Military Engineer Services Tender

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Military Engineer Services - MES Tender

Works
Machinery and Tools
Eprocure
Opening Date1 Jul 2024
Closing Date4 Sep 2024
Tender Amount₹ 20,00,000 
Notes
Download

Costs

Summary

Ge (af)/sgr-19/2024-25 Repair / Maintenance Of Eot Cranes, Sliding Door Motors And Connected Work At 1 Wing Af Stn Srinagar

Description

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BOQ Items

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DO_NOT_SHOW

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EOT crane of Capacity 1 Ton, Double Girder, 27.40m Span Make:-Dinesh Entps Ltd

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Notes for Items No:1.01 to 1.03 :- a) The items also includes the cost of grease, oil for oiling the parts, oil seal any type, nut bolts & washers, soldering & welding works, cleaning of LT control panel board by hot blower, The other major parts replaced shall be measured and paid separately. b) The contractor shall be maintain maintenance register of each crane as per the direction of the Engineer-in -Charge. (c) Check to make sure all bolts are tight and lock washers are compressed, (d) If required, touch up the crane with existing paint wherever necessary, (e) Check clevis pin, cotter pin, (cotter pin should be fully wrapped around clevis pin) and check clevis bolt and hard wares, (f) Check for cracks, puts, and / or grooves of wheels, If any of this conditions exist, wheels should be replaced. (g) Ensure correct position on bridge to match specified cantilevers, (h) All safety features shall be check properly including checking of HRC fuses or MCBs or MCCBs, O/L Relays, single phase preventers, under voltage protection, main incommer circuit breaker/ contactors, Limit switches, brake, clutches & other switch gears & control equipments, (k) One experienced supervisor who is thoroughly conversant with crane operation shall be deputed while works on progress. (I) Tools for the repairs and safety of the mechanic/ engineer shall be at contractor’s risk. (m) Material rates for the spare parts replaced shall be measured and paid separately under respective items. Quoted rates also includes taking down and fixing of all items/parts of respective items.

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Load testing of EOT Cranes of capacity 5 Ton installed at MLH hanger complex by hiring load (RCC cubes) 5 Ton capacity in 3 Stages (50% , 75 % and 100%) including suitable transport, cranes and safety measures required for loading and unloading weight and submitting the test report in specific forms duly signed by testing authority, complete all as specified and directed by Engineer-in-charge.

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All as per item No 2.00 here in above but of Capacity 02 Ton.

2

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All as per item No 2.00 here in above but of Capacity 01 Ton.

2

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Note for Item No 2 .00 to 4.00 :- The testing will be carried out one time in three month however this item includes inspection of the following sub systems and submitting report along with load test certificate duly load tested and signed by Govt authorised/approved Engineer. Any defects noticed by the Govt approved, authorised Engineer shall be rectified by the contractor and retest shall be carried out at his own cost.

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LT DRIVE SYSTEM :- (a) Inspection for wear and tear of gears, drive shaft coupling, plummer block and break liner, greasing, oiling, etc.(b) Checking of Girders and Carriage, coupling bolt, foundation bolt of gear box and motor, (c) Checking of DSL System including carbon brushes, brush holder insulators and tightness of copper conductors, (d) Checking and serviceability of electric motors, power contactors, relays, limit switch, push buttons and electrical circuit cables and wiring. CT DRIVE SYSTEM :- (a) Inspect wear and tear of gears, drive shaft, coupling plummer block and brake liner etc. (b) Checking of tightness of rail clamp bolts, alignment of rail joint, (c) inspection of cross travel conductor cable for motor, power conductors, relays, limit switch, push button etc.

