Military Engineer Services Tender

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Military Engineer Services - MES Tender

Works
Electrical and Electronics
Electrical Works
Eprocure
Opening Date30 Aug 2024
Closing Date27 Sep 2024
Tender Amount₹ 35,00,000 
Notes
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Costs

Description

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BOQ Items

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Fuel filter (primary and secondary) (in replacement) of DG Set of capacity 100KVA to 200KVA complete all as specified and directed by Engr-in-Charge.

16

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Fuel filter (primary and secondary) ( in replacement) of DG Set of capacity 40KVA to 75KVA complete all as specified and directed by Engr-in-Charge.

36

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Fuel filter (primary and secondary) (in replacement) of DG Set of capacity 10KVA to 31.25KVA complete all as specified and directed by Engr-in-Charge.

60

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Oil filling body(in replacement) for DG Set capacity of 100KVA to 200KVA complete all as specified and directed by Engr-in-Charge.

8

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Oil filling body ( in replacement) for DG Set capacity of 40KVA to 75KVA complete all as specified and directed by Engr-in-Charge.

18

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Oil filling body (in replacement ) for DG Set capacity of 10KVA to 31.25KVA complete all as specified and directed by Engr-in-Charge.

30

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Hose (H.Exchanger to W.Pump) ( in replacement) complete all as specified and directed by Engr-in-Charge.

6

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Engine start push button ( in replacement ) Green colour 'NO' contact( vasihno make,cat no.2xvaf,flush type) complete all as specified and directed by Engr-in-Charge.

10

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Engine stop push button (in replacement) Red colour 'NO' contact( vasihno make,cat no.2xvaf,flush type) complete all as specified and directed by Engr-in-Charge.

10

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Disconnected and opening of self starter assemlly 12 volt for repair from DG set upto 125 KVA, repair unserveceable part of self starter suitable size as required on site complete all as specified and directed by Engr-in-Charge. Note :- Rate are deemed tobe include all worn out part including gear & winding.

9

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Disconnected and opening of self starter assemlly 24 volt for repair from DG set upto 200 kva, repair unserveceable part of self starter suitable size as required on site complete all as specified and directed. Note :- Rate are deemed tobe include all worn out part including gear & winding complete all as specified by Engr-in-Charge.

2

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Stop solenoid assembly 12V DC(in replacement) for micro pump (two coil) heavy duty electrical control make energise to stop of DG Sets complete all as specified and directed by Engr-in-Charge. Make : Cat Part No.04.770.10.0.00 of Kirloskar or as approved by GE.

10

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Battery cable assembly ( in replacement) ( -ve & +ve ) 4 length suitable complete all as specified and directed by Engr-in-Charge. Make: Cat Part No.02.950.10.0.00 of Kirloskar or as approved by GE.

16

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Supply and fixing in replecement of 110 Amp,4pole, 415 Volts, 50 Hz Power contactor (MNX110) auxilary contact 2 NO + 2 NC, of coil voltage 240 Volts, complete all as specified and directed by Engr-in-Charge.

3

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Supply and fixing in replecement of 160 Amp,4pole, 415 Volts, 50 Hz Power contactor (MNX140) auxilary contact 2 NO + 2 NC, of coil voltage 240 Volts, complete all as specified and directed by Engr-in-Charge.

1

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Supply and fixing in replecement of 70 Amp,4pole, 415 Volts, 50 Hz Power contactor (MNX70) auxilary contact 2 NO + 2 NC, of coil voltage 240 Volts, complete all as specified and directed by Engr-in-Charge.

8

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Supply and laying in trenches/wall/air armoured cable 1100 Volt multi stranded copper conductor cable of size 2.5 sqmm X 8 core for connection of AMF panel to DG set complete all as specified and directed by Engr-in-Charge.

90

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Inter connection battery cable lead (copper) (in replacement ) with terminal size 35 sq mm (30 cm long) complete all as specified and directed by Engr-in-Charge.

4

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Supply and filling coolent for radiators. K Cool super Plus -50-50 premix.Cat part No.82.020.35.1.25. 25ltrs Packing complete all as specified and directed by Engr-in-Charge.

150

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AVR S/F variable speed DCDG (in replacement ) suitabler for DG Sets of capacity 100KVA to 200KVA complete all as specified and directed by Engr-in-Charge. Make :- Kirloskar or as approved by GE.

2

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AVR S/F variable speed DCDG ( in replacement) suitabler for DG Sets of capacity 10KVA to 75KVA complete all as specified and directed by Engr-in-Charge. Make :- Kirloskar or as approved by GE.

8

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Disttled water for battery complete all as specified and directed by Engr-in-Charge.

