN (h) TP MCB Complete all as specified in Particular Specification suitable for above solar module and directed by Engineer-in-Charge.

4

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Repair/Maint/Servicing and Calibration of UPS of Different capacity 1KVA-10KVA. Checking the functionality of UPS system.Replacement of the following parts wherever requred during servicing. Servicing shall be done by OEM Personally. 1.PFC Driver 2.Charger pcb 3.SMPS 4.controller 5.Fan module 6.Rectifier, static bypass switch 7.Display and other necessary accessories Complete all as specified and directed by Engr-in-Charge Note :- Price must include to item from site to desired location.

8

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Repair/Maint/Servicing and Calibration of UPS of Different capacity 11KVA-30KVA. Checking the functionality of UPS system.Replacement of the following parts wherever requred during servicing. Servicing shall be done by OEM Personally . 1.PFC Driver 2.Charger pcb 3.SMPS 4.controller 5.Fan module 6.Rectifier, static bypass switch 7.Display and other necessary accessories. Complete all as specified and directed by Engr-in-Charge Note :- Price must include to item from site to desired location.

12

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Taking down old U/S multi function Energy meter, Supply and fixing multi function energy meter suitable for capacity solar inverter of 50 KW, complete all as specified and directed by Engr-in-Charge Make: Secure/Greensol/Havells Solar Edge/M/S SU-KAM Power systems Ltd.

1

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Taking down old U/S multi function meter, Supply and fixing multi function meter suitable for capacity solar inverter of 50/20/15KW, Comman for HT3/HT4/LT4 Application, accuracy 0.2s,0.5s,1.0, corrent range 1-2A and 5-10A, complete all as specified and directed by Engr-in-Charge Make:Secure/ Greensol/Havells Solar Edge/M/S SU-KAM Power systems Ltd.

4

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Taking down old U/S MC4 Connector, Supply,fixing,Testing and commisioning MC4 Connector, Complete all as specified in Particular Specification and directed by Engineer-in-Charge. Make- MC/Elmex.

60

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Taking down old U/S DC Copper cable, Supply,fixing,Testing and commisioning Solar DC Copper Cable 4mm² single core XLPO UV Resistant complete & LSZH sheathed 1100V AC/1800V DC and including suitable size heavy duty in PVC Conduit/ tray and fixing with clamps, lugs etc, complete all as specified in Particular Specification and directed by Engineer-in-Charge. Make: Polycab/Havells/Plaza/aligentor equivalent in performance of makes as specified in PS. Note : PVC Conduit/Tray alongwith Clamp etc as required will be measured & paid separately.

700

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Supply install test and commissiong of Semi integrated Solar Streetlight 30W with high efficiency, LiFePO4 battery with inbuilt BMS technology, aluminium extruded body IP65 with Serviceable battery compartment, Sensor Based, high efficacy LED150LPW, Minimum backup one night and PIR dimming provided for optimizing battery autonomy,and all other related work done in same quoted amount, complete all as specified and directed by Engr-in-Charge. Make:MNRE/GOI Approved.

10

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Supply and fix in replacement ,Test & commissioning of three phase online UPS system(input 300V-450V and output 415V +/- 1%) with following parameters. Invertor : Consisting of invertor fans 24 volts DC,52mm with sensors ,brake control unit ,By pass mannual switch,fuse cutouts 630 VA ,250 DC as per OEM Recommendation. Static switch : as per OEM Recommendation. In built isolation transformer: as per OEM Recommendation. Power supply circuit board : 360 Volts output with necessary control wiring. (Configuration : 192 Volts ,65 AH.) Make : Exide/Microtak/i Max. The following items are included in the scope of work :- 1) 5 KVA i-Max+192v :- 01 Nos 2)Battery :- 16 Nos 3) Iron stand- 01 No Complete all as specified and directed by Engr-in-Charge

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