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HOIST :- (a) Inspect wear/ tear of wire rope, Hook block and break lines etc. and testing of rope, (b) Checking of electrical circuit limit switch and wiring LOAD FOR LOAD TESTING :- (a) Contractor shall arrange necessary load as per the site requirement of the crane including shifting of load to the site by using crane, truck, labour, etc, (b) Contractor shall take care of the floor while shifting/ lifting the load and if any damage found at site shall be rectified with in 24 Hrs, (c) Load test shall not be more than 110% of the rated load. , (d) Contractor shall shift the load to inside the building for load testing of crane carefully by using crane/truck/fork lift/ labour without damage to the existing infrastructure, (e) Load testing shall be carry out as per ISO:4310 of 1981 and IS:14470 of 1997 with latest amendments on the IS . TEST REPORT:- (a) On completion of the load test, a test report shall be prepared listing the conclusions and finding of the test for each crane, The report shall identify the crane tested, shall give the date aned location of the tests, name of the Engineer tested, details of load, positions, configurations and findings if any in each case. (b) T&P for the load test and safety of the mechanic/ Engineer shall be at contractor's risk.

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Supply and fixing spares/components of the unserviceable crane of capacity 5 Ton complete all as specified and directed.

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3 pole Contactor 10 Amps, 415v,

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Over load relay

3

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Brake Pads.

4

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Gear box bearing

4

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Brake lining

2

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Limit switch for LT/CT

2

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Supply and fixing spares/components of the unserviceable crane of capacity 2 Ton complete all as specified and directed.

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Limit switch for LT/CT

3

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Brake lining 6mm

3

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Brake Pad

4

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Brake Coil for 100mm &150mm dia

3

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Key Switch.

2

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Gear Coupling for LT.

1

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Gear Wheel.

3

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Ball bearing for 5 T

3

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Over load relay

2

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Hoist gear pinion

2

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Current collector for DSL

2

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Moulded terminal block

2

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Frequency drive (VFD) For Hoist Motor Make - Yaskara/ Mistubishi

3

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Variable Frequency drive (VFD) For LT/ CT Motor Make - Yaskara/Mistubishi

2

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Supply and fixing spares/components of the unserviceable crane of capacity 1 Ton complete all as specified and directed.

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Hydraulic brake for LT/CT

2

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Limit switch for LT/CT Make Speed-o- control or relevant make

1

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Limit switch for Hoist Make Speed -O-Control or relevant make

2

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Over Load Relay for CT/LT Make -Siemens/L&T

2

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Over Load Relay for Hoist Make -Siemens/L&T

3

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Control Transformer 440/24 Volts 200 VA

3

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Brush holder assembly incl carbon brush

2

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3 Pole Power contactor 32A

2

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3 Pole Power contactor 25A

3

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Brake Pad

2

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Bearing for Motor up to 7.5HP Make SKF/TATA

2

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Brake Lining.8mm

2

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Brake pad

3

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Common Spares i.e nut bolt washer

4.5

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Gear Oil C-320 Grade for LT/CT /Hist

4.5

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Transformer oil for brake thruster

40

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Wire rope guardian compound

6

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Multi speed radio remote control

2

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Control Push button for NO/NC

3

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S&F in repairs LT PVC insulated and PVC sheathed copper conductor cable 6.0 sqmm 4 core for pendent, complete all as specified and directed.

200

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S&F in repairs LT PVC insulated and PVC sheathed copper conductor control cable 2.5 sqmm 4 core, complete all as specified and directed.

150

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S&F in repairs LT PVC Copper cable of size 10.0 Sqmm single core, complete all as specified and directed.

275

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S&F in repairs LT PVC Copper cable of size 6.0 Sqmm single core, complete all as specified and directed.

280

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S&F Crane cable trolley , complete all as specified and directed.

4

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S&F in repairs MCB TPN 415 V, 32 Amps , C curve, complete all as specified and directed.

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S&F in repairs MCB TPN 415 V, 63 Amps , C curve, complete all as specified and directed.

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Disconnecting gear box assembly and taking out gear wheel and replacement of other worn out parts, oil seal and gear oil after over hauling including lath work as required at site, re-assembly and re-fixing the same and testing complete for 5 Ton /2Ton/1Ton capacity EOT cranes, complete all as specified and directed. Note :- Gear oil and other major spares will be measured and paid in relevant items.