100

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Flexible pipe of M30 X 1.5 union (replacement) both side,1400mm long complete all as specified and directed by Engr-in-Charge.

10

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Supply only Engine Oil 15W 40 in sealed drum complete all as specified and directed by Engr-in-Charge.

840

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Drain Pipe of DG Sets (in replacement) of capacity 10KVA to 200KVA complete all as specified and directed by Engr-in-Charge.

5

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Over hauling of Fuel injector pump of DG set by taking down carefully, transprotation of the same to civil work-shop for repair & complete service of FIP pump and calibration on automatic setting machine, shifting of FIP pump from civil work-shop to worksite and re-fixing the same to DG set and testing 100KVA to 200KVA complete all as specified and directed by Engr-in-Charge.

2

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Over hauling of Fuel injector pump of DG set by taking down carefully, transprotation of the same to civil work-shop for repair & complete service of FIP pump and calibration on automatic setting machine, shifting of FIP pump from civil work-shop to worksite and re-fixing the same to DG set and testing 10KVA to 63KVA complete all as specified and directed by Engr-in-Charge.

4

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Dismantling / Taking down the 31.25KVA DG Set (Engine and Alternator ) assembly / parts for carrying out / replacement of following spare parts at site and re-assembling the DG Set after repair and testing complete all as specified and directed by Engr-in-Charge. Note: Spare parts replaced shall be measured and paid as supply only under following items :-

2

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Piston Ring set complete all as specified and directed by Engr-in-Charge.

6

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Cylinder liner with joints rings complete all as specified and directed by Engr-in-Charge.

6

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Valve cylinder head assly complete all as specified and directed by Engr-in-Charge.

6

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Valve seat insert (inlet) complete all as specified and directed by Engr-in-Charge.

2

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Valve Guide Cyl head complete all as specified and directed by Engr-in-Charge.

12

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Valve collet (3-grove)lock complete all as specified and directed by Engr-in-Charge.

12

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Cylinder head gasket complete all as specified and directed by Engr-in-Charge.

2

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Sets of Jointst(Engine Gasket set complete) complete all as specified and directed by Engr-in-Charge.

2

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Crank oil seal front complete all as specified and directed by Engr-in-Charge.

2

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Crank oil seal rear complete all as specified and directed by Engr-in-Charge.

2

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Thrust washer complete all as specified and directed by Engr-in-Charge.

2

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Connecting rod bearing(cell) complete all as specified and directed by Engr-in-Charge.

6

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Main general bearing(cell) complete all as specified and directed by Engr-in-Charge.

12

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Supply only Connecting rod bush complete all as specified and directed by Engr-in-Charge.

6

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Supply only Piston assembly complete all as specified and directed by Engr-in-Charge.

6

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Supply only Fan Belt complete all as specified and directed by Engr-in-Charge.

2

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Supply only Copper Washer complete all as specified and directed by Engr-in-Charge.

2

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Supply only Fuel pipe set complete all as specified and directed by Engr-in-Charge.

2

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Supply only Air Cleaner Element complete all as specified and directed by Engr-in-Charge.

6

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Repair /Turner job of Cylinder head assly (valve set fitting,valve guide fitting,valve grinding and fitting (turner job) by taking out from DG set carefully, transportation of the same to civil work-shop for repair & complete service and calibration on automatic setting machine and civil work-shop to worksite complete all as specified and directed by Engr-in-Charge.

2

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Repair /Turner job of Crank shaft by taking out from DG set carefully, transportation of the same to civil work-shop for repair & complete service and calibration on automatic setting machine and civil work-shop to worksite complete all as specified and directed by Engr-in-Charge.

2

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Repair /Turner job of Alternator assly 12volt,taking out from DG set carefully, transportation of the same to civil work-shop for repair rewinding , replacae bearing & complete service and calibration on automatic setting machine and civil work-shop to worksite complete all as specified and directed by Engr-in-Charge.

2

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Repair /Turner job of Fuel injector pump(FIP),Injector assly,Pump element,delivery valve,and i nozzel,taking out from DG set carefully, transportation of the same to civil work-shop for repair & complete service and calibration on automatic setting machine and civil work-shop to worksite complete all as specified and directed by Engr-in-Charge.

2

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Dismantling of radiator and repair by welding/soldering of radiator and re-fixing the same after cleaning of radiator with soda and acid including replacement of radiator foundation nuts, bolts complete all as specified and directed by Engr-in-Charge.

10

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Oil pressure Sensor(in replacement) complete all as specified and directed by Engr-in-Charge.

3

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Water temperature Sensor ( in replacement) complete all as specified and directed by Engr-in-Charge.

6

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M&L for replacement of Solenoied switch sutaible for DG Set upto 200 kva complete All as specified & directed by Engr-in-charge.

2

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M&L for replacement of Temprature Gauge for DG set of capacity 31.50 KVA of any make complete All as specified & directed by Engr-in-charge.

1

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M&L for replacement of RPM meter for DG set of capacity 31.50 KVA of any make complete All as specified & directed by Engr-in-charge.

1

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M&L for replacement of Ring gear of Flywheel suitable for DG set up to 200 kva complete All as specified & directed by Engr-in-charge

2

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Supply, Fix & test run the DG set after replacing Diesel feeder Pump of existing model,size suitable for DG Set of capacity 15 to 320 KVA including taking down old unserviceable one complete all as specified and directed by Engr-in-Charge.

2

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Drain out the fuel from the fuel tank of DG set of any size/capacity and keeping it in separate container safely, disconnecting all the fuel lines and other mechanical connections and taking out the fuel tank for cleaning, internally and externally by removing all the accumulated dirt/ sediment, leak testing the tank and welding/ brazing including one coat of synthetic enamel paint, refixing the tank in its original position, replacing the drain plug and PVC pipe, calibrating the fuel tank, refilling the drained out fuel back into the tank and marking of liters in gauge and provision of locking arrangements ccomplete all as specified and directed by Engr-in-Charge.

31

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Dismantling existing U/S battery charger & S/F of SMPS type battery charger suitable for 12 V/24V DC with auto cut off from trickle to boost alongwith AC lead to charge the battery when DG Set is not in use complete all as specified & directed by Engineer-in-charge.

5

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V belt (AX 50) (in replacement), suitale for DG set 100 kva to 200 kva complete all as specified and directed by Engr-in-Charge.

8

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V belt A-47 (in replacement),suitale for DG set upto 75 kva complete all as specified and directed by Engr-in-Charge.

20

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V belt (A1662) (in replacement) for alternator, suitale for DG set 100 kva to 200 kva complete all as specified and directed by Engr-in-Charge.

8

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V belt 8PK 1443 (in replacement) for alternator, suitale for DG set upto 62.5 kva complete all as specified and directed by Engr-in-Charge.

16

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Material & labour for carrying out complete overhauling / servicing of DG set panel / AMF panel / control panel, including checking and rewiring faulty electrical circuit using 2.5 sqmm FRLS copper conductor, for DG Set of any type / make / capacity, making all electric connections and testing for smooth operation, complete all as directed by Engr-in-Charge.

6

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Supply and fixing of 'under/over voltage relay, 3 phase, 415 volts', for DG sets of capacity upto 250 KVA complete all as specified and directed by Engr-in-charge.

8

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Supply and fixing in replacement of battery voltage relay 12 VDC complete all as specified and directed.

8

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Supply and fixing in replacement Battery 12volt 180 AH Code :- FXPO-MHD 1800 complete all as specified & directed by Engr-in-Charge.

8

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Supply and fixing in replacement Battery 12volt 65/75 AH Code :- EP.15-12(12M15)complete all as specified & directed by Engr-in-Charge.

4

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Supply and fixing in replecement of Electronic Microprocessor based controller unit suitable to DG set controlls & commands of DG set upto 62.5 KVA capacity with all listed parameters as per recomendation including testing complete all as specified and directed by Engr-in-Charge.

3

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Supply and fixing in replecement of Electronic Microprocessor based controller unit suitable to DG set controlls & commands of DG set 75 kva to 200 kva capacity with all listed parameters as per recomendation including testing complete all as specified and directed by Engr-in-Charge.

2

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Attending of any breakdown of standby supply in any location ,whenever required round the clock ,rectify the fault and restore the standby supply within three hour after receipt of complaint of any nature i.e. Engine, alternator,control panel,AMF panel etc . Note -(i) The cost of replaced spare parts will be paid and measured seperatly. (ii) If complaint is not attended by contractor with in five hour the penality of Rs 500 / per hour to be imposed and amount of penality will be deducted from RAR. (iii) The cost of transportation (to and fro) for all kind of necessary equipment / T&P shall be arranged/brought by contractor to complete the job at site or at E/M yard and no extra cost shall be paid to the contractor to this effect. (iv) Complaint shall be lodged by telephonically ,so contractor to specify the telephone no who will receive the complaint round the clock.

21

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Supply & Fix in replacement of change over switch FP 200 Amps, side handle, 415 Volt, 4 pole complete, all as directed by Engr-in-Charge.

6

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Supply & Fix in replacement of change over switch FP 100 Amps, side handle, 415 Volt, 4 pole complete, all as directed by Engr-in-Charge.