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Disconnecting and taking out the defective electric motor from the cranes, transporting to workshop for replacement of burnt out winding with existing gauge super enameled copper wire including insulating paper and varnishing and re-fixing motors to crane after testing, upto 7 HP motor, complete all as specified and directed.

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Disconnecting and taking out the defective electric motor from the cranes, transporting to workshop for replacement of burnt out winding with existing gauge super enameled copper wire including insulating paper and varnishing and re-fixing motors to crane after testing, upto 5 HP motor, complete all as specified and directed.

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Disconnecting and taking out the defective electric motor from the cranes, transporting to workshop for replacement of burnt out winding with existing gauge super enameled copper wire including insulating paper and varnishing and re-fixing motors to crane after testing, upto 1 HP motor, complete all as specified and directed.

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Repair/maintenance of sliding door mechanical/electrical driving mechanism with replacement of bottom wheel of 300mm dia made of EN-9 steel, top wheel 90mm with paint of epoxy greasing complete, out door type heavy duty electro mechanical drive unit 9 suitable for upto 8000 Kg with control panel duly with replacement of overload protection MCCB, Motor protection, Emergency switch, LED Push button switch for forward reverse stop function, festoon type arrangement, all cables conducting, and bunching wire, hardware hoter cum blinker for safety of door, manual de-clutching, arrangement in case of power failure EPM Gasket at edges of door to protect from rain and dust heavy duty buffer stopper at both ends, complete all as specified and directed.

14

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S&F in repairs of forward and backward motion indicator lights in Red/Green colour, complete all as specified and directed.

8

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M&L for welding work of angle iron of various sizes for driven portion of sliding doors with painting, complete all as specified and directed.

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Taking out carefully unserviceable LT under ground cable of following size from trenches / Pipes including taking out bricks, complete all as specified and as directed by Engineer-in-Charge. (Serviceable Bricks obtained shall be cleaned and stacked properly for reuse)

830

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S&F XLPE insulated, PVC inner sheathed, armoured with galvanised steel strip or wire, heavy duty, LT underground cable ISI marked with aluminium conductor 1100 volt grade of 70 Sqmm, 3.5 core size laid in trenches / duct passing through pipe / duct or fixed on pole and connecting and testing etc complete all as specified & directed.

230

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S&F XLPE insulated, PVC inner sheathed, armoured with galvanised steel strip or wire, heavy duty, LT underground cable ISI marked with aluminium conductor 1100 volt grade of 95 Sqmm, 3.5 core size laid in trenches / duct passing through pipe / duct or fixed on pole and connecting and testing etc complete all as specified & directed.

600

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Excavation in trenches n.exc 1.5m wide and n.exc 1.5m depth and getting out for laying of underground cable etc in any type of soil, complete all as specified and directed.

224.1

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Returning filling including spreading, levelling watering and well ramming in layers n.exc 25 cm thick in any type of soil, complete all as specified and directed.

153.28

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Removing of excavated soil to a distance n.exc 50m and depositing where directed at a level not exceeding 1.5 m above the starting point, complete all as specified and directed.

70.82

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Supply and Laying of bricks well burnt sub class B (old size) laid flat for cable protection width equal to the length of bricks, complete all as specified and directed.

5774

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M&L for dry & clean sand cushioning in trenches spreading and consolidation 8 cm thick before laying the cable and 15 cm of sand after laying the cable and punned the same up 18 cm, complete all as specified and directed. Note:- Only punned thickness shall be measured and paid.

67.23

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S&F in repairs MCCB, 4 pole, capacity 250 Amp, 25KA, complete all as specified and directed by Engr-in-Charge.

4

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S&F in repairs MCCB, 4 pole, capacity 200 Amp, 25KA, complete all as specified and directed by Engr-in-Charge.

2

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Deduction to be made from BOQ for Schedule 'A' Part-II (Credit Schedule from dismentling/taking down items) worth Rs 60,644.00 during AOC. Note :- Tenderers shall not quote for this Schedule.

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