4

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Supply & Fix in replacement of change over switch FP 63 Amps, Front handle, 415 Volt, 4 pole complete, all as directed by Engr-in-Charge.

2

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MCCB 4 Pole, 415 V, fixed type, 100 Amps with breaking capacity 16 KA complete, all as directed by Engr-in-Charge.

4

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MCCB 4 Pole, 415 V, fixed type, 125 Amps with breaking capacity 16 KA complete, all as directed by Engr-in-Charge.

3

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MCCB 4 Pole, 415 V, Adjustable type, 200 Amps with breaking capacity 36 KA complete, all as directed by Engr-in-Charge.

3

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MCCB 4 Pole, 415 V, Adjustable type, 250 Amps with breaking capacity 36 KA complete, all as directed by Engr-in-Charge.

2

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Supply & fix in replacement for earthing complete with galvanized steel earth plate electrode 600 mm x 600 mm x 6.0 mm thick buried directly in ground (earth pit not less than 2.25 mtr below normal ground level) with top edge plate not less than 1.5 metre below normal ground level connected to galvanized earth strip of size 25 x 4 mm as earthing lead by means of bolts, nuts, chuck nuts and washers of galvanized iron earth lead with 15 cm thick alternate layers of charcoal dust & common salt including PCC pit in PCC 1:2:4 type B-1, RCC cover made out of cement concrete 1:2:4 type B-1 (using 20 mm graded crushed stone aggregate) reinforced with TMT steel bars 8 mm dia @150 mm c/c both ways with suitable handle and angle iron 40x40x5mm frame, GI medium grade watering pipe 20 mm bore and funnel with wire mesh light grade protection pipe 40 mm bore up to main board complete as shown on electrical plate No 3 of MES Sch 2009 (Part-I) and testing on completion complete all as specified and directed by Engr-in-Charge.

6

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Note: - (i)On testing after completion of earthing, if desired earth resistance is not obtained, the earthing will be re-done by the contractor at his own risk & cost to the entire satisfaction of Engineer-in-charge. (ii) Item includes the cost of 7.5 m GI pipe for protection of earth strip. (iii) PCC pits extra cost of addtional length of watering pipe, bends elbows etc.shall be deemed to be included in the quioted rate. (iv) Item includes the cost of 7.5 mtr length copper earth strip 25x4 mm.

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Supply & fix in replacement for earth continuity conductor or main earthing lead fixed to wall on batton or recess or chases or buried in ground or drawn in conduit/ pipe or fixed to pole or any other indicated situation for loop earthing etc as required with 25X4mm galvanised iron strip complete all as specified and directed by Engr-in-Charge.

30

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Dismantling /opening of alternator of DG Set by disconnection of cable connections and flexible coupling, nuts/bolts and alternator foundation nut, bolts including strip opening of alternator and checking out burnt out parts of DG Sets of capacity 10 KVA to 100 KVA and taken back in temporary platform complete all as specified and directed by Engr-in-Charge.

3

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Taking out burnt armature, winding wire and rewinding of armature with super enameled copper winding wire of existing gauge for 10 KVA to 100 KVA set wire DG sets complete all as specified and directed by Engr-in-Charge.

74

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Taking out burnt field coil and rewinding of field coil with super enameled copper winding wire of existing gauge for 10 KVA to 100 KVA sets complete all as specified and directed by Engr-in-Charge.

90

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Insulation of armature with Class ‘B’ insulation and Varnishing of armature winding and drying up to desired temperature for 10 KVA to 100 KVA DG Sets complete all as specified and directed by Engr-in-Charge.

3

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Insulation of field coils with Class ‘B’ insulation and varnishing of field coils and drying up to desired temperature for 10 KVA to 100 KVA Alternator of DG Sets complete all as specified and directed by Engr-in-Charge.

3

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Burnt rectifier of size 2” x 2” x 24 plate (In replacement) set of three complete all as specified and directed by Engr-in-Charge.

3

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Re-assembling of rotor and stator after rewinding and re-fixing of Alternator with Engine by assembling flexible coupling with alternator mounting with nuts, bolts including making cable connection complete including testing and commissioning at desire load of DG Set of capacity 10 KVA to 100 KVA complete all as specified and directed by Engr-in-Charge.

3

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Supply & Fix Anti vibration mounting pad for DG set upto 31.10 kva (set of 4) .complete all as specified and directed by Engr-in-Charge.

4

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Supply & Fix Anti vibration mounting pad for DG set from 40 kva to 125 kva (set of 4) .complete all as specified and directed by Engr-in-Charge.

2